Page 1 Service Manual Finisher, Sorter, DeliveryTray Finisher-R1 Nov 27 2003...
Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. 　In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Page 7: Table Of Contents
Contents Contents Chapter 1　Specifications 1.1 Product Specifications............................1- 1 1.1.1Finisher Unit..............................1- 1 1.2 Names of Parts..............................1- 5 1.2.1External View.............................. 1- 5 1.2.2Cross Section ............................... 1- 6 Chapter 2　Functions 2.1 Basic Operation ..............................2- 1 2.1.1Basic Operation ............................2- 1 2.1.2Overview of the Electrical Circuitry ......................
Page 8 Contents 3.2.3 Making Adjustments ..........................3- 13 3.2.4 Ataching the Labels etc..........................3- 16 Chapter 4　Parts Replacement Procedure 4.1 External Covers ..............................4- 1 4.1.1 Front Cover ..............................4- 1 4.1.2 Rear Cover..............................4- 1 4.1.3 Left Upper Cover ............................4- 1 4.1.4 Upper Door..............................
Page 9 Contents 5.7 Upgrading ................................ 5- 20 5.7.1Upgrading (Finisher Unit) ......................... 5- 20 5.8 Service Tools..............................5- 28 5.8.1Solvents and Oils............................5- 28 Chapter 6　Error Code 6.1 Overview ................................6- 1 6.1.1Overview ..............................6- 1 6.2 User Error Code..............................6- 2 6.2.1Stapler is absent............................
Page 11: Chapter 1　Specifications
Chapter 1　Specifications...
Page 13 Contents Contents 1.1 Product Specifications............................1-1 1.1.1 Finisher Unit..............................1-1 1.2 Names of Parts..............................1-5 1.2.1 External View.............................. 1-5 1.2.2 Cross Section ............................... 1-6...
Page 15: Product Specifications
Chapter 1 1.1 Product Specifications 1.1.1 Finisher Unit 0004-7604 T-1-1 Item Specifications Remarks Stacking Trays 1 and 2: by lifting tray method Stacking Face down orientation Stacking size A3, A4, A4R, A5, A5R, B4, B5, B5R, Feed direction: postcard, 279 mm x 432 mm (11 x 17), LGL, 139.7 to 482.6 LTR, LTRR, STMT, STMTR, elongation size mm: cross...
Page 16 Chapter 1 　 Item Specifications Remarks Small size: 147 mm high (1000 sheets)/30 sets Mixed Size mixing: 74 mm high (500 sheets) stacking capac-ity Stapling: 74 mm high (500 sheets)/30 sets Stapling By rotating cam Stapling Small size: 50 sheets Equivalent of capacity 80g/...
Page 17 Chapter 1 Item Specifications Remarks A3、B4、A4、B5、279mm×432mm （11×17）、LTR 2-point stapling A3、A4、B4、B5、279mm×432mm （11×17）、LTR Paper Provided detection Control panel Not provided Display Not provided Dimensions W:536(649)×D:657×H:928mm If within parentheses, with the tray extended. Weight Approx. 36 kg Power supply From host machine (24VDC/13VDC) Maximum 8 W or less during standby/70 W or less power...
Page 18 Chapter 1 　 Front 1-point stapling (45deg.) Front 1-point stapling (30deg.) A3, A4, B4, B5, A4R, LGL and LTRR 279mm x 432mm (11x17) and LTR Rear 1-point stapling (45deg.) Rear 1-point stapling (30deg.) A4R, LGL and LTRR A3, A4,B4,B5, 279mm x 432mm (11x17) and LTR 2-point stapling A3 and A4 279mm x 432mm...
Page 19: Names Of Parts
Chapter 1 1.2 Names of Parts 1.2.1 External View 0004-7606 [10] F-1-2 T-1-3 [1] Upper cover [6] Tray 2 [2] Front door [7] Grate-shaped upper guide [3] Foot cover [8] Front cover [4] Grate-shaped lower guide [9] Left upper cover [5] Tray 1 [10] Rear cover...
Page 20: 2Cross Section
Chapter 1 　 1.2.2 Cross Section 0004-7607 [10] F-1-3 T-1-4 ［1］Delivery tray ［6］Return roller ［2］Stack delivery roller ［7］Inlet roller ［3］Aligning plate ［8］Rear end assist guide ［4］1st delivery roller ［9］Shutter ［5］Buffer roller ［10］Stapler...
Page 21: Chapter 2　Functions
Chapter 2　Functions...
Page 23 Contents Contents 2.1 Basic Operation ..............................2-1 2.1.1 Basic Operation ............................2-1 2.1.2 Overview of the Electrical Circuitry ......................2-1 2.2 Feed Drive System ............................. 2-3 2.2.1 Overview ..............................2-3 2.2.2 Constraction of the Control System ......................2-3 2.3 Intermediate Process Tray Assembly ......................... 2-7 2.3.1 Stack Job Offset............................
Page 25: Basic Operation
Chapter 2 2.1 Basic Operation 2.1.1 Basic Operation 0003-9132 The finisher is designed to deliver copies arriving from its host machine, and its modes of delivery include simple stacking, job offset, and staple. All operations involved in these modes are controlled by the finisher controller PCB, according to the appropriate commands from the host machine.
Page 26 Chapter 2 　 • IC106 (EEP-ROM) Backs up adjustment values. Backs up initial setting data. • IC102 (communications IC) Communicates with the host machine. • IC107 (regulator IC) Generates 5V. • IC108 (regulator IC) Generates 3.3V. The following figure shows the flow of signals between the finisher and the options controller. Motor Finisher controller Solenoid...
Page 27: Feed Drive System
Chapter 2 2.2 Feed Drive System 2.2.1 Overview 0004-4413 The finisher is designed to operate according to the commands from its host machine to deliver arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling. There are three delivery methods. Normal Method of delivery Simple stacking...
Page 28 Chapter 2 　 staple tray. When ejecting from the processing tray, rear end assist guide is used in addition to the stack ejection roller to eject the stack. The inlet motor (M31), stack ejection motor (M32), and rear end assist motor (M39) are step motors. These motors are rotated forward or backward by the microcomputer (CPU) in the finisher controller PCB.
