GE RX3i PROFINET User Manual

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GE
Automation & Controls
Programmable Control Products
RX3i PROFINET IO-Scanner User Manual
PACSystems*
GFK-2737F
RX3i PROFINET
IO-Scanner
User Manual
GFK-2737F
December 2016

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Summary of Contents for GE RX3i PROFINET

  • Page 1 Automation & Controls Programmable Control Products RX3i PROFINET IO-Scanner User Manual PACSystems* GFK-2737F RX3i PROFINET IO-Scanner User Manual GFK-2737F December 2016...
  • Page 2 Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that GE may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time.
  • Page 3 Online technical support and GlobalCare www.geautomation.com/support Additional information www.geautomation.com Solution Provider solutionprovider.ip@ge.com Technical Support If you have technical problems that cannot be resolved with the information in this manual, please contact us by telephone or email, or on the web at www.geautomation.com...
  • Page 4: Table Of Contents

    Chapter 1 Introduction ..........................1 Revisions in this Manual ......................3 RX3i PROFINET Scanner Specifications ..................4 RX3i PROFINET Scanner Controls and Indicators ..............5 1.3.1 LEDs on the PROFINET Scanner Module ........................6 1.3.2 SD Card Slot ....................................6 1.3.3...
  • Page 5 4.1.2 Configuration Tool ................................36 Adding an IO-Device to a PROFINET LAN ................37 4.2.1 Adding an RX3i PROFINET Scanner to the PROFINET LAN ................37 4.2.2 Configuring an RX3i PROFINET Scanner ........................38 4.2.3 Adding RX3i Modules ................................40 4.2.4...
  • Page 6 Contents After the Configuration is Stored to the PROFINET Controller........... 49 Chapter 5 Operations ..........................51 Power-up ............................52 I/O Scanning ..........................53 5.2.1 PROFINET Scanner Status and Control Data ......................53 5.2.2 Data Coherency ..................................54 5.2.3 Sampling Rate ..................................54 5.2.4 Differences from Main (CPU) Rack ..........................
  • Page 7: Table Of Figures

    Figure 9: Change Submodule List produces list of Eligible SFP Modules _____________________________________ 40 Figure 10: Analog Module with Configurable Parameters ________________________________________________ 42 Figure 11: Analog Module with Multiple Possible Option Settings __________________________________________ 43 PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 8: Chapter 1 Introduction

    Chapter 1 Introduction This chapter provides an overview of the PACSystems RX3i PROFINET Scanner (PNS) module and its operation. The last two pages of this chapter are a glossary that summarizes many terms used in the manual. Chapter 2, LED Operation and Connector Details, provides detailed description of the module’s indicators and ports Chapter 3, Installation, gives instructions for PNS module installation and replacing a PNS module.
  • Page 9 Chapter 1. Introduction The PACSystems RX3i PROFINET Scanner (PNS) module, IC695PNS001, connects a remote universal RX3i I/O rack of Series 90-30 or RX3i modules to a PROFINET I/O Controller. The PROFINET Scanner scans the modules in its rack, retrieving input data and providing output data, and exchanges that data on the PROFINET I/O LAN at the configured production rate.
  • Page 10: Revisions In This Manual

    In Section 4.2.5, Configuring Module Parameters, added Universal Analog Input Module and 2014 Power Sync and Measurement Module and related rules to the table,  In Section 4.2.5.1, RX3i PROFINET Scanner Configuration Validation, added IC695ALG600 to the table. GFK-2737F December 2016...
  • Page 11: Rx3I Profinet Scanner Specifications

    Proficy Machine Edition 8.0 or later) is required to display the configuration parameters of most IC695xxx I/O modules. For product standards, general operating specifications, and installation requirements, refer to the PACSystems RX3i System Manual, GFK-2314 PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 12: Rx3I Profinet Scanner Controls And Indicators

    Chapter 1. Introduction RX3i PROFINET Scanner Controls and Indicators Figure 1: Front View IC695PNS001 GFK-2737F December 2016...
  • Page 13: Leds On The Profinet Scanner Module

