Speed controller for variable voltage 1~ fans (24 pages)
Summary of Contents for ZIEHL-ABEGG Econtrol EXDM
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english Econtrol EXDM EC-Controller for electronic-motors for air conditioning technology Operating Instruction Software version: D1228A, D1351A, D1765A from version 1.15 L-BAL-E008-GB 0945 Index 005 Part.-No. 00156742-GB...
We do not accept any liability for possible errors or omissions in the information contained in data, illustrations or drawings provided. Ziehl-Abegg AG is not liable for damage due to misuse, incorrect use, improper use or as a consequence of unauthorized repairs or modications.
Operating Instruction Econtrol – model series EXDM Safety information Explanations of symbols Safety instructions are highlighted with warning triangles and are depicted according to the degree of hazard as follows. Attention! Hazardous area. Death or severe injury or signicant property damage can occur if the corresponding precautions are not taken! Danger owing to electric current Danger owing to electric current or voltage.
There is no guarantee that parts from non-original sources are designed and manufactured in correspondence with load and safety requirements. Parts and optional equipment not supplied by Ziehl-Abegg are not approved by Ziehl-Abegg for use. L-BAL-E008-GB 0945 Index 005 Part.-No.
Operating Instruction Econtrol – model series EXDM Product overview Operator’s obligation of diligence • The contractor or owner must also ensure that the electric systems and equipment are operated and maintained in accordance with electro-technical regulations. • The owner is obliged to ensure that the device are operated in perfect working order only. •...
Operating Instruction Econtrol – model series EXDM Mounting 3.4.2 Period of storage + standstill period The maximum permissible storage duration or standstill period without line supply is especially dependent on the electric capacitors, because the dielectric material in the capacitor degrades and the electrolyte evaporates.
Operating Instruction Econtrol – model series EXDM Mounting Minimum space requirement In order to ensure sufcient ventilation of the device, clearance on all sides of at least 50 mm has to be maintained to the housing walls, switch cabinet doors, wiring ducts, etc. The same clearance applies to the installation of several devices next to each other.
Operating Instruction Econtrol – model series EXDM Electrical installation 5 Electrical installation Safety precautions Danger owing to electric current • Work on electric components may only be carried out by trained electricians or by persons instructed in electricity under the supervision of an electrician in accordance with electrical engineering regulations.
Operating Instruction Econtrol – model series EXDM Electrical installation 5.2.4 Signal cable Pay attention to sufcient distance from powerlines and motor wires to prevent interferences. The control cable may not be longer than 30 m. Screened control cables must be used when the cable length is longer than 20 m.
The maximum length of the motor cable is 10 m, a longer cable is not permissible! • For each Controller can be attached only one motor. • Only the from Ziehl-Abegg given combination of controller and motor is permissible. Attention! • EC-motors never use direct at the line. A electronic commutation unit EC-Controller is necessary.
Operating Instruction Econtrol – model series EXDM Electrical installation Signal connection or sensor connection to analog inputs (Analog In 1, Analog In 2) The unit has 2-analog inputs: • E1 Analog In = terminals “E1” / “GND” (Analog In 1) •...
Operating Instruction Econtrol – model series EXDM Electrical installation ® If the Modbus interface is used for network a “Z-Modul-A” (Part.-No. 380054) is necessary to use an external terminal at the same time. 5.12 Digital inputs (D1, D2) Various functions can be allocated to the digital inputs “D1” and “D2” (F IO Setup: Functions summary of the digital inputs).
Operating Instruction Econtrol – model series EXDM Electrical installation Information • Pay attention to sufcient distance from powerlines and motor wires (min. 20 cm) • Do not use wire shield • Except the data link " D+" , " D-" and " GND" - connection may no further cable cores of the data line be used.
Operating Instruction Econtrol – model series EXDM Controls and Menu 6 Controls and Menu Multipurpose LC display and keyboard 2 3 4 5 30.04.2008 v_display_erklaerung_econtrol.vsd 1. Numeric display 5 digit Program key and open menu Menu selection, reduce value 2. Moon-Symbol for set point 2 ▼...
Operating Instruction Econtrol – model series EXDM Controls and Menu In the menu point “Language” display language can be selected. One returns to the menu group “Start” using the ESC (▼ + ▲) shortcut keys. Menu structure PIN 0010 STOP ←...
Operating Instruction Econtrol – model series EXDM Base setup 7 Base setup Jumper for the input signal Jumper position factory setting for 0 - 10 V signal. For temperature sensors (TF..) or sensors with 4 - 20 mA bring the internal jumper for the external signal in the correct position.