Page 29 Chapter 2 Finisher controller PCB (1/2) Finisher controller PCB (2/2) F-2-5...
Page 30 Chapter 2 　 Finisher controller PCB F-2-6...
Page 31: Intermediate Process Tray Assembly
Chapter 2 2.3 Intermediate Process Tray Assembly 2.3.1 Stack Job Offset 0003-4552 Job offset operation offsets paper stack to the front or rear when ejecting to sort the paper stack. The forward/backward movement of the copy delivered to the processing tray is controlled by the front aligning plate and rear aligning plate.
Page 32: 2Processing Tray Paper Stacking Operation
Chapter 2 　 Motor Function Swing motor (M36) Moves the swing guide up/down Rear end assist motor (M39) Aligns the stack end during stack ejection T-2-2 Sensor Function Swing guide HP sensor (PI35) Detects the swing guide home position Aligning plate front HP sensor Detects the aligning plate front home (PI36) position...
Page 33: 4Rear End Assist Operation
Chapter 2 Rear aligning plate Sheet to be offset Front aligning plate Tray F-2-10 Rear aligning plate Sheet to be offset Front aligning plate Tray F-2-11 2.3.4 Rear End Assist Operation 0003-8730 In order to improve stacking performance when ejecting copies delivered to the processing tray, a rear end assist guide is used in addition to the stack ejection roller to support the rear end of the stack during stack ejection.
Page 34: 5Stack Delivery Operation
Chapter 2 　 Paper Rear end assist guide home position sensor (PI39) Processing tray stopper Rear end assist guide Rear end assist motor (M39) Processing tray stopper F-2-12 2.3.5 Stack Delivery Operation 0003-4555 The stack is ejected each time three large size sheets*1 or five small size sheets*2 are offset on the processing tray. The swing motor turns and the swing guide descends.
Page 35: Staple Operation
Chapter 2 2.4 Staple Operation 2.4.1 Stapler Unit 0003-4557 The staple motor (M41) is used to perform stapling operation. This motor rotates the cam one turn for stapling. The home position of this cam is detected by the staple home position sensor (PI50). The staple motor is rotated in the forward or reverse direction under the control of the macro computer (IC101) on the finisher controller PCB.
Page 36: 2Shifting The Stapler Unit
Chapter 2 　 2.4.2 Shifting the Stapler Unit 0003-4558 The stapler unit is shifted by the stapler shift motor (M35). The home position is detected by the stapler shift home position sensor (PI40). When there is a staple command from the host machine, the stapler shifts to the staple ready position, which depends on the stapling position and paper size.
Page 37 Chapter 2 Rear aligning plate Stapling position/ Wait position Stopper Feeding direction Front aligning plate F-2-17 ■ 2-Point Stapling The stapler waits at the paper front end side staple position. The stapling sequence is first near side and then far side. Rear aligning plate Stopper Stapling position...
Page 38: 3Stapling Operation
Chapter 2 　 2.4.3 Stapling Operation 0003-4556 ■ Overview Stapling operation staples the prescribed number of copies with the stapler unit. The staple position depends on the staple mode and paper size. Whether the staple unit is at home position or not is detected by the stapler shift home position sensor (PI40). When the power is turned on, the finisher controller PCB drives the stapler shift motor (M35) to return the stapler unit to home position.
Page 39 Chapter 2 T-2-3 Sensor Connect Function Remarks Stapler shift J721B-6 Detects the home position for home the stapler moving back and position forth. sensor Staple home J717-5 Detects the home position for In the stapler position the stapling operation. sensor Staple J717-6 Detects the staple top...
Page 40 Chapter 2 　 Stack ejection roller Swing guide 1st delivery roller Return roller Stapler Processing tray F-2-21 Swing guide home position sensor (PI35) Stack ejection roller (upper) Stack ejection roller (lower) Swing guide Swing motor (M36) Stack ejection lower roller cluch (CL32) Stack ejection motor (M32) F-2-22 ■...
Page 41 Chapter 2 roller (lower) does not rotate because the stack ejection lower roller clutch (CL32) is disengaged. The paper in the processing tray is detected by the processing tray paper sensor (PI38). When the paper is delivered to the processing tray, the swing motor (M36) starts and raises the swing guide. When the swing guide home position sensor (PI35) detects the rising of the swing guide, the swing guide motor stops and holds the swing guide at the raised position.
Page 42: Stack Tray Operation
Chapter 2 　 2.5 Stack Tray Operation 2.5.1 Tray Operation 0003-4561 This equipment has two delivery trays. The upper tray is called tray 1 and the lower tray is called tray 2. The upper and lower tray can move up and down independently. The trays are moved up and down by the tray 1 shift motor (M37) and tray 2 shift motor(M38).
Page 43 Chapter 2 Rack Tray 1 paper surface sensor (PI42) Tray 1 switch (MS33) Tray 1 shift motor (M37) Tray 1 shift area sensor PCB (PS981, PS982, PS983) Tray 2 shift motor (M38) Tray 2 paper surface Tray 2 shift area sensor PCB sensor (PI43) (PS981, PS982, PS983) Light-shielding plate...
Page 44: 2Shutter Operation
Chapter 2 　 T-2-5 Tray 1 shift area sensor PCB Area sensor Area sensor Area sensor Detected items 1(PS983) 2(PS982) 3(PS981) Tray 1 upper limit Stack count 500 sheet limit exceeded Stack count 1000 sheet limit exceeded Tray 1 lower limit T-2-6 Tray 2 shift area sensor PCB Area sensor...
Page 45 Chapter 2 Stack ejection lower roller clutch (CL32) Stack ejection roller (lower) Stack ejection motor (M32) Shutter home position sensor (PI45) Shutter Shutter clutch (CL31) F-2-27 2-21...
Page 46: Detecting Jams
Chapter 2 　 2.6 Detecting Jams 2.6.1 Detecting Jams (Finisher Unit) 0003-4562 The following sensors are used to detect the presence of paper and to determine that paper is delivered properly. • Inlet sensor (PI33) • Delivery sensor (PI34) A jam is identified by checking whether paper is present at each sensor at the timing programmed in the memory of the microcomputer (CPU) on the finisher controller PCB.