    RX3i PNS (Figure 2). For other options, refer to Chapter 4, the section Adding and Configuring an Ethernet Port. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 14: Profinet Communications

    LAN2 must be configured as a PROFINET Controller. Since the IC695CPE400 is a Rackless CPU, it cannot host any IC695PNC001 modules. Each of the RX3i PROFINET Controllers mentioned above is capable of controlling a PROFINET I/O Network containing PROFINET Scanners supplied by GE or by third-party vendors. Many vendors also supply I/O devices that connect directly to the PROFINET network.
  • Page 15: Operations Of The Profinet Scanner

    Other third-party IO-Devices may also be present on the PROFINET network. A PNS will normally be present on a PROFINET network controlled by an RX3i PROFINET Controller (PNC). However, it is possible to use a PNS in conjunction with any qualified PROFINET I/O Controller.
  • Page 16: Profinet Redundant Media

    Chapter 1. Introduction PROFINET Redundant Media For a full discussion of PROFINET Redundant Media and interactions with the controlling RX3i CPU, refer to Chapter 6 of the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. The following topics are covered: ...
  • Page 17: System Limits

    Note that not every combination of options is supported in every system. If the configuration uses all slots in every device with a large device count, the memory of the I/O Controller system will be a limiting resource. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 18: Supported Modules, Power Supplies And Backplanes

    Chapter 1. Introduction Supported Modules, Power Supplies and Backplanes For an updated list of modules, power supplies and backplanes that can be used with an RX3i PROFINET Scanner, refer to the most recent version of the PACSystems RX3i PROFINET Scanner Important Product Information, GFK-2738.
  • Page 19 32-Circuit Output 24 Vdc 0.75A Positive with ESCP, Diagnostics Off 32 out IC693MDL754 32-Circuit Output 24 Vdc 0.75A Positive with ESCP, Diagnostics On 32 in/out The PNS001 currently does not support Fault Reporting from this module. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 20 Chapter 1. Introduction Catalog Number Module Description Distinguishing Classes IC693MDL758 32-Circuit Output 12/24 Vdc 0.5A Positive with ESCP 32 out IC693MDL760 Solenoid Valve Output Module 16 out IC693MDL916 16-Circuit Output 4A Relay 16 out IC693MDL930 8-Circuit Output 4A Relay Isolated 8 out IC693MDL931 8-Circuit Output Relay Form BC Isolated...
  • Page 21 PNS001 currently does not support Fault Reporting or Interrupts from this module. PNS001 firmware version 2.30 supports the HART Pass Through capabilities of this module. HART-compatible PNC001 and CPU versions are also required. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 22 Chapter 1. Introduction Catalog Number Module Description Distinguishing Classes High-Speed Counter Modules IC695HSC308 High-Speed Counter Module - 8 Counters None Specialty Modules IC694PSM001 Power Sync and Measurement Module none Power Supply Modules IC695PSA040 Universal 120/240 Vac, 125Vdc 40W Power Supply none IC695PSA140 Multifunctional 120/240 Vac, 125Vdc 40W Power Supply...
  • Page 23: Glossary

    In Ethernet, the transmission of a network message to all hosts on the network. CPU Node In a PACSystems RX3i PROFINET network, a CPU Node is a node in which a PACSystems RX3i CPU is connected to the PROFINET network.
  • Page 24 Reduction Ratio is 4 and the Send Clock is 1ms, the Update Period is 4ms. Remote Node For an RX3i PROFINET network, a Remote Node is any PROFINET IO-Device, such as a rack of I/O modules with a Remote Scanner or a third party PROFINET IO-Device.
  • Page 25: Documentation

    VersaMax PROFINET Scanner Manual GFK-2721 In addition to these manuals, datasheets and product update documents describe individual modules and product revisions. The most recent PACSystems documentation is available on the GE Automation and Controls support website www.geautomation.com. PACSystems* RX3i PROFINET IO-Scanner User Manual...
  • Page 26: Chapter 2 Led Operation And Connector Details

    Chapter 2 LED Operation and Connector Details This chapter describes:  LEDs  Ethernet Network Ports  SD Card Slot  USB Port GFK-2737F December 2016...
  • Page 27: Normal Operation Of Individual Leds