Operating Instruction Econtrol – model series EXDM Base setup Select operation mode Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device; factory setting 1.01 = speed controller (activation via 0 - 10 V signal).
Operating Instruction Econtrol – model series EXDM Start-up Start-up Prerequisites for commissioning Attention! 1. You must mount and connect the device in accordance with the operating instructions. 2. Check all connections for correctness once more. 3. The mains voltage must match the information on the rating plate. 4.
Operating Instruction Econtrol – model series EXDM Start-up left R___-__ D.__._ A / _R___-__ D.__._ A R___-__ D.__._ B / _R___-__ D.__._ B right Centrifugal fan with double inlet R___-___.__._ R right (direction of rotation when looking R___-___.__._ L left at the suction cable side) Setting Rolling direct.
Operating Instruction Econtrol – model series EXDM Programming 9 Programming Speed controller 1.01 9.1.1 Base setup 1.01 Base setup Base setup Mode Factory setting Mode: 1.01 Mode E1 Analog In Selection: 0 - 20 mA, 4 - 20 mA, Bus (Inverting F IO Setup) Factory setting: 0 - 10 V E1 Analog In E2 Function(only for special applications)
Operating Instruction Econtrol – model series EXDM Programming Diagram setting signal and output voltage (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % Min. 35 % Max. = 85 % 50 % Min. 0 – 10 V 10 –...
Operating Instruction Econtrol – model series EXDM Programming Further menus see chapters: E1/E2 automatic higher level • Controller Setup • IO Setup • Limits • Motor Setup • Diagnostic Temperature control 2.01 2.05 9.2.1 Basic setting 2.01 2.05 Base setup Base setup Mode Mode selection e.g.
Operating Instruction Econtrol – model series EXDM Programming Modes with two sensors The function is automatically jointly programmed in operating modes using 2 sensors. The second analog input is thus allocated and additional function allocations are not possible. • 2.04 E2 Function at preprogrammed = comparison value with control to higher temperature.
Operating Instruction Econtrol – model series EXDM Programming Example 2: Temperature control in “Heating function” (Idealized principle diagram) 100 % Min. 0 % Max. = 100 % Max. 50 % Min. Min. 35 % Max. = 85 % 09.05.2007 20 °C 10 K 10 °C v_tempcontrol_heat_nmotor.vsd...
Operating Instruction Econtrol – model series EXDM Programming Example for signal out 0 - 10 V (IO Setup: “A function” = 10 V 100 % Min. 0 % Max. = 100 % Max. Analog Out Min. 35 % Max. = 85 % 50 % Min.
Operating Instruction Econtrol – model series EXDM Programming The activated heating is indicated over the re symbol in the display. E1 Actual Temperature variation with reprogramming to for “K2” in IO Setup, e.g., for activation of the Cooling. Example: Setpoint 15.0 °C, Offset +5.0 K, Hysteresis 2.0 K If the ambient temperature is higher than the set OFF = 20°C - 2 K = 18 °C ON = 15°C + 5 K = 20 °C...
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Operating Instruction Econtrol – model series EXDM Programming Info E1-E2 actual -2.4 °C Control value 30.0°C E1 Actual 30.0 °C 30.0°C 30.0°C 30.0°C 30.0°C E2 Actual - - - - - - - - - - - - 30.0°C 30.0°C * (at active Sensor ““...
Operating Instruction Econtrol – model series EXDM Programming Further menus see chapters: Sensor for Setpoint • Controller Setup Measurement • IO Setup • Limits • Motor Setup • Diagnostic Pressure control for condensers refrigeration 3.01 3.04 9.3.1 Base setup 3.01 3.04 Base setup Base setup...
Operating Instruction Econtrol – model series EXDM Programming Speed manual Manual speed setting without inuence by the external signal. Activation by menu “Manual mode” or external contact at digital input (F IO Speed man. Setup). Setting range: 0...100 % Factory setting: 100 % For information about deactivated regulation the adjusted value for manual speed is indicated alternating with the actual value.
Operating Instruction Econtrol – model series EXDM Programming Further menus see chapters: • Controller Setup • IO Setup • Limits • Motor Setup • Diagnostic Pressure control airconditioning 4.01 4.03 9.4.1 Base setup 4.01 4.03 Base setup Base setup Mode Mode selection e.g.
Operating Instruction Econtrol – model series EXDM Programming E2 Function(only for special applications) • External setpoint = Function by external signal (0 - 10 V) instead of “Setpoint1”. 0 - 10 V ≙ 0 - 100 % sensor measuring range. E2 Function •...
