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Maintenance And Repair - Honeywell DS06D Product Data

Dial set pressure regulating valve

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DS06D,G DIAL SET PRESSURE REGULATING VALVE
1
DECREASE
2
3
TURN ADJUSTING KNOB
TO INCREASE OR
DECREASE PRESSURE
UNTIL DIAL SCALE
INDICATES DESIRED
PRESSURE.
1
DO NOT REMOVE ADJUSTING KNOB.
SETPOINT READOUT WAS CALIBRATED IN
THE FACTORY AND SET AT 60 PSI. REMOVING
THE ADJUSTING KNOB CANCELS THIS
CALIBRATION – AND REQUIRES RECALIBRATION
USING A PRESSURE GAUGE.
2
MAXIMUM INLET PRESSURE IS 400 PSI. OUTLET
PRESSURE RANGE IS 15 TO 130 PSI.
Fig. 2. Adjusting Outlet Pressure
60
Fig. 3. Removing Bonnet.
62-3052—1
1
REMOVE DUST
CAP.
2
LOOSEN LOCKING
SCREW ONE TURN,
BUT DO NOT REMOVE
SCREW OR
60
ADJUSTING KNOB.
INCREASE
4
TIGHTEN LOCKING
SCREW AND REPLACE
DUST CAP.
60
M11209
REMOVE BONNET USING
MT06A SERVICE TOOL
(ORDERED SEPARATELY) TO
TURN COUNTERCLOCKWISE.
M11210

MAINTENANCE AND REPAIR

Replacing DS06D,G Cartridge
The working parts of the DS06D,G, including diaphragm, valve
seat, strainer, and disk, are all contained in a replaceable
cartridge. To replace the cartridge:
1. Close the supply valve and relieve the downstream
pressure.
2. Remove the dust cap. Relieve pressure on the spring by
loosening the locking screw (do not remove) and turning
the adjusting knob counterclockwise until no resistance
is felt.
3. Remove the bonnet (See Fig. 3) by turning
counterclockwise. Remove the spring and protection
washer (See Fig. 4).
4. Remove the cartridge using two screwdrivers as levers
(See Fig. 4). Remove the cartridge O-ring.
5. Remove the strainer cup (See Fig. 5).
6. Remove the strainer and strainer support. Remove the
U-seal.
7. Clean the inside of the valve and all the components.
NOTE: Replace the U seal (provided in the repair kit) for a
complete cartridge repair.
8. Replace the U-seal by placing the U-seal on the strainer
support and pushing the assembly into place. The U-seal
open end must face the strainer support (See Fig. 7).
Replace the strainer onto the strainer support.
9. Assemble the strainer cup O-ring onto the strainer cup
and insert the assembly into the body of the valve.
Tighten securely using the service tool. Do not over
torque.
10. Replace the new cartridge ensuring the O-ring is in
place.
11. Replace the protection washer with the lip up (away from
the valve body). See Fig. 6.
12. Replace the spring and bonnet. Tighten the bonnet using
the service tool. Do not over torque.
13. Adjust the outlet pressure following the procedure in
Adjusting the Outlet Pressure section.
REMOVE SPRING
AND PROTECTION
WASHER.
Fig. 4. Removing Cartridge.
4
REMOVE CARTRIDGE USING
TWO SCREWDRIVERS
AS LEVERS.
M11212

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This manual is also suitable for:

Ds06g