Page 47 Chapter 2 Jam Type Sensor Jam Condition Code Feed path PI34 When the feed path sensor (PI34) does not detect 1004 sensor paper after prescribed time (distance) has delay elapsed since the inlet sensor (PI33) detected paper. Feed path PI34 When paper does not exit the feed path sensor 1104 sensor...
Page 48: Power Supply
Chapter 2 　 2.7 Power Supply 2.7.1 Power Supply Route 0004-4503 When the power of the host machine is turned on, 13VDC and 24VDC are supplied from the host machine to the Finisher controller PCB. 24VDC is used to drive motors and solenoids, and 13VDC is converted into 5VDC by the regulator IC (IC107) on the Finisher controller PCB and used to drive the sensors on the PCB.
Page 49: Chapter 3　Installation
Chapter 3　Installation...
Page 51 Contents Contents 3.1 Making Pre-Checks ............................3-1 3.1.1 Checking the Contents..........................3-1 3.1.2 Installing the Accessories ..........................3-2 3.1.3 Selecting the Site of Installation........................3-3 3.2 Unpacking and Installation..........................3-5 3.2.1 Unpacking and Chacking the Components ....................3-5 3.2.1.1 Unpacking............................. 3-5 3.2.2 Installation Procedure..........................
Page 53: Making Pre-Checks
Chapter 3 3.1 Making Pre-Checks 3.1.1 Checking the Contents 0003-1754 [10] [13] [14] [13] [11] [17] [15] [16] [14] [13] [12] [12] [14] [13] [11] [12] [13] [13] [14] F-3-1...
Page 54: 2Installing The Accessories
Chapter 3 　 T-3-1 <Finisher-R1> <Saddle Finisher-R2> [1]Inlet guide upper 1 pc. [1]Inlet guide upper 1 pc. [2]Inlet guide lower 1 pc. [2]Inlet guide lower 1 pc. [3]Fixing plate (FC5-4196) 2 pc. [3]Fixing plate (FC5-4196) 1 pc. [5]Staple cartridge 1 pc. (3 blocks) [4]Fixing plate (FC5-4976) 1 pc.
Page 55: 3Selecting The Site Of Installation
3.1.3 Selecting the Site of Installation 0003-1758 Select the site of installation, making sure that there will be enough space for work (e.g., handling paper). Be sure also that there will be no gap between the finisher and its host machine. <Finisher-R1>...
Page 56 Chapter 3 　 100 or more F-3-3 <Saddle Finisher-R2> 100 or more F-3-4 Install both the finisher and its host machine on a level floor without any step. Otherwise, the machines may suffer faults in paper movement.
Page 57: Unpacking And Installation
Chapter 3 2) Lift the finisher together with its cushioning base Unpacking (Styrofoam). Be sure to work in a group of 2 persons. Installation If you shift up the finisher on its side, you would 3.2.1 Unpacking and Chacking the likely deform or damage the machine.
Page 58 Chapter 3 　 F-3-9 F-3-7 8) In the case of the Finisher-R1, open the front door [1]. In the case of the Saddle Finisher-R2, open the 5) Remove the tape used on the outside of the finisher. front cover [2].
Page 59 (Styrofoam) from the stapler. F-3-12 F-3-14 10) In the case of the Finisher-R1, close the front door. In the case of the Saddle Finisher-R2, go to the next 3) Put the stitcher back in and close the front cover. step while keeping the front cover open.
Page 60: Installation Procedure
2) Remove the fixing screw [1], and detach the releasing plate (front) [2]. 3.2.2.1 Preparing the Finisher for Installation 0003-1760 <Finisher-R1> 1) Mount the rail [1] to the finisher using 2 screws [2] (binding; M4x6). F-3-16 3) Remove the fixing screw [1], and detach the releasing plate (rear) [2].
Page 61: Preparing The Host Machine For Installation
Procedure. 2) Remove the 3 screws [1], and detach the left cover <Finisher-R1> [2] of the host machine. Use FC5-4196 for both fixing plates [1] and [2]. 3) Cut off the 2 face covers [3] of the left cover using nippers;...
Page 62: Connecting To The Host Machine
Chapter 3 　 Use FC5-4976 for the fixing plate [1] and FC5-4196 for the fixing plate [2]. F-3-23 3.2.2.3 Connecting to the Host Machine 0003-1765 F-3-24 Check to make sure that the host machine is off, and its power plug is not connected to the power 2) Remove the screw [1], and detach the upper rear outlet.
Page 63 [3] using a stepped screw [2] (M4). (The figure shows a Finisher-R1.) F-3-25 4) In the case of the Finisher-R1, open the front door [1] and remove the 3 screws [2], then detach the front cover [3].
Page 64: Checking The Height/Tilt
Chapter 3 　 front cover. In the case of the Finisher-R1, do not attach the front cover until you have adjusted the height/tilt. 3.2.2.4 Checking the Height/ Tilt 0003-1767 Depending on the condition of the floor of the site of installation, you may need to adjust the height or the tilt of the finisher.
Page 65: Making Adjustments
■ Preparing for Adjustment <Finisher-R1> F-3-32 In the case of the Finisher-R1, you will need to remove its auxiliary ring and rear foot cover. Be <Saddle Finisher-R2> 3-13...
Page 66 Chapter 3 　 1) Open the front cover; then, from the back of the front cover, remove the fixing screw, and detach the pliers [1]. F-3-34 ■ Adjust the Tilt 1) Loosen the 2 fixing screws [1] 2 each on the front and rear casters of the finisher delivery side.
Page 67: Work After Making Checks/Adjustments
Adjustments.” 3.2.3.2 Work After Making Checks/Adjustments 0003-1770 <Finisher-R1> 1) If you removed the auxiliary ring, attach the left rear foot cover; then, adjust the auxiliary rail to suit needs of the user, and mount it in place using 4 screws.
Page 68: Ataching The Labels Etc
Chapter 3 　 4) Connect the finisher and its host machine with the interface cable [1]. 5) Fit the cable clamp [2] to the host machine, and route the interface cable [1] through it. When installing the interface cable, be sure to turn off the host machine and disconnect its power plug from the power outlet.