Operating Instruction Econtrol – model series EXDM Programming Manual mode “OFF” = automatic control as function of the set parameters (Factory setting) “ON” = automatic control without function, speed setting in menu “Speed Manual mode manual” Speed manual Manual speed setting without inuence by the external signal. Activation by menu “Manual mode”...
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Operating Instruction Econtrol – model series EXDM Programming Info E1 Actual 88.7 Pa 88.7 Pa 88.7 Pa E2 Actual - - - - 21.0 °C 21.0 °C Setpoint1 100 Pa 100 Pa 100 Pa Setpoint control 100 Pa 100 Pa Speed 0 rpm 0 rpm...
Operating Instruction Econtrol – model series EXDM Programming Volume control 5.01 5.02 9.5.1 Basic setting 5.01 5.02 Base setup Setting Mode Mode selection e.g. 5.01 Base setup E1 Analog In In all group operating modes 5 ( 5.01 5.02 ) “E1 Analog In” factory setting “DSG200.”...
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Operating Instruction Econtrol – model series EXDM Programming Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried Setpoint2 out: Display: - - - - - F IO Setup).
Operating Instruction Econtrol – model series EXDM Programming T-Band SA Temperature range in which the setpoint change continiously with outside temperature T-Band SA T-Start SA Setpoint reducing will start below this outside temperature T-Start SA P-Min SA Minimum pressure for very low outside temperature P-Min SA 9.5.3 Menu for air volume control...
Operating Instruction Econtrol – model series EXDM Programming E1 Decimals - - - - - - - - E1 Unit external manual mode - - - - - - - - E1 Offset 0.0 Pa 0.0 Pa E2 Function Sensor average to E1 E2 Analog In - - - - E2 Min.
Operating Instruction Econtrol – model series EXDM Programming 9.6.2 Settings for operation modes 6.01 Setting Setting Setpoint1 Setting range: in measuring range of sensor Factory setting: 0.50 m/s Setpoint1 Setpoint2 Setting “Setpoint 2” e.g. reduced value for night operation. Switch over Setpoint 1/2 by external contact (as long as no allocation is carried Setpoint2 out: Display: - - - - -...
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Operating Instruction Econtrol – model series EXDM Programming Speed 0 rpm Motor current 0.0 A Minimum speed cut off Setting Setpoint1 0.50 m/s Setpoint2 - - - - Pband 0.50 m/s Min. Speed 0 rpm Max. Speed 200 rpm Manual mode Speed man.
Operating Instruction Econtrol – model series EXDM Programming Menu group Start Start Start Motor(Menü abhängig von Geräteart vorhanden) Die Ansteuerung für den Motor kann in diesem Menüpunkt ein- und ausge- schaltet werden (ON / OFF). Factory setting to , this prevents the system from inadvertently starting up before conguration is complete.
Operating Instruction Econtrol – model series EXDM Programming Menu group Info Menu group Info Info Info for mode speed controller 1.01 Speed Speed Display of motor current (Metering precision approx. +/-10%) Motor current Display of the currently active default signal. The percentage corresponds to the internal actuation of the power component under consideration of the settings “Min.
Operating Instruction Econtrol – model series EXDM Programming 9.9.4 Save user settings restore with PIN 9090 The individually made device congurations (User Settings) can be saved and, with the corresponding PIN input (9091), can be reestablished. By entering PIN 9090 the individually made device congurations can be Save User Setup reestablished (F Start - PIN Input).
Operating Instruction Econtrol – model series EXDM Programming 9.9.7 Minimum speed cut off This function is primarily signicant for installation of the device as a pure P Controller in refrigeration and air-conditioning technology. For operation mode speed controller 1.01 without function! Msco.
Operating Instruction Econtrol – model series EXDM Programming 9.9.9 Reverse action of the control function For the effect of the regulation there are two functions: • ON for “Val > Set = n+”≙ increasing Fanlevel for increasing actual value over Setpoint Val>Set=n+ •...
Operating Instruction Econtrol – model series EXDM Programming D-component More “D-component” causes more stability by a clean actual value signal with shorter correction times By a actual value signal with a superposition should be done to attitude without “D-component” → 0 % Setting range: 0 - 200 % value smaller = less “D-component”...
Operating Instruction Econtrol – model series EXDM Programming E3* Function “Freeze” function modulation value E3* Inverting E3 Function - - - - K1 Function 0 - 10 V external Setpoint 1K (2K**) K1 Inverting External Manual mode K2 Function K1...K4 function 2K (9K**) K2 Inverting Operating indication...
Operating Instruction Econtrol – model series EXDM Programming A1 Function “A min.” and “A max.” A1 Function Analog 10 V 10 V A max: 10 – 5V A min: 0 – 5V Analog IN 100 0 -100 % 0 – 10 V 10.05.2007 10 –...
