Hakko Electronics FR400-53 Instruction Manual
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Hakko Electronics FR400-53 Instruction Manual

Desoldering tool
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DESOLDERING TOOL
Instruction Manual
Thank you for purchasing the HAKKO FR-400 Desoldering Tool.
Please read this manual before operating the HAKKO FR-400.
Keep this manual readily accessible for reference.

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FR-400
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99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431
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  • Page 1: Table Of Contents

    99 Washington Street Melrose, MA 02176 Phone 781-665-1400 Toll Free 1-800-517-8431 Visit us at www.TestEquipmentDepot.com DESOLDERING TOOL FR-400 Instruction Manual ● Thank you for purchasing the HAKKO FR-400 Desoldering Tool. Please read this manual before operating the HAKKO FR-400. Keep this manual readily accessible for reference. ● Table of Contents PACKING LIST AND PART NAMES ...... 1 2. SPECIFICATIONS ..........1 3. WARNINGS, CAUTIONS AND NOTES ....

  • Page 2: Packing List And Part Names

    1. PACKING LIST AND PART NAMES Please check to make sure that all items listed below are included in the package. HAKKO FR-400 Desoldering station HAKKO FH-400 Handpiece holder HAKKO FR-4003 Desoldering Handpiece Toolbox Instruction Manual (with N60-02 (ø1.0mm [0.04 in]) nozzle) Power cord Nozzle (N60 series) Filter pipe...

  • Page 3: Warnings, Cautions And Notes

    3. WARNINGS, CAUTIONS AND NOTES Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows: WARNING：Failure to comply with a WARNING may result in serious injury or death. CAUTION ：Failure to comply with a CAUTION may result in injury to the operator,  or damage to the items involved.         NOTE：A NOTE indicates a procedure or point that is important to the process  being described. WARNING When power is ON, the nozzle will be hot. To avoid injury or damage to personnel and items in the work area, observe the following: Do not touch the nozzle or the metal parts near the nozzle.

  • Page 4: Initial Setup

    4. INITIAL SETUP A. Handpiece holder Loosen the adjusting screws to change the angle of the handpiece receptacle as you like, then tighten the screws. CAUTION Increasing the angle of the handpiece receptacle will cause an increase in the handpiece temperature. ●...

  • Page 5: Operation

    CAUTION Be sure to hold the plug when inserting or removing the handpiece cord. B. Station Insert the plug into the receptacle until ● Connection it seats. 1. Connect the power cord to the receptacle on the rear of the station. 2.
  • Page 6 A. Desoldering Nozzle CAUTION If the pump does not operate, immediately clean the nozzle & heating element and replace the filter Board if necessary. Solder Lead 1. Place the nozzle over the lead wire of the part to be desoldered and begin heating. Be careful to heat the lead wire and the solder, not the land.
  • Page 7 3. Make your SELECTION by 4. Press the <ENT> button to moving the cursor UP or DOWN by pressing finalize your selection. the corresponding buttons. PRESET1 350℃ PRESET1 350℃ PRESET2 400℃ PRESET2 400℃ PRESET3 450℃ PRESET3 450℃ <↑> <↓> <ENT> <↑>...
  • Page 8 ● Set Temp CAUTION The temperature range is from 350 to 500℃. ( 660 to 940℉) ● If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
  • Page 9 ● Offset Temp Example：If the measured temperature is 405℃ and set temperature is 400℃, the difference is -5℃. (need to decrease by 5℃) So, enter the figure which 5 is deducted from present offset value. 1. Move the cursor to select “Offset Temp”. After selecting, press <OK>. S e t T e m p 350ﾟ...
  • Page 10 ● Vacuum Check During suction, the gauge indicating sucking status is shown at the lower side of the screen. C H K Suction gauge Sign of clogging When “CHK” appears and you notice that the sucking force is weakening, perform “Vacuum Check.” 1.
  • Page 11 ● Preset Temp CAUTION The temperature range is from 350 to 500℃. ( 660 to 940℉) ● If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
  • Page 12 ● Preset ID CAUTION As a preset ID, 1 to 8 characters can be used. Usable characters are “A-Z,” “0-9,” and space (“ ”). Entering a space makes your entry terminated. Any character(s) that follows the space is deleted. 1. Move the cursor to select “Preset ID”. After selecting, press <OK>. V a c u u m C h e c k P r e s e t T e m p...
  • Page 13 ● LCD Contrast To make the screen display easy to see, adjust contrast. 1. Move the cursor to select “LCD Contrast”. After selecting, press <OK>. P r e s e t T e m p P r e s e t L C D C o n t r a s t <↑>...