Page 69 Chapter 3 F-3-41 3-17...
Page 71: Chapter 4　Parts Replacement Procedure
Chapter 4　Parts Replacement Procedure...
Page 73 Contents Contents 4.1 External Covers ..............................4-1 4.1.1 Front Cover..............................4-1 4.1.1.1 Removing the Front Cover ........................4-1 4.1.2 Rear Cover..............................4-1 4.1.2.1 Removing the Rear Cover ........................4-1 4.1.3 Left Upper Cover............................4-1 4.1.3.1 Removing the Front Cover ........................4-1 4.1.3.2 Removing the Rear Cover ........................
Page 74 4.3.1.2 Removing the Rear Cover........................4-19 4.3.1.3 Removing the Left Upper Cover ......................4-19 4.3.1.4 Removing the Grate-shaped Upper Guide..................4-20 4.3.1.5 Removing the Tray 1 .......................... 4-20 4.3.1.6 Removing the Tray 2 .......................... 4-21 4.3.1.7 Removing the Grate-shaped Lower Guide ..................4-22 4.3.1.8 Removing the Processing Tray ......................
Page 75 Contents 4.4.1.1.1 Removing the Rear Cover ......................4-46 4.4.1.1.2 Removing the Finisher Controller PCB ..................4-46 4.4.2 Static Charge Eliminator 1 ........................4-46 4.4.2.1 Removing the Front Cover ......................... 4-46 4.4.2.2 Removing the Rear Cover ........................4-47 4.4.2.3 Removing the Left Upper Cover ......................4-47 4.4.2.4 Removing the Grate-shaped Upper Guide ..................
Page 76: External Covers
Chapter 4 4.1 External Covers 4.1.2 Rear Cover 4.1.2.1 Removing the Rear 4.1.1 Front Cover Cover 0004-4527 1) Remove three screws [1] and remove the rear cover 4.1.1.1 Removing the Front [2]. Cover 0004-7895 1) Remove screw [1] and remove the foot cover [2]. F-4-1 F-4-3 2) Open the front door [3] and remove three screws...
Page 77: Upper Door
Chapter 4 　 F-4-7 F-4-5 When replacing, hook the two claws [4] of the left upper cover to the steel plate. 4.1.3.2 Removing the Rear Cover 0004-4532 1) Remove three screws [1] and remove the rear cover [2]. F-4-8 4.1.4 Upper Door 4.1.4.1 Removing the Front Cover 0004-8061...
Page 78 Chapter 4 F-4-9 2) Open the front door [3] and remove three screws [4]. F-4-11 3) Remove the front cover [5]. 4.1.4.3 Removing the Left Upper Cover 0004-4538 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right.
Page 79: Grate-Shaped Upper Guide
Chapter 4 　 F-4-15 F-4-13 2) Open the front door [3] and remove three screws 4.1.4.4 Removing the Upper [4]. Door 0004-4539 3) Remove the front cover [5]. 1) Open the upper door [1] and unhook the two hooks [2]. 2) Remove screw [3] and remove the upper door [1].
Page 80: Grate-Shaped Lower Guide
Chapter 4 F-4-19 4.1.5.4 Removing the Grate- F-4-17 shaped Upper Guide 0004-4544 1) Lower tray [1] below the grate-shaped upper guide 4.1.5.3 Removing the Left [2] (For how the tray is moved, see the steps under Upper Cover 0004-4543 “Removing the Tray 1.”). 2) Remove five screws [3] and remove the grate- 1) Remove two screws [1].
Page 81 Chapter 4 　 F-4-21 2) Open the front door [3] and remove three screws [4]. F-4-23 3) Remove the front cover [5]. 4.1.6.3 Removing the Left Upper Cover 0004-4548 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right.
Page 82 Chapter 4 opening, the stack delivery gate comes off from the Finisher. If the stack delivery gate comes off, remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate. The tray falls by its own weight when the latch is released, so be sure to hold the tray with hands.
Page 83 Chapter 4 　 2) Remove screw [4] and remove the stopper [5]. F-4-29 3) Remove two screws [6], open two harness retainers [7] and disconnect two connectors [8]. F-4-31 4.1.6.6 Removing the Tray 2 0004-4566 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and...
Page 84 Chapter 4 When the tray lift motor gear clutch is released the tray drops by its own weight. Therefore, hold the tray with your hand when releasing the clutch. Also, be careful not to twist the tray cable when installing. F-4-32 F-4-34 4.1.6.7 Removing the Grate-...
Page 85 Chapter 4 　 F-4-35 4-10...
Page 86: Drive System
Chapter 4 4.2 Drive System 4.2.1 Stapler 4.2.1.1 Removing the Front Cover 0004-8065 1) Remove screw [1] and remove the foot cover [2]. F-4-38 2) Release the claw [3] and remove the PCB [4]. 3) Disconnect three connectors [5]. 4) Remove screw [6] and remove the stapler together with the stapler base [7].
Page 87: Swing Unit
Chapter 4 　 F-4-40 F-4-42 4.2.2 Swing Unit 4.2.2.2 Removing the Rear Cover 4.2.2.1 Removing the Front 0004-4572 Cover 1) Remove three screws [1] and remove the rear cover 0004-8067 [2]. 1) Remove screw [1] and remove the foot cover [2]. F-4-41 2) Open the front door [3] and remove three screws F-4-43...
Page 88 Chapter 4 F-4-44 F-4-46 When replacing, hook the two claws [4] of the left 4.2.2.5 Removing the Tray 1 upper cover to the steel plate. 0004-4575 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray.
Page 89 Chapter 4 　 F-4-49 3) Remove two screws [6], open two harness retainers [7] and disconnect two connectors [8]. F-4-47 F-4-50 1) Remove screw [1] and remove the steel plate [2] 4) Insert your finger in the hole at the rear side of tray and slide guide [3].
Page 90 Chapter 4 F-4-51 4.2.2.6 Removing the Tray 2 0004-4576 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the F-4-52 rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray.
Page 91 Chapter 4 　 When the tray lift motor gear clutch is released the tray drops by its own weight. Therefore, hold the tray with your hand when releasing the clutch. Also, be careful not to twist the tray cable when installing.