Operating Instruction Econtrol – model series EXDM Programming “Reset” Setting Max. Speed “ON” / “OFF” Switch over direction of rotation “clockwise” / “counterclockwise” (only Fcontrol, Icontrol) “Freeze function” = maintain momentary modulation value 9.10.3.2 Enable ON/OFF function Remote ON/OFF (electronic disconnection) and Reset after a motor malfunction via oating contact. The power section is electronically disconnected.
Operating Instruction Econtrol – model series EXDM Programming 9.10.3.4 Limit ON / OFF, Function The value for “Limit” adjusted in the Controller Setup, is activated over a digital input. Contact e.g. at ditgital input “Digital In 1” (depending on device type at terminals “D1” - “D1”or “D1” - “24 V”).
Operating Instruction Econtrol – model series EXDM Programming Operation with “Set Intern2” is signalized by the moon symbol for reduced operation. “Set extern1” under “settings” must be programmed to “OFF”. Frequency Switch over between “Setpoint1” and “Setpoint2” (for modes as controller higher 2.01 Contact e.g.
Operating Instruction Econtrol – model series EXDM Programming 9.10.3.8 Automatic control / speed manual, Function (mode 2.01 Switch over between automatic control to set target value (depending on the activation: “Setpoint1”, “Setpoint2”) and the default for “manual operation” set at the device. If for Analog In 2 “E2 function”...
Operating Instruction Econtrol – model series EXDM Programming 9.10.3.11 Setting Max. Speed ON / OFF function The value for “Max Speed” adjusted in menu “Settings”, is activated over a digital input. I.e. the unit works independently of the controller function rm with this value. Contact e.g.
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Operating Instruction Econtrol – model series EXDM Programming E1 Modus = E1 min. / E1 max. without function (factory setting) = Offset / turn E1 Modus = signal range = Hysteresis setting On / Off E1 Min. Setting range: 0 - 100 % Factory setting: 0 % E1 Min.
Operating Instruction Econtrol – model series EXDM Programming Modus 3 Modus 3 Example: “E1 min.” = 30 %, “E1 max.” = 80 % n [%] Over approx. 80 % setting signal the motor is switched on. E1 min. = 30 %, E1 max. = 80 % Below approx.
Operating Instruction Econtrol – model series EXDM Programming 9.10.5 Function and inverting for relay outputs “K1” and “K2” Various functions can be allocated to the relay outputs “K1” and “K2”. In case of the same function allocation for “K1” and “K2”, these work parallel. The factory preset is the inversion of relay “K1”...
Operating Instruction Econtrol – model series EXDM Programming Function Controller status K1/ K2 1 = energized 0 = de-energized Inverting Operation without fault, line supply okay Fault with indication by relay Ext. Fault at digital input for external fault Over or falling below limits for modulation over or falling below limits for input signal “E1”...
Operating Instruction Econtrol – model series EXDM Programming ® 9.10.7 Network by MODBUS It is possible to network several devices with each other. The device uses the MODBUS-RTU as the protocol for the RS-485 interface. The device address (Device-ID) is factory set to the highest available MODBUS address: 247 This address is reserved for operation with an external terminal model AXG..
Operating Instruction Econtrol – model series EXDM Programming 9.11.2 Limit indication depending on modulation Following functions can be allocated to the limit indication OFF without function Indication with the centralized fault of a programmed relay (IO allocation Level. Function Function Warning symbol in display, “AL”...
Operating Instruction Econtrol – model series EXDM Programming 9.11.3 Limit indication depending on setting or sensor signal Following functions can be allocated to the limit indication OFF without function Indication with the centralized fault of a programmed relay (IO allocation Lmt E1 Function Function Warning symbol in display, “AL”...
Operating Instruction Econtrol – model series EXDM Programming 9.11.4 Limit indication depending on (offset) to Setpoint In operating modes as a controller (via 2.01 ), two limit indicators can be carried out based on the set target value (Setpoint) and measured actual value (on E1). Following functions can be allocated to the limit indication OFF without function Indication with the centralized fault of a programmed relay (IO allocation...
Operating Instruction Econtrol – model series EXDM Programming 9.12 Motor Setup 9.12.1 Menu “Motorsetup” Menu group Motorsetup Motor Setup Parameter Factory setting User Setting Rated Speed 200 rpm Polecount Rolling direct. MotorRatedCurr. 6.0 A Econtrol > 10A PI Mode Rampup time 20 sec Rampdown time 20 sec...
