Grizzly G0864 Owner's Manual
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Grizzly G0864 Owner's Manual

Variable-speed 1" x 30" belt/ 6" disc sander
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MODEL G0864
VARIABLE-SPEED 1" X 30" BELT/
6" DISC SANDER
OWNER'S MANUAL
(For models manufactured since 05/19)
COPYRIGHT © MAY, 2019 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#AL20098 PRINTED IN CHINA
V1.05.19

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Summary of Contents for Grizzly G0864

  • Page 1 (For models manufactured since 05/19) COPYRIGHT © MAY, 2019 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #AL20098 PRINTED IN CHINA V1.05.19...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 5: ACCESSORIES ......23 Contact Info............ 2 SECTION 6: MAINTENANCE ......24 Manual Accuracy ........... 2 Schedule ............24 Identification ........... 3 Lubrication ........... 24 Machine Data Sheet ........4 Cleaning ............24 SECTION 1: SAFETY ........

  • Page 4: Introduction

    ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta- tion is available for your machine. Manufacture Date Serial Number Model G0864 (Mfd. Since 05/19)

  • Page 5: Identification

    Tilt Lock Knob Variable-Speed Dial Disc Sander Table Miter Slot Belt Cover Disc Cover w/Dust Port w/Dust Port Belt Tracking Control Knob To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0864 (Mfd. Since 05/19)

  • Page 6: Machine Data Sheet

    Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0864 VARIABLE‐SPEED 1" X 30" BELT/ 6" DISC SANDER Product Dimensions: Weight................................30 lbs. Width (side-to-side) x Depth (front-to-back) x Height................21 x 12 x 17 in.
  • Page 7 The information contained herein is deemed accurate as of 5/21/2019 and represents our most recent product specifications. Model G0864 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0864 (Mfd. Since 05/19)

  • Page 8: Section 1: Safety

    Never operate under the influence of drugs or injury or blindness from flying particles. Everyday alcohol, when tired, or when distracted. eyeglasses are NOT approved safety glasses. Model G0864 (Mfd. Since 05/19)
  • Page 9 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0864 (Mfd. Since 05/19)

  • Page 10: Additional Safety For Disc & Belt Sanders

    To avoid these hazards, keep all control when sanding force is applied. guards in place and closed. DO NOT wear loose clothing, gloves, or jewelry, and tie back long hair. Model G0864 (Mfd. Since 05/19)

  • Page 11: Section 2: Power Supply

    Model G0864 (Mfd. Since 05/19)
  • Page 12 Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -10- Model G0864 (Mfd. Since 05/19)

  • Page 13: Section 3: Setup

    Grizzly or the shipping agent. You MUST have the original pack- Box 1 (Figure 2) aging to file a freight claim.

  • Page 14: Site Considerations

    Another option is a "direct mount" (see example power connection to prevent below) where the machine is secured directly to unsupervised use. the workbench with lag screws and washers. Lag Screw Flat Washer Machine Base Workbench Figure 5. "Direct Mount" setup. -12- Model G0864 (Mfd. Since 05/19)

  • Page 15: Assembly

    Hole Dust Port Knob Bolt w/Flat Washer Dust Port Adapter Figure 6. Disc sander table pins. Figure 9. Dust port adapter installed. Disc Sander Table Knob Bolts w/Washers Figure 7. Disc sander table attached. -13- Model G0864 (Mfd. Since 05/19)

  • Page 16: Dust Collection

    Consult an expert or purchase a good dust collection "how-to" book. Note: A tight fit is necessary for proper per- formance. -14- Model G0864 (Mfd. Since 05/19)

  • Page 17: Test Run

    Rotate variable-speed dial all the way counterclockwise so machine will start at Machine should NOT start. If it does start, slowest speed upon startup. the switch disabling feature is not functioning properly and the switch must be replaced. -15- Model G0864 (Mfd. Since 05/19)

  • Page 18: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -16- Model G0864 (Mfd. Since 05/19)

  • Page 19: Adjusting Belt Tracking

    Belt Tracking Sanding Disc The purpose of belt tracking is to make sure The Model G0864 accepts 6" diameter PSA (pres- the belt stays centered on the pulleys during a sure-sensitive adhesive) sanding discs, which are available in a variety of grits. The sanding discs sanding operation.