Page 92 Chapter 4 [8]. The parallel pin [6] drops when the gear [5] is removed. Be careful not to loose it. F-4-59 7) Disconnect the connector [16] and remove harness from the clamp and edge saddle [17]. 8) Remove two screws [18] and pull out the F-4-57 processing tray [19] in the paper delivery direction.
Page 93 Chapter 4 　 F-4-61 2) Remove two E rings [3] at the joint between the swing unit and the return roller unit and then slide the two return roller unit collars [4] inside. 3) Unhook the swing pressure rack [5] from the swing unit center hook.
Page 94: Document Feeding System
Chapter 4 Document Feeding 4.3.1.2 Removing the Rear Cover 0004-4579 System 1) Remove three screws [1] and remove the rear cover [2]. 4.3.1 Process Tray Assembly 4.3.1.1 Removing the Front Cover 0004-8069 1) Remove screw [1] and remove the foot cover [2]. F-4-65 4.3.1.3 Removing the Left...
Page 95 Chapter 4 　 opening, the stack delivery gate comes off from the Finisher. If the stack delivery gate comes off, remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate. The tray falls by its own weight when the latch is released, so be sure to hold the tray with hands.
Page 96 Chapter 4 2) Remove screw [4] and remove the stopper [5]. F-4-71 3) Remove two screws [6], open two harness retainers [7] and disconnect two connectors [8]. F-4-73 4.3.1.6 Removing the Tray 2 0004-4583 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and...
Page 97 Chapter 4 　 When the tray lift motor gear clutch is released the tray drops by its own weight. Therefore, hold the tray with your hand when releasing the clutch. Also, be careful not to twist the tray cable when installing.
Page 98 Chapter 4 [8]. The parallel pin [6] drops when the gear [5] is removed. Be careful not to loose it. F-4-77 4.3.1.8 Removing F-4-79 Processing Tray 0004-4586 3) Remove all finisher controller PCB connectors[9]. 1) Unfasten four snap fasteners [1] and remove the 4) Remove four screws [10].
Page 99: Tray 1
Chapter 4 　 F-4-83 2) Open the front door [3] and remove three screws F-4-81 [4]. 3) Remove the front cover [5]. 7) Disconnect the connector [16] and remove harness from the clamp and edge saddle [17]. 8) Remove two screws [18] and pull out the processing tray [19] in the paper delivery direction.
Page 100 Chapter 4 F-4-87 4.3.2.4 Removing the Tray 1 0004-4554 F-4-85 When you attach or remove the tray, please be sure 4.3.2.3 Removing the Left to raise the shutter [1], release the latch [3] on the Upper Cover 0004-4552 rear surface of the tray while the stack delivery gate 1) Remove two screws [1].
Page 101 Chapter 4 　 F-4-90 3) Remove two screws [6], open two harness retainers [7] and disconnect two connectors [8]. F-4-88 F-4-91 1) Remove screw [1] and remove the steel plate [2] 4) Insert your finger in the hole at the rear side of tray and slide guide [3].
Page 102: Tray 2
Chapter 4 F-4-94 F-4-92 4.3.3.2 Removing the Rear 4.3.3 Tray 2 Cover 0004-4558 1) Remove three screws [1] and remove the rear cover 4.3.3.1 Removing the Front [2]. Cover 0004-8073 1) Remove screw [1] and remove the foot cover [2]. F-4-93 F-4-95 2) Open the front door [3] and remove three screws...
Page 103 Chapter 4 　 F-4-96 When replacing, hook the two claws [4] of the left upper cover to the steel plate. F-4-98 1) Remove screw [1] and remove the steel plate [2] and slide guide [3]. However, if the grate-shaped upper guide is removed, this step is not necessary. F-4-97 4.3.3.4 Removing the Tray 1 0004-4564...
Page 104 Chapter 4 F-4-100 3) Remove two screws [6], open two harness retainers [7] and disconnect two connectors [8]. F-4-102 4.3.3.5 Removing the Tray 2 0004-4565 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and F-4-101...
Page 105: Buffer Roller
Chapter 4 　 When the tray lift motor gear clutch is released the tray drops by its own weight. Therefore, hold the tray with your hand when releasing the clutch. Also, be careful not to twist the tray cable when installing.
Page 106 Chapter 4 3) Remove the front cover [5]. F-4-109 When replacing, hook the two claws [4] of the left F-4-107 upper cover to the steel plate. 4.3.4.2 Removing the Rear Cover 0004-4617 1) Remove three screws [1] and remove the rear cover [2].
Page 107: Return Roller
Chapter 4 　 F-4-111 F-4-113 4.3.4.5 Removing the Buffer 2) Open the front door [3] and remove three screws Roller 0004-4621 [4]. 3) Remove the front cover [5]. 1) Remove the buffer roller axis [2] from two arms [1]. 2) Remove two clips [3] and remove two buffer rollers [4].
Page 108 Chapter 4 F-4-117 4.3.5.4 Removing the Grate- F-4-115 shaped Upper Guide 0004-4633 1) Lower tray [1] below the grate-shaped upper guide 4.3.5.3 Removing the Left [2] (For how the tray is moved, see the steps under Upper Cover 0004-4632 “Removing the Tray 1.”). 2) Remove five screws [3] and remove the grate- 1) Remove two screws [1].
Page 109 Chapter 4 　 opening, the stack delivery gate comes off from the 2) Remove screw [4] and remove the stopper [5]. Finisher. If the stack delivery gate comes off, remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate. The tray falls by its own weight when the latch is released, so be sure to hold the tray with hands.
Page 110 Chapter 4 F-4-123 4.3.5.6 Removing the Tray 2 0004-4637 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the F-4-124 rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray.
Page 111 Chapter 4 　 When the tray lift motor gear clutch is released the tray drops by its own weight. Therefore, hold the tray with your hand when releasing the clutch. Also, be careful not to twist the tray cable when installing.
Page 112 Chapter 4 [8]. The parallel pin [6] drops when the gear [5] is removed. Be careful not to loose it. F-4-131 7) Disconnect the connector [16] and remove harness from the clamp and edge saddle [17]. 8) Remove two screws [18] and pull out the F-4-129 processing tray [19] in the paper delivery direction.