  • Page 14: Parameter Setting

    6. PARAMETER SETTING ● PARAMETER SETTINGS Press and hold any one of the three control buttons, and turn on the power switch to display the parameter setting screen. The following parameters can be set: Press and hold any one of Parameter name Value Initial value...
  • Page 15 ● Temp Mode The displayed temperature can be switched between Celsius and Fahrenheit. 1. Move the cursor to select “Temp Mode”. ﾟ C T e m p M o d e After selecting, press <OK>. S h u t O f f S e t O F F V a c u u m M o d e...
  • Page 16 ● ShutOff Set 4. When setting “Shut Off” to “ON,” S h u t O f f S e t the area for “Timer” flashes. S h u t O f f T i m e r <↑> <↓> <OK> 5. Press the <↑>...
  • Page 17 ● Vacuum Mode Select whether you manually operate the desoldering pump or use the timer function. Normal：Solder is sucked only when you are pulling the trigger. Timer：Even after you release the trigger, sucking continues for the specified period of time. * Set time in “Vacuum Time.”...
  • Page 18 ● Auto Sleep Select whether you will activate the auto sleep function. When the auto sleep function is set to on and no operation is performed for constant time after the iron is set in the iron holder, the auto sleep function will be enabled. * Set temp in “Sleep temp”.
  • Page 19 ● Sleep Temp Sets the auto sleep temperature. 1. Move the cursor to select “Sleep Temp”. After selecting, press <OK>. V a c u u mM o d e A u t o S l e e p 2. Entering from hundreds to units digit. S l e e p T e m p 200ﾟ...
  • Page 20 ● Error Alarm In the buzzer sound setting mode, which sets whether to sound the buzzer when a error occurs. 1. Move the cursor to select “Error Alarm”. 200ﾟ C S l e e p T e m p After selecting, press <OK>. L o w Te m p 150ﾟ...
  • Page 21 ● Pass. Lock When enabling this function, you must enter a correct password to change a setting. The options are as follows: Lock : All setting changes require a password entry. Partial : Selection of whether or not to enter a password when changing set temperature, preset selection, and offset temperature.
  • Page 22 ● Initial Reset Initial Reset allows the factory default settings to be restored. 1. Move the cursor to select “Initial Reset”. R e a d y A l a r m After selecting, press <OK>. P a s s . L o c k I n i t i a l R e s e t...

  • Page 23: Maintenance

    7. MAINTENANCE Properly maintained, the HAKKO FR-400 desoldering tool should provide years of good service. Efficient desoldering depends upon the temperature, nozzle selection, and proper routine maintenance. Perform the following service procedures as dictated by the conditions of the station's usage. WARNING Since the desoldering tool can reach a very high temperature, please work carefully.
  • Page 24 Nozzle Maintenance CAUTION The desoldering tool may be extremely hot. During maintenance, please work carefully. 1. Inspect and clean the nozzle Cleaning with the nozzle cleaning pin ● Turn the power switch ON and let the nozzle heat up. The cleaning pin passes completely through the CAUTION hole.
  • Page 25 2. Disassemble the heating element. Remove the enclosure pipe using the included nozzle wrench. CAUTION The enclosure pipe  The heating element is is held to the nozzle  changing tool by  very hot during operation. pressing this part  from both sides.  Heating Enclosure pipe (The nozzle is not  Element held to the nozzle  changing tool. Be  careful when removing them.） Nozzle 3. Clean out the tube in the heating element Scrape away all oxidation from the tube in the heating element until the cleaning with the provided cleaning pin.
  • Page 26 Replacing the heating element (heating core) CAUTION Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure. ● Disassemble the heating element. 1. Remove the nozzle and enclosure pipe. Heating Enclosure pipe Element Nozzle Remove the enclosure pipe and the nozzle with the attached wrench.
  • Page 27 Maintenance of the pump head ● Remove the cover When performing maintenance on the pump head, remove the screws holding the cover and take the cover off. Pump head ● Cleaning the pump head 1. Remove the valve and valve guard and remove any attached flux. Pump head disassembly CAUTION •...

  • Page 28: Checking Procedure

    8. CHECKING PROCEDURE WARNING Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. ■ Check for a broken heater 1. Check for a broken heater or sensor or sensor Measure the resistance across this position. Verify the electrical integrity of the heater and sensor.
  • Page 29 Checking the connection cord for breakage ■ Checking the connection 1. Unplug the connection cord from the station. cord for breakage 2. Disassemble the heating element. {Please refer to [Replacing the heating element (heating core)]} 3. Measure the resistance values between the connector and the lead wires at the socket as follows: Socket...

  • Page 30: Error Message

    9. ERROR MESSAGE When there is the possibility that a failure has occurred in the ● Sens Error sensor or heater (including the sensor circuit), "Sens Error" is displayed and the power is shut down. "Grip Error" will be displayed if the connector cord is not attached ●...

  • Page 31: Trouble Shooting Guide

    10. TROUBLE SHOOTING GUIDE WARNING Before checking the inside of the HAKKO FR-400 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. ● Display does not turn CHECK Is the power supply cable or connection plug disconnected? ACTION : Connect it tightly.

  • Page 32: Parts List

    11. PARTS LIST ⑨ Pump assembly ⑦ ③ ⑳ ② ⑤ ⑪ ① ⑫ ⑬ ⑩ ① ⑧ ⑧ ⑪ ⑫ ⑤ ⑥ ③ ② ④ ⑦ ⑨ ⑱ ⑲ ⑰ ⑯ ⑮ ⑭...
  • Page 33 ● HAKKO FR-400 Part Name Item No. Part No. Specifications A1013 Diaphragm 2 pcs. A1014 Valve plate 2 pcs. B1050 Pump head B1053 Balance weight B1056 Fixing plate B1057 Ring for bearing B1059 Exhaust filter 2 pcs. B1312 Crank B1313 Filter retaining pin B2060 Crank shaft B2085 Diaphragm setting plate B2506...
  • Page 34 ● HAKKO FR-4003 ①〜④ Item No. Part No. Part Name Specifications A5017 Front holder ④ B5080 Pre-filter ③ A5018 Filter holder ② A5045 Ceramic paper filter  Set of 10 B5184 Filter pipe assembly 1  -  4 B5221 Enclosure pipe FR-4003 ① B5223 Joint cover FR-4003 B5226...

  • Page 35: Wiring Diagram

    12. WIRING DIAGRAM Inlet Power switch...
  • Page 36 99 Washington Street Melrose, MA 02176 Phone 781-665-1400 Toll Free 1-800-517-8431 Visit us at www.TestEquipmentDepot.com 2018.12 © 2014-2018 HAKKO Corporation. All Rights Reserved. MA02723XZ181220...

This manual is also suitable for:

Fr-400

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