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Honeywell W6215 Series Product Data

Economizer logic modules for ventilation control
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APPLICATION

W6215, W7215, and W7460 Economizer Logic Modules are
used with an indoor sensor input (ISI), and solid state C7400
Enthalpy Sensors or C7650 Dry Bulb Temperature Sensors.
All models proportion outdoor and return air dampers for
control of free cooling in commercial HVAC equipment. The
W7215B and W7460B are used with an outdoor sensor input
(OSI) along with the ISI.
® U.S. Registered Trademark
Copyright © 2001 Honeywell • All Rights Reserved
W6215, W7215, W7460
Economizer Logic Modules
FOR VENTILATION CONTROL

FEATURES

• Operates from the space thermostat and an ISI to
provide a totally integrated control system.
• Solid state control package provides accuracy,
reliability and stability.
• Housed in high-impact, glass-fiber reinforced
plastic case.
• Mounts on sheet metal duct or remotely in a
mechanical room. Mounting screws included.
• The W6215 and W7215 are used with Honeywell
Series 62 and Series 72 actuators (respectively).
The W7460 is used with Honeywell M7415 Damper
Actuators.
• Combines minimum and maximum damper position
potentiometers and compressor staging relay
functions with solid state enthalpy or dry bulb
changeover control this control can be tempered
by ISI, and fan cycling.
• Outdoor Sensor input incorporated into logic of
W7215B and W7460B models.
• Shutdown and Air Change can be used with all
models.
• Purge cycling can be used with the W6215A, W7215A
and W7460A models.
• Terminals included for connecting optional S963B1128
Remote Potentiometers for remote minimum and
maximum damper position control.
• LED and relay terminals indicate when free cooling
is available.
• LED indicates when module is in ISI mode.
Application ........................................................................
Features ...........................................................................
Specifications ...................................................................
Ordering Information ........................................................
Installation ........................................................................
Operation ..........................................................................
Settings and Adjustments .................................................
Checkout and Troubleshooting ......................................... 26
PRODUCT DATA
Contents
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63-2544-3

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Summary of Contents for Honeywell W6215 Series

  • Page 1: Table Of Contents

    • Mounts on sheet metal duct or remotely in a mechanical room. Mounting screws included. • The W6215 and W7215 are used with Honeywell Series 62 and Series 72 actuators (respectively). The W7460 is used with Honeywell M7415 Damper Actuators.
  • Page 2: Specifications

    Honeywell, 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386 In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
  • Page 3: Installation

    Outdoor Sensor Exhaust Model with Actuator Temperature Input Input (OSI) Setpoint Fan Setpoint Purge W6215A Honeywell Series 62 C7150B or C7046A Sensor No Adjustable W7215A Honeywell Series 72 C7150B or C7046A Sensor No Adjustable W7215B Honeywell Series 72 C7150B or C7046A Sensor Yes...
  • Page 4 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES Outdoor Sensor Input (W7215B and W7460B only) IMPORTANT Ensure proper polarity of sensor connections. The OSI sensor can be any sensor that provides a 2-10 Vdc Incorrect polarity negates the sensor signal. output. Mount the sensor according to the manufacturer specifications.
  • Page 5: Operation

    Two-stage cooling system. W7100 controller. W973 Logic Panel. S963 remote damper control. Parallel Wiring W6215 Honeywell Series 62 Single or Differential Honeywell Series 62 Direct Coupled Actuators. W7215A Honeywell Series 72 Honeywell Series 72 Direct Coupled Actuators. Honeywell Series 72 Modutrol Motors.
  • Page 6: Settings And Adjustments