Page 113: Return Roller Unit
Chapter 4 　 return roller. Cleaning (with water, for example), will increase its feed power, ultimately causing feeding faults. Moreover, be sure to avoid touching the surface of the return roller when mounting it to the machine. 1) Remove two clips [1] of the return roller axis. 2) Pull out the return roller axis and remove two return rollers [2] together with collar.
Page 114 Chapter 4 F-4-138 4.3.6.4 Removing the Grate- F-4-136 shaped Upper Guide 0004-4661 1) Lower tray [1] below the grate-shaped upper guide 4.3.6.3 Removing the Left [2] (For how the tray is moved, see the steps under Upper Cover 0004-4659 “Removing the Tray 1.”). 2) Remove five screws [3] and remove the grate- 1) Remove two screws [1].
Page 115 Chapter 4 　 opening, the stack delivery gate comes off from the 2) Remove screw [4] and remove the stopper [5]. Finisher. If the stack delivery gate comes off, remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate. The tray falls by its own weight when the latch is released, so be sure to hold the tray with hands.
Page 116 Chapter 4 F-4-144 4.3.6.6 Removing the Tray 2 0004-4664 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the F-4-145 rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray.
Page 117 Chapter 4 　 When the tray lift motor gear clutch is released the tray drops by its own weight. Therefore, hold the tray with your hand when releasing the clutch. Also, be careful not to twist the tray cable when installing.
Page 118 Chapter 4 F-4-152 F-4-150 2) Remove the stack delivery roller front side E ring 5) Turn the stapler over, disconnect two connectors [4], gear [5], parallel pin [6], E ring [7], and bushing [9], remove two screws [10], and remove the stapler [8].
Page 119 Chapter 4 　 F-4-156 F-4-154 4.3.6.10 Removing the Swing Unit 0004-4673 5) Release the claw [13] of the stack delivery roller rear side clutch [12] and remove the clutch [12]. 1) Remove screw [1] and pull up the swing pressure 6) Remove the E ring [14] and bushing [15] and guide [2].
Page 120 Chapter 4 F-4-158 4.3.6.11 Removing the Return Roller Unit 0004-4677 1) Remove the return roller unit front side connector [1] and remove the clamp [2] from the harness. 2) Remove two screws [3] and pull out the return roller unit [4] from the front side. F-4-159 4-45...
Page 121: Static Charge Eliminator 1
Chapter 4 　 4.4 Electrical System 4.4.1 Finisher Controller PCB 4.4.1.1 Finisher Controller PCB 4.4.1.1.1 Removing the Rear Cover 0004-4682 1) Remove three screws [1] and remove the rear cover [2]. F-4-161 4.4.2 Static Charge Eliminator 1 4.4.2.1 Removing the Front Cover 0004-8080 1) Remove screw [1] and remove the foot cover [2].
Page 122 Chapter 4 F-4-165 F-4-163 When replacing, hook the two claws [4] of the left upper cover to the steel plate. 4.4.2.2 Removing the Rear Cover 0004-4695 1) Remove three screws [1] and remove the rear cover [2]. F-4-166 4.4.2.4 Removing the Grate- shaped Upper Guide 0004-4700 1) Lower tray [1] below the grate-shaped upper guide...
Page 123 Chapter 4 　 F-4-167 4.4.2.5 Removing the Tray 1 0004-4701 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and F-4-168 then move down the tray.
Page 124: Removing The Tray 2
Chapter 4 F-4-170 3) Remove two screws [6], open two harness retainers [7] and disconnect two connectors [8]. F-4-172 4.4.2.6 Removing the Tray 2 0004-4703 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and F-4-171...
Page 125: Removing The Grate-Shaped Lower Guide
Chapter 4 　 When the tray lift motor gear clutch is released the tray drops by its own weight. Therefore, hold the tray with your hand when releasing the clutch. Also, be careful not to twist the tray cable when installing.
Page 126: Removing The Stapler
Chapter 4 F-4-178 5) Turn the stapler over, disconnect two connectors F-4-176 [9], remove two screws [10], and remove the stapler from the stapler base. 4.4.2.8 Removing the Stapler 0004-4707 1) Pull out the stapler, remove screw [1], and remove the PCB cover [2].
Page 127 Chapter 4 　 F-4-182 F-4-180 5) Release the claw [13] of the stack delivery roller 2) Remove the stack delivery roller front side E ring rear side clutch [12] and remove the clutch [12]. [4], gear [5], parallel pin [6], E ring [7], and bushing 6) Remove the E ring [14] and bushing [15] and [8].
Page 128: Removing The Swing Unit Static Charge Eliminator
Chapter 4 F-4-184 F-4-186 4.4.2.10 Removing the Swing Unit Static Charge Eliminator 0004-4711 4.4.3 Static Charge Eliminator 2 1) Remove the screw [1] securing the static charge eliminator at the center of the swing unit. 4.4.3.1 Removing the Inlet 2) Remove two screws [2] securing the ground of the Static Charge Eliminator 0004-4713 delivery side static charge eliminator.
Page 130 Chapter 5　Maintenance...
Page 132 Contents Contents 5.1 User Maintenance............................... 5-1 5.1.1 User Maintenance (Finisher Unit) ....................... 5-1 5.2 Maintenance and Inspection ..........................5-2 5.2.1 Periodically Replaced Parts......................... 5-2 5.2.1.1 Periodically Replaced Parts (Finisher Unit) ..................5-2 5.2.2 Durables............................... 5-2 5.2.2.1 Durables (Finisher Unit)........................5-2 5.2.3 Periodical Servicing ............................
Page 134: User Maintenance
Chapter 5 5.1 User Maintenance 5.1.1 User Maintenance (Finisher Unit) 0003-4569 T-5-1 Item Timing Staple replacement When prompted (indicator on host machine control panel)
Page 135: Maintenance And Inspection
Chapter 5 　 5.2 Maintenance and Inspection 5.2.1 Periodically Replaced Parts 5.2.1.1 Periodically Replaced Parts (Finisher Unit) 0003-4571 The Finisher unit does not have parts that must be replaced on a periodical basis. 5.2.2 Durables 5.2.2.1 Durables (Finisher Unit) 0003-4573 Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machine’s warranty period.