    The CONN LED indicates the status of PROFINET connections. LED Status Green On At least one PROFINET connection (AR) exists with an I/O Controller Amber Blinking No Device Name configured. No PROFINET connection (AR) exists. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 28: Port Leds

    Chapter 2. LED Operation and Connector Details Port LEDs 2.1.5 The PROFINET I/O Scanner has four Port LEDs, PORT1, PORT2, PORT3, and PORT4 that indicate link speed, link connection and link activity corresponding to the four possible external Ethernet ports. LED Status Blue On Link connected, 1000 Mbps...
  • Page 29 STATUS and LAN LEDs blink Green for 0.5 seconds and then off for 0.5 seconds in unison. At the completion of the internal update process, the PNS restarts and should power up normally. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 30: Figure 3: Ic695Pns001 Leds

    Chapter 2. LED Operation and Connector Details Power-up LED Patterns 2.1.8.6 At power-up, the LEDs show the patterns described below. The LEDs also blink diagnostic patterns for certain operating errors and for module identification. See the section on Special LED Blink Patterns above for a description of the special blink patterns.
  • Page 31: Ethernet Network Ports

    Port disable settings are non-volatile. If an SFP port is configured as the only enabled port and that SFP is removed, the RX3i Scanner will not be accessible until an SFP is returned to that port. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 32: Sd Card Slot

    Chapter 2. LED Operation and Connector Details SD Card Slot The SD Card Slot, located on the front of the PROFINET Scanner, can be used to transfer the Device Name from a different PROFINET Scanner without the need for a configuration tool such as PME to commission the new hardware.
  • Page 33: Usb Port

    Male to USB Type A Male, not included). The port must be set up before using it, as described in Section 3.7, Installing the USB Port Driver. Note: The USB port is for firmware upgrades only. It is not intended as a permanent connection. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 34: Chapter 3 Installation

    Chapter 3 Installation This chapter provides instructions for installing PACSystems RX3i PROFINET Controller modules.  Pre-Installation check  Power Requirements  Hot insertion and removal  Removing the backplane knockout  Module installation and removal  Port connections  Installing SFP devices ...
  • Page 35: Pre-Installation Check

    As the consignee, it is your responsibility to register a claim with the carrier for damage incurred during shipment. However, GE Automation and Controls will fully cooperate with you, should such action be necessary.
  • Page 36: Installation In Hazardous Areas

    Chapter 3. Installation Installation in Hazardous Areas EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C & D, DIV. 2 HAZARDOUS LOCATIONS IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS LOCATIONS ONLY. Warning EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.
  • Page 37: Module Installation

    The installation slot must match the slot selected for the module in the Proficy Machine Edition (PME) hardware configuration. Figure 5: RX3i Backplane showing Removable Plastic Knockout PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 38: Module Installation

    Chapter 3. Installation Module Installation 3.3.4  RX3i rack power must be turned off. The PNS does not support insertion/removal while power is applied to the rack.  Holding the module firmly, align the module with the correct slot and connector. ...
  • Page 39: Replacing A Profinet Scanner

    7) Using the utility PROFINET DCP click on the Refresh Device List command button. 8) Highlight the row representing the newly installed PNS. 9) Click on the Edit Device command button and type in the Device Name. 10) Click on the Set Device Name command button. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 40: Sfp Modules For Ethernet Ports

    Chapter 3. Installation SFP Modules for Ethernet Ports Refer to Chapter 2 of the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. External Switch VLAN Priority Settings Refer to Chapter 4 of the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. Installing the USB Port Driver The USB port is only used for firmware updates.
  • Page 42: Chapter 4 Configuration

    Chapter 4 Configuration This chapter explains how to configure a PROFINET IO-Device consisting of an RX3i PROFINET Scanner and the I/O modules located in its rack into a PACSystems RX3i system controlled by an RX3i CPU. Additional information about RX3i configuration is available in other PACSystems documentation (refer to Section 1.9, PACSystems Manuals) and in the Logic Developer