Operating Instruction Econtrol – model series EXDM Programming 9.12.3 Setting Polecount Attention! Before commissioning, it is absolutely essential to enter the number of poles of the motor that is connected. If the number of poles is set incorrectly, it is possible that the motor will be overloaded by too high a rotational speed, thus resulting in damage to the motor.
Operating Instruction Econtrol – model series EXDM Programming 9.12.5 Setting rated current Attention! When commissioning, you must set the motor to the rated current stated on the rating plate. MotorRatedCurr. Setting range: 0.0...100.0 A Factory setting: 6.0 A MotorRatedCurr. When the adjusted value is exceeded, the modulation is reduced as far as necessary until it has readjusted itself.
Operating Instruction Econtrol – model series EXDM Programming 0 .. 100 % 09.05.2007 v_hochlaufzeit_ruecklaufzeit.vsd 1 external Signal 2 Setting 3 Rampup time 4 Rampdown time 9.12.9 Setting Derating Alarm and Temperaturemonitoring The device has integrated temperature monitoring to protect the device from damage caused by excessively high interior temperatures.
Operating Instruction Econtrol – model series EXDM Diagnostics menu → Factory setting no suppression active = “OFF” → Suppression1 Suppression1 → Setting for “Range1 min.” → Range1 min. Range1 min. → Setting for “Range1 max.” → Range1 max. Range1 max. →...
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Operating Instruction Econtrol – model series EXDM Diagnostics menu E2-KTY Signal height at analog input E2 (Analog In 2) E2-Current E2-Voltage Signal height at analog input E3 (Analog In 3*) Status digital input 1 (Digital In 1) OFF = terminals D1 - D1 bridged ↔ ON = terminals D1 - D1 not bridged Status digital input 2 (Digital In 2) OFF = terminals D2 - D2 bridged ↔...
Operating Instruction Econtrol – model series EXDM Diagnostics menu 10.1 Special features for measurements at the EC-Controller and motor 10.1.1 Measuring arrangement Pulse-width-modulated voltages can cause malfunctions and measurement errors by capacitive unbalances.Such types of errors can be avoided, or at least be considerably reduced, if a number of basic rules are observed: 1.
Operating Instruction Econtrol – model series EXDM Events / Fault signals 11 Events / Fault signals 11.1 Display and query of events and malfunctions Events during operation can lead to a malfunctioning of the device. The last 10 (0 - 9) events and malfunctions are stored in the “Events” menu group (position “0”...
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Operating Instruction Econtrol – model series EXDM Events / Fault signals Display Code* LED Code Relais switches Cause Reaction of Controller Opera- internal Fault Adjustment tion Line voltage available? Unit switches OFF and auto- matically ON when the voltage has been restored No enable Switch OFF by external contact (function...
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Operating Instruction Econtrol – model series EXDM Events / Fault signals Display Code* LED Code Relais switches Cause Reaction of Controller Opera- internal Fault Adjustment tion Controller switches off. While the device was Switch ON again after line inter- being turned on, a ground ruption.
Operating Instruction Econtrol – model series EXDM Software history Display Code* LED Code Relais switches Cause Reaction of Controller Opera- internal Fault Adjustment tion The device works with minimal or maximum modulation de- Interruption / short circuit pending on whether there is a Msg or.
EN 61000-3-2 for a “professional unit”. (for R >120) Please ask Ziehl-Abegg for the individual harmonic oscillation levels of the current as a percentage of the fundamental oscillation of the rated current. Broadband noise (simulated life-endurance test) in accordance with EN 61373,...
Operating Instruction Econtrol – model series EXDM Enclosure 13.2 Connection diagram Econtrol EXDM...(A) Kontaktbelastung Contact rating Adressierung max. AC 250 V 2 A °C Addressing TB/TP Digital Analog 24 V DC Analog Analog Digital Normal In 1 Out 1 In 1...
Operating Instruction Econtrol – model series EXDM Enclosure 13.3 Dimensions [mm] EXDM2.7(A) Vor Öffnen des Deckels Gerät spannungsfrei schalten! Switch off the main supply before removing the cover! EXDM4..14(A) L-BAL-E008-GB 0945 Index 005 Part.-No. 00156742-GB 83/85...
Operating Instruction Econtrol – model series EXDM Enclosure 13.4 Index Mode motor magnets 7, 74 address Motor protection Automatically restart motor torque Average calculation Outdoor installation Base setup outputs 0 - 10 V control cable P-component Current measurements pin code current-operated protective PIN input devices...
Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: Ziehl-Abegg AG Heinz-Ziehl-Straße 74653 Künzelsau Telephone: +49 (0) 7940 16-0 Telefax: +49 (0) 7940 16-504 info@ziehl-abegg.de...