Hakko Electronics FR-400 Instruction Manual
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Hakko Electronics FR-400 Instruction Manual

Desoldering tool
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DESOLDERING TOOL
Instruction Manual
Thank you for purchasing the HAKKO FR-400 Desoldering Tool.
This product is a desoldering tool equipped with a quick change mechanism.
Please read this manual before operating the HAKKO FR-400.
Keep this manual readily accessible for reference.
FR-400

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Summary of Contents for Hakko Electronics FR-400

  • Page 1: Table Of Contents

    DESOLDERING TOOL FR-400 Instruction Manual Thank you for purchasing the HAKKO FR-400 Desoldering Tool. This product is a desoldering tool equipped with a quick change mechanism. Please read this manual before operating the HAKKO FR-400. Keep this manual readily accessible for reference. Table of Contents 1. PACKING LIST AND PART NAMES ......1 ............1 2. SPECIFICATIONS 3. WARNINGS, CAUTIONS AND NOTES ...... 2 4. INITIAL SETUP ............3 5. OPERATION ..............4 ..........

  • Page 2: Packing List And Part Names

    1. PACKING LIST AND PART NAMES Please check to make sure that all items listed below are included in the package. HAKKO FR-400 station HAKKO FH-400 iron holder HAKKO FR-4003 handpiece Tool box Instruction Manual (with N60-02 (ø1.0 mm [0.04 in]) nozzle)

  • Page 3: Warnings, Cautions And Notes

    G Use only genuine HAKKO replacement parts. G Do not allow the HAKKO FR-400 to become wet, or use it when hands are wet. G Be sure to hold the plug when inserting or removing the handpiece and power cords.

  • Page 4: Initial Setup

    4. INITIAL SETUP A. Iron holder Loosen the adjusting screws to change the angle of the handpiece receptacle as you like, then tighten the screws. CAUTION Increasing the angle of the handpiece receptacle will cause an increase in the handpiece temperature. G Setup the iron holder Following the instructions given in the illustration on the right, Cleaner...

  • Page 5: Operation

    3. Set the HAKKO FR-4003 in the iron holder. 4. Connect the hose from the HAKKO FR-4003 to the vacuum outlet cap on the HAKKO FR-400 station. 5. Plug the power cord into a grounded power outlet. Connect the hose.
  • Page 6 5. OPERATION (continued) A. Desoldering Nozzle CAUTION If the pump does not operate, immediately clean the nozzle & heating element and replace the filter Board if necessary. Solder Lead 1. Place the nozzle over the lead wire of the part to be desoldered and begin heating.
  • Page 7 3. Move the cursor UP or 4. Press the <ENT> button to DOWN by pressing finalize your selection. the corresponding buttons. PRESET1 350℃ PRESET1 350℃ PRESET2 400℃ PRESET2 400℃ PRESET3 450℃ PRESET3 450℃ <↑> <↓> <ENT> <↑> <↓> <ENT> If you wish to exit the PRESET SELECTION screen... Scroll the cursor to the bottom, select <EXIT>, and press the <ENT>...
  • Page 8 5. OPERATION (continued) G Set Temp (Nozzle temperature setting) CAUTION The temperature range is from 350 to 500 °C . (660 to 940 °F ) If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value.
  • Page 9 G Offset Temp (Nozzle temperature offset setting) Example: If the measured temperature is 405°C and set temperature is 400°C, the difference is -5°C. (need to decrease by 5°C) So, enter the figure which 5 is deducted from present offset value. CAUTION The allowable ranges for offset values are from -50 to +50°C .
  • Page 10 5. OPERATION (continued) G Vacuum Check (Check of nozzle clogging and suction force) During suction, the gauge indicating sucking status is shown at the lower side of the screen. C H K Suction gauge Sign of clogging When “CHK” appears and you notice that the sucking force is weakening, perform “Vacuum Check”.
  • Page 11 G Preset Temp (Setting of each preset temperature) CAUTION The temperature range is from 350 to 500°C. (660 to 940°F) If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
  • Page 12 5. OPERATION (continued) G Preset ID (Setting of each preset name) CAUTION As a preset ID, 1 to 8 characters can be used. Usable characters are “A - Z”, “0 - 9”, and space (“ ”). Entering a space makes your entry terminated.
  • Page 13 G LCD Contrast (Contrast adjustment of display screen) To make the screen display easy to see, adjust contrast. 1. Move the cursor to select “LCD Contrast”. After selecting, press <ENT>. P r e s e t T e m p P r e s e t L C D C o n t r a s t <↑>...