Page 136: Periodical Servicing
Chapter 5 As of May, 2003 Name Quantit Approx. Remark life Return roller FC5-3457- 1,000,000 Color;White (Rear) sheets Return roller FC5-6873- 1,000,000 Color;Black (Front) sheets 5.2.3 Periodical Servicing 5.2.3.1 Periodical Servicing (Finisher Unit) 0003-4575 Does not have parts that must be serviced on a periodical basis.
Page 137: Adjustment
Chapter 5 　 5.3 Adjustment 5.3.1 Adjustment at Time of Parts Replacement 5.3.1.1 Adjusting the Alignment Position 0003-4577 Perform this adjustment after replacing the finisher controller PCB or when the alignment position must be changed for some reason. 1) Remove the rear cover of the finisher unit. 2) Check that the power of the host machine is off and set SW104 on the finisher controller PCB as follows according to the paper used for adjustment.
Page 138 Chapter 5 A4/front stitch A4/rear stitch A4R/front stitch A4R/rear stitch LTR/front stitch LTR/rear stitch LTRR/front stitch LTRR/rear stitch F-5-2 3) Turn on the host machine power. 4) Press SW103 on the finisher controller PCB. • When SW103 is pressed, the swing guide opens and the alignment plate moves to prescribed position. 5) Place a sheet of paper between the alignment plates, push it against the stopper, and push the rear edge of the paper against the rear alignment plate.
Page 139: Troubleshooting
Chapter 5 　 5.4 Troubleshooting 5.4.1 Error Code 5.4.1.1 E500；Communication error 0003-7585 ■ Finisher controller PCB/Host machine DC controller PCB 1) Does it improve when the host machine power switch is turned OFF/ON? YES : End ■ Wiring 2) Is the wiring between the finisher controller PCB and host machine DC controller PCB normal? NO : Repair the wiring.
Page 140: E530；Front Aligning Plate Motor Error
Chapter 5 NO : Replace the sensor. ■ Wiring 2) Is the wiring between the finisher controller PCB and Gear change motor normal? NO : Repair the wiring. ■ Gear change mechanism 3) Is there any abnormality in the gear change mechanism? YES : Repair the gear change mechanism.
Page 141: E535；Swing Motor Error
Chapter 5 　 2) Is the wiring between the finisher controller PCB and stapler shift motor normal? NO : Repair the wiring. ■ Stapler shift base 3) Is there mechanical trapping in the path of the stapler shift base? YES : Repair the mechanism. ■...
Page 142: E540；Tray 1 Shift Motor Error
Chapter 5 5.4.1.10 E540；Tray 1 shift motor error 0003-4589 ■ Tray 1 shift area sensor PCB 1) Check the tray 1 shift area sensors 1 to 3. Do the sensors operate normally? NO : Replace the tray 1 shift area sensor PCB. ■...
Page 143 Chapter 5 　 ■ Stack ejection motor (M32)/Shutter clutch (CL31)/Finisher controller PCB 4) Does it improve when the stack ejection motor and shutter clutch are replaced? YES : End NO : Replace the finisher controller PCB. 5-10...
Page 144: Outline Of Electrical Components
Chapter 5 5.5 Outline of Electrical Components 5.5.1 Sensors (Finisher Unit) 0003-4603 PI35 PI31 PI49 PI37 PI38 PI42 PI39 PI41 PI33 PI36 PI34 PI45 PI48 PI32 PI46 PI40 PI43 F-5-3 T-5-3 Name Notation Function Photo interrupter PI31 Detects upper cover open/close PI32 Detects front cover open/close PI33...
Page 145 Chapter 5 　 Name Notation Function PI36 Detects aligning plate front HP PI37 Detects aligning plate rear HP PI38 Detects paper in processing tray PI39 Detects rear end assist HP PI40 Detects stapler HP PI41 Detects paper surface PI42 Detects paper on tray 1 PI43 Detects paper on tray 2 PI45...
Page 146: Microswitches (Finisher Unit)
Chapter 5 5.5.2 Microswitches (Finisher Unit) 0003-4604 MS34 MS32 MS33 MS31 F-5-4 T-5-4 Name Notation Function Micro-switch MS31 Detects front cover close MS32 Detects swing guide open MS33 Detects tray 1 MS34 Detects swing guide open 5-13...
Page 147: Solenoids (Finisher Unit)
Chapter 5 　 5.5.3 Solenoids (Finisher Unit) 0003-4605 SL32 SL33 SL31 SL34 F-5-5 T-5-5 Name Notation Function Solenoid SL31 Inlet roller separation solenoid SL32 Buffer roller separation solenoid SL33 1st delivery roller separation solenoid SL34 Buffer rear end holding solenoid 5-14...
Page 148: Motors (Finisher Unit)
Chapter 5 5.5.4 Motors (Finisher Unit) 0003-4606 F-5-6 T-5-6 Name Notation Function Motor Inlet motor Stack ejection motor Aligning plate front motor Aligning plate rear motor Stapler shift motor Swing motor Tray 1 shift motor 5-15...
Page 149: Clutches (Finisher Unit)
Chapter 5 　 Name Notation Function Tray 2 shift motor Rear end assist motor Gear change motor Stapler motor 5.5.5 Clutches (Finisher Unit) 0003-4607 CL32 CL31 F-5-7 T-5-7 Name Notation Function Clutch CL31 Shutter clutch 5-16...
Page 150: Pcbs (Finisher Unit)
Chapter 5 Name Notation Function CL32 Stack ejection lower roller clutch 5.5.6 PCBs (Finisher Unit) 0003-4608 F-5-8 T-5-8 Referen Name Finisher controller PCB Stapler PCB1 Stapler PCB2 Tray1 driver PCB 5-17...
Page 151 Chapter 5 　 Referen Name Tray2 driver PCB Tray1 shift area sensor PCB Tray2 shift area sensor PCB 5-18...