    W6215, W7215, W7460 ECONOMIZER LOGIC MODULES Table 3. W6215, W7215, W7460 Economizer Purge, — Minimum damper position. Shutdown, and Air Change I/O Logic. — Maximum damper position. — Enthalpy changeover. INPUTS OUTPUTS — Exhaust setpoint (W6215A, W7215A and W7460A only). Shut- Unit Indoor...
  • Page 7 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES NOTE: Make minimum position adjustments with at least a 10°F [6°C] temperature difference between outdoor and return air. ENTHALPY CHANGEOVER 1. Calculate the appropriate mixed air temperature, see SETPOINT Equation 1. 24VAC 2. Disconnect mixed air sensor from terminals T and T1. 24VAC TR Hot 3.
  • Page 8 The W6215A, W7215A, and W7460A Logic Modules have an adjustable setpoint. This potentiometer allows the installer to Fig. 6. W7215A used with Honeywell Series 90 Actuator. set the exhaust setpoint at an actual damper position percentage open from fully closed.
  • Page 9 THE COMMON FOR THE W6215A IS DIFFERENT THAN THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE M11803A TO CONNECT EACH TO A DIFFERENT CIRCUIT. Fig. 8. W6215A used in single-stage cooling system with single enthalpy changeover and Honeywell Series 62 Actuator. 63-2544—3...
  • Page 10 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. M11800A Fig. 9. W6215A used in two-stage cooling system with a Honeywell Series 62 Actuator. 63-2544—3...
  • Page 11 FOR THE ML7295A,C, USE THE 4-20mA MODEL ACTUATOR. THESE M11804A MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL. Fig. 10. W7215A used in single-stage cooling system with single enthalpy changeover and Honeywell Series 72 Actuator. 63-2544—3...
  • Page 12 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. M11801A FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. Fig. 11. W7215A used in two-stage cooling system with Honeywell Series 72 Actuator. 63-2544—3...
  • Page 13 T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL. A MAXIMUM ONE STAGE OF HEATING IS POSSIBLE WHEN THE SYSTEM IS WIRED IN THIS FASHION. M11792A Fig. 12. W7215A used with T775 Controller and Honeywell Series 72 Actuator. 63-2544—3...
  • Page 14 FOR T7300 ONLY. BY A 24 VAC INPUT. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. M11812A FOR TWO-STAGE THERMOSTATS ONLY. Fig. 13. W7215B used in single-stage cooling system with single enthalpy changeover and Honeywell Series 72 Actuator. 63-2544—3...
  • Page 15 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED M11810A BY A 24 VAC INPUT. FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. Fig. 14. W7215B used in two-stage cooling system with Honeywell Series 72 Actuator. 63-2544—3...
  • Page 16 T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL. A MAXIMUM OF ONE STAGE HEATING IS POSSIBLE WHEN THE SYSTEM IS WIRED IN THIS FASHION. M11815A Fig. 15. W7215B used with T775 Controller and Honeywell Series 72 Actuator. 63-2544—3...
  • Page 17 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES W7460A C7400 OUTDOOR ENTHALPY SENSOR 620 OHM RESISTOR M7415 C7150B MIXED AIR OR C7046A M7415 DISCHARGE AIR SENSOR – MINIMUM POSITION ADJUSTMENT FREE COOL MAXIMUM POSITION – 2-10 VDC ADJUSTMENT INDOOR AIR SENSOR (HOT) UNIT SHUT DOWN CONTROL...
  • Page 18 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES W7460A C7400 OUTDOOR ENTHALPY SENSOR 620 OHM RESISTOR M7415 C7150B MIXED AIR OR C7046A M7415 DISCHARGE AIR SENSOR – MINIMUM POSITION T6031 AMBIENT ADJUSTMENT LOCKOUT CONTROL 50° F SETPOINT FREE COOL MAXIMUM POSITION – 2-10 VDC ADJUSTMENT INDOOR...
  • Page 19 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES W7460B C7400 OUTDOOR ENTHALPY SENSOR 620 OHM RESISTOR M7415 C7150B MIXED AIR OR C7046A M7415 DISCHARGE AIR SENSOR – MINIMUM POSITION ADJUSTMENT FREE MAXIMUM POSITION COOL ADJUSTMENT – 2-10 VDC ALARM INDOOR AIR SENSOR (HOT) UNIT CONTROL...
  • Page 20 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES W7460B C7400 OUTDOOR ENTHALPY SENSOR 620 OHM RESISTOR M7415 C7150B MIXED AIR OR C7046A M7415 DISCHARGE T6031 AMBIENT AIR SENSOR LOCKOUT – CONTROL MINIMUM POSITION 50° F SETPOINT ADJUSTMENT FREE MAXIMUM COOL POSITION – ADJUSTMENT 2-10 VDC ALARM...
  • Page 21 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES W6215/W7215/W7460 ECONOMIZER HONEYWELL ACTUATOR T6031 AMBIENT LOCKOUT CONTROL 50° F SETPOINT POWER SUPPLY W7100 COOL 24 VAC COOL 6 (HOT) COOL AT72A (40 VA) TRANSFORMER ECONO COOL 5 COOL CHANGE OVER COOL 4 COOL...
  • Page 22 THE COMMON FOR THE W6215A IS DIFFERENT THAN THE COMMON (WIPER) FOR THE SERIES 62 ACTUATORS. BE SURE TO CONNECT FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. EACH TO A DIFFERENT CIRCUIT. M16060A Fig. 21. W6215 controlling parallel-wired Honeywell Series 62 Direct Coupled Actuators. 63-2544—3...
  • Page 23 TO S R AND + FOR DIFFERENTIAL ENTHALPY. OF ALL ACTUATORS. FOR T7300 ONLY. M11793A 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. Fig. 22. W7215A controlling parallel-wired Honeywell Series 72 Direct Coupled Actuators. 63-2544—3...
  • Page 24 FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER. S R AND + FOR DIFFERENTIAL ENTHALPY. M11794A 1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT. Fig. 23. W7215A controlling parallel-wired Honeywell Series 72 Modutrol Motors. 63-2544—3...
  • Page 25 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES W7215A 24 VAC HOT 24 VAC COM C7400 OUTDOOR ENTHALPY SENSOR 620 OHM RESISTOR M7415 Q769C C7150B MIXED AIR OR C7046A 2-10V – DISCHARGE AIR SENSOR – MINIMUM POSITION M7415 ADJUSTMENT FREE COOL Q769C MAXIMUM –...
  • Page 26: Checkout And Troubleshooting

    W6215, W7215, W7460 ECONOMIZER LOGIC MODULES W6215/W7215/W7460 LOGIC MODULE HONEYWELL ACTUATOR T6031 AMBIENT LOCKOUT CONTROL 50° F SETPOINT W973B LOGIC PANEL HEAT (HOT) 3 HEAT 3 COOL COOL 1 COOL COOL 2 MOD-HEAT MOD-COOL COOL 3 SENSOR STAT 24 VAC POWER SUPPLY.
  • Page 27 W6215, W7215, W7460 ECONOMIZER LOGIC MODULES Table 6. Checkout For W6215, W7215, W7460 Economizer Connected To Honeywell Actuator. Step Checkout Procedure Proper Response CHECKOUT PREPARATION a. Disconnect power at TR and TR1. Free Cool, Unit Control, Indoor Fan, and Exhaust Fan contacts are open.
  • Page 28 Fig. 26. Meter location for checkout and troubleshooting. By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.