  • Page 14: Parameter Setting

    6. PARAMETER SETTING G PARAMETER SETTINGS Press and hold any one of the three control buttons, and turn on the power switch to display the parameter setting screen. The following parameters can be set: Value Initial value Parameter name Press and hold any one of °C / °F °C (°F*) Temp Mode...
  • Page 15 G Temp Mode The displayed temperature can be switched between Celsius and Fahrenheit. 1. Move the cursor to select “Temp Mode”. After selecting, press <ENT>. ﾟ C T e m p M o d e O F F S h u t O f f S e t V a c u u mM o d e <↑>...
  • Page 16 6. PARAMETER SETTING (continued) G ShutOff Set (continued) 4. When setting “Shut Off” to “ON”, S h u t O f f S e t the area for “Timer” flashes. S h u t O f f T i me r <↑>...
  • Page 17 G Vacuum Mode Select whether you manually operate the desoldering pump or use the timer function. Normal: Solder is sucked only when you are pulling the trigger. Timer: Even after you release the trigger, sucking continues for the specified period of time. * Set time in “Vacuum Time”.
  • Page 18 6. PARAMETER SETTING (continued) G Auto Sleep Select whether you will activate the auto sleep function. When the auto sleep function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto sleep function will be enabled and the temperature of the handpiece declines to the controlled degree.
  • Page 19 G Sleep Temp Sets the auto sleep temperature. 1. Move the cursor to select “SleepTemp”. After selecting, press <ENT>. V a c u u mM o d e A u t o S l e e p 2. Entering from hundreds to units digit. 200ﾟ...
  • Page 20 6. PARAMETER SETTING (continued) G Error Alarm In the buzzer sound setting mode, which sets whether to sound the buzzer when a error occurs. 1. Move the cursor to select “Error Alarm”. 200ﾟ C S l e e p T e m p After selecting, press <ENT>.
  • Page 21 G Pass. Lock Set the password to limit changes by the following levels.     CAUTION This setting cannot be changed unless you enter the correct password.   Lock : All setting changes require a password entry. Partial : Select whether or not to enter your password for set temperature/preset selection/ offset temperature change.
  • Page 22 6. PARAMETER SETTING (continued) G Password You can change the password. 1. Move to “Password” and press the P a s s . L o c k <ENT> button. P a s s w o r d I n i t i a l R e s e t <↑>...
  • Page 23 G Initial Reset Initial Reset allows the factory default settings to be restored. 1. Move the cursor to select “Initial Reset”. After selecting, press <ENT>. R e a d y A l a r m P a s s . L o c k I n i t i a l R e s e t...

  • Page 24: Maintenance

    7. MAINTENANCE Properly maintained, the HAKKO FR-400 desoldering tool should provide years of good service. Efficient desoldering depends upon the temperature, Solder, Flux selection, and proper routine maintenance. Perform the following service procedures as dictated by the conditions of the station's usage.
  • Page 25 Nozzle Maintenance CAUTION The handpiece may be extremely hot. During maintenance, please work carefully. 1. Inspect and clean the nozzle Cleaning with the nozzle cleaning pin Turn the power switch ON and let the nozzle heat up. The cleaning pin passes completely through the CAUTION hole.
  • Page 26 7. MAINTENANCE (continued) 2. Disassemble the heating element. Remove the enclosure pipe and the nozzle with the provided wrench. CAUTION The enclosure pipe is held to the nozzle The heating element is changing tool by very hot during operation. pressing this part from both sides.
  • Page 27 Replacing the heating element (heating core) CAUTION Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure. G Disassemble the heating element. 1. Remove the nozzle and enclosure pipe. Nozzle Heating wrench...
  • Page 28 7. MAINTENANCE (continued) Maintenance of the pump head G Remove the cover When performing maintenance on the pump head, remove the screws holding the cover and take the cover off. Pump head G Cleaning the pump head 1. Remove the valve and valve guard and remove any attached flux. CAUTION Pump head disassembly * It is resting on its side.

  • Page 29: Checking Procedure

    8. CHECKING PROCEDURE WARNING Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. I Check for a broken heater 1. Check for a broken heater or sensor. or sensor Measure the resistance across this position. Verify the electrical integrity of the heater and sensor.
  • Page 30 8. CHECKING PROCEDURE (continued) I Checking the connection Checking the connection cord for breakage cord for breakage 1. Unplug the connection cord from the station. 2. Disassemble the heating element. (Please refer to “Replacing the heating element (heating core)”) 3. Measure the resistance values between the connector and the lead wires at the socket as follows.

  • Page 31: Error Message

    9. ERROR MESSAGE G Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), "Sensor Error" is displayed and the power is shut down. G Grip Error "Grip Error" will be displayed if the connector cord is not attached to the station OR the wrong handpiece is connected.

  • Page 32: Trouble Shooting Guide

    10. TROUBLE SHOOTING GUIDE WARNING Before checking the inside of the HAKKO FR-400 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. G Display does not turn CHECK Is the power supply cable or connection plug disconnected? ACTION : Connect it tightly.

  • Page 33: Parts List

    11. PARTS LIST ⑨ Pump assembly ⑦ SEMS screw M4×12 P3 (8) ③ ⑳ ② ⑤ Countersunk head screw M4×8 (4) Countersunk head screw ⑪ M4×12 (2) ① ⑫ ⑬ SEMS screw M3×6 P2 (3) ⑩ ① ⑧ ⑧ ⑪ ⑫...
  • Page 34 11. PARTS LIST (continued) G HAKKO FR-400 Item No. Part No. Part Name Specifications A1013 Diaphragm qty 2 A1014 Valve plate qty 2 B1050 Pump head B1053 Balance weight B1056 Fixing plate B1057 Ring for bearing B1059 Exhaust filter qty 2...
  • Page 35 ● HAKKO FR-4003 Part No. Part Name Specifications FR4003-81 HAKKO FR-4003 G HAKKO FR-4003 parts Item No. Part No. Specifications Part Name A5017 Front holder B5080 Pre-filter 1 - 4 A5018 Filter holder for handpiece, qty 10 A5045 Ceramic paper filter  1 - 4 B5184 Filter pipe assembly...

  • Page 36: Wiring Diagram

    12. WIRING DIAGRAM Inlet Power switch...
  • Page 37 NOZZLE STYLE Unit: mm (inch) N60-01 N60-02 N60-03 N60-04 N60-05 N60-06 N60-07 N60-08 N60-09 (0.06) (0.06) (0.16) (0.16) HEAD OFFICE 4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN TEL: +81-6-6561-3225 FAX: +81-6-6561-8466 https: // www.hakko.com E-mail: sales@hakko.com OVERSEAS AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC. TEL: (661) 294-0090 FAX: (661) 294-0096 Toll Free (800) 88-HAKKO 4 2 5 5 6...

This manual is also suitable for:

Fr-4003

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