Page 152: Variable Resistors (Vr), Light-Emitting Diodes (Led), And Check Pins By Pcb
Chapter 5 5.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 5.6.1 Overview 0003-4614 Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy.
Page 153: Upgrading
Chapter 5 　 5.7 Upgrading 5.7.1 Upgrading (Finisher Unit) 0003-8837 ■ Overview A flash ROM is used for the IC101 (CPU) of the Finisher unit. To upgrade this IC, the downloader PCB (FY9-2034) is used. The operating instructions for it are given below. ■...
Page 154 Chapter 5 Description Function RS-232C cable A cable to connect the downloader PCB and a PC.Be ［5］ (straight full wiring; 9 sure to connect the cable in a way that its ferrite core pins) comes to the PC side. Cable A (9 pins) A cable to connect the downloader PCB and other ［6］...
Page 155 Chapter 5 　 4) Select [Registering Firmware]. F-5-12 5) Select [Register from New ROM folder]. In response, the data will be registered, and the data inside the NewROM folder will be deleted. F-5-13 b. Connection to the Finisher 1) Turn off the power of the host machine. 2) Remove the rear cover of the Finisher.
Page 156 Chapter 5 3) Insert the cable B to J724 on the Finisher controller PCB. 4) Connect the RS-232C cable to the RS-232C connectors of the circuit board and the PC. 5) Turn on the power of the host machine. The power LED on the circuit board is lit. c.
Page 157 Chapter 5 　 F-5-15 5) Follow the instructions on the screen to prepare for downloading. A press on [OK] will bring up the next screen. F-5-16 6) Select the version of the ROM to download. 5-24...
Page 158 Chapter 5 F-5-17 7) Press [Start] so that the computer and the downloaded PCB will start downloading the program. F-5-18 8) If downloading ended normally, press [OK]. 5-25...
Page 159 Chapter 5 　 F-5-19 9) End the session as instructed on the screen. F-5-20 5. Release of Connection 1) Press the START/STOP key. LOAD LED is turned off. 2) Turn off the power of the host machine. 3) Disconnect the cable B from the Finisher. 5-26...
Page 160 Chapter 5 4) Mount the rear cover to the Finisher. 5) Turn on the power of the host machine. 5-27...
Page 161: Service Tools
Chapter 5 　 5.8 Service Tools 5.8.1 Solvents and Oils 0003-4617 T-5-11 Name Description Composition Remarks Vic Clean Cleaning: Hydrocarbon(fluori • Do not bring near e.g., glass, ne family) fire. plastic, rubber parts, Alcohol • Procure locally. external covers Surface activating •...
Page 162 Chapter 6　Error Code...
Page 164 Contents Contents 6.1 Overview ................................6-1 6.1.1 Overview ..............................6-1 6.2 User Error Code..............................6-2 6.2.1 Stapler is absent............................6-2 6.2.2 Staple is absent ............................6-2 6.2.3 Stapler safety protection function activated ....................6-3 6.2.4 Stack tray overstacking ..........................6-3 6.2.5 Stapler staple jam ............................
Page 166: Overview
Chapter 6 6.1 Overview 6.1.1 Overview 0003-4660 The CPU on the machine’s finisher controller PCB is equipped with a mechanism to check the machine condition as needed; when it detects a fault, the machine communicates the fact to the host machine in the form of a code and a detail code.
Page 167: User Error Code
Chapter 6 　 6.2 User Error Code 6.2.1 Stapler is absent 0003-4662 T-6-1 Error Condition Detection Machine Resetting Descript timing operation Stapler The stapler is not Always The staple motor Set the stapler. is absent set. monitored (M41) and stapler shift motor (M35) operation prohibited.
Page 168: Stapler Safety Protection Function Activated
Chapter 6 6.2.3 Stapler safety protection function activated 0003-4664 T-6-3 Error Condition Detection Machine Resetting Descript timing operation Stapler Stapler safety When starting Stop staple Check stapler safety protection staple operation. motor (M41). mechanism protectio function was and move the activated.
Page 169: Stapler Staple Jam
Chapter 6 　 6.2.5 Stapler staple jam 0003-4666 T-6-5 Error Condition Detection Machine Resetting Descript timing operation Stapler Staple could When Normal Check staple staple not be positioning operation cartridge and positioned staple. can be repeat staple correctly. continued. positioning. However, whether to operate or not...
Page 170: Service Error Code
Chapter 6 6.3 Service Error Code 6.3.1 E500 0003-7593 T-6-6 Code Detail Error Detection timing Description E500 0001 Communication The communication with the host machine error is interrupted. 6.3.2 E505 0003-4671 T-6-7 Code Detail Error Detection timing Description E505 0001 Backup RAM The checksum for the finisher controller PCB has an error when the power is turned...
Page 171: E519
Chapter 6 　 6.3.4 E519 0003-4681 T-6-9 Code Detail Error Detection timing Description E519 0001 Gear change The stapler does not return to the gear motor(M40)/ change home position when the gear Gear change change motor has been drive for 387 homeposition pulses.
Page 172: E531
Chapter 6 6.3.6 E531 0003-4674 T-6-11 Code Detail Error Detection timing Description E531 0001 S t a p l e The stapler does not return to the staple motor(M41)/ home position when the staple motor has Staple home been driven for 0.4 sec. positiondetect 0002 The stapler does not leave the staple home...
Page 173: E537
Chapter 6 　 6.3.9 E537 0003-4673 T-6-14 Code Detail Error Detection timing Description E537 0001 Aligning plate The aligning plate does not return to rear motor aligning plate rear home position sensor (M34)/ when the alignment plate rear motor has Aligning plate been driven for 4 seconds.
Page 174: E542
Chapter 6 6.3.11 E542 0003-6508 T-6-16 Code Detail Error Detection timing Description E542 0001 Tray shift If the tray does not return to home position motor(M38)/ when the tray 2 shift motor is driven for 20 Tray shift seconds. area sensor 0002 If the tray does not move to other area...
Page 176 Nov 27 2003...

Canon Finisher-R1 Service Manual

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Product Specifications/Names of Parts

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Making Pre-Checks/Unpacking and Installation

Static Charge Eliminator 1/Static Charge Eliminator 2

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