  • Page 20: Using Disc Sander

    Position workpiece on table against miter Figure 16. Example of bevel sanding. gauge. With moderate pressure, push workpiece into downward moving side of rotating disc (see Figures 14–16 for examples of disc sanding). -18- Model G0864 (Mfd. Since 05/19)

  • Page 21: Replacing Sanding Belt

    Some sanding belts are designed to sand in only Belt one direction and will have a direction indicated Direction on the back of the belt. The Model G0864 is designed so that the sanding belt travels down toward to the sanding table. To replace sanding belt:...

  • Page 22: Using Belt Sander

    Edge Sanding Use the belt sander to smooth long, flat surfaces on the workpiece. With the Model G0864, you can belt-sand the end of a workpiece at a chosen angle. The angle is achieved by tilting the belt table. To avoid the risk of kickback and per-...

  • Page 23: Adjusting Disc Sander Table

    Figure 23. Location of platen and cap screws. Figure 22. Example of table gap parallel with sanding disc. Loosen adjustable position handle on sand- ing belt table, and use a 90° square to square table to platen. -21- Model G0864 (Mfd. Since 05/19)

  • Page 24: Setting Disc Sander Table Angle

    If necessary, loosen screw securing degree scale pointer on miter gauge, position pointer on 90˚, and retighten screw. Re-check accuracy with square. -22- Model G0864 (Mfd. Since 05/19)

  • Page 25: Section 5: Accessories

    " x 1 ⁄ " x 8 ⁄ " ........W1306 2" x 2" x 12" ..........W1307 Figure 26. Grizzly 1" x 30" A/O sanding belts. Figure 28. PRO-STIK abrasive cleaners. www.grizzly.com 1-800-523-4777 order online at or call -23-...

  • Page 26: Section 6: Maintenance

    SECTION 6: MAINTENANCE Cleaning To reduce risk of shock or accidental startup, always Cleaning Model G0864 is relatively easy. Vacuum disconnect machine from excess wood chips and sawdust, and wipe off power before adjustments, remaining dust with a dry cloth. If any resin has maintenance, or service.

  • Page 27: Section 7: Service

    4. Sanding disc out of balance, damaged, or 4. Adjust or replace disc (Page 17). loose. 5. Motor bearings at fault. 5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. -25- Model G0864 (Mfd. Since 05/19)
  • Page 28 3. Set table stop to 90˚ (Page 22). 3. Belt sander table stop is out of adjustment. 1. Adjust belt tracking (Page 17). Sanding belt comes 1. Belt tracking out of adjustment. off during operation. -26- Model G0864 (Mfd. Since 05/19)

  • Page 29: Section 8: Wiring

    Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -27- Model G0864 (Mfd. Since 05/19)

  • Page 30: Electrical Components

    Variable-Speed Dial Figure 31. Back of switch and variable-speed Figure 29. ON/OFF switch and variable-speed dial. dial (potentiometer). Circuit Board E123995 Fuse T10AL/250V Figure 30. Circuit board and fuse. READ ELECTRICAL SAFETY -28- Model G0864 (Mfd. Since 05/19) ON PAGE 31...

  • Page 31: Wiring Diagram

    5-15 Plug The motor wiring shown here is current at the time of printing, but it match your machine. Always use the wiring diagram inside the motor junction box. READ ELECTRICAL SAFETY -29- Model G0864 (Mfd. Since 05/19) ON PAGE 31...

  • Page 32: Section 9: Parts

    SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 41 42 20 18 31 32 BUY PARTS ONLINE AT GRIZZLY.COM!
  • Page 33 P0864098 LOCK WASHER 5MM P0864049 ROTATION SENSOR FEEDBACK WHEEL P0864099 LOCK WASHER 8MM P0864050 SET SCREW M5-.8 X 6 P0864100 EXT TOOTH WASHER 6MM BUY PARTS ONLINE AT GRIZZLY.COM! -31- Model G0864 (Mfd. Since 05/19) Scan QR code to visit our Parts Store.

  • Page 34: Labels & Cosmetics

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. BUY PARTS ONLINE AT GRIZZLY.COM! -32- Model G0864 (Mfd.

  • Page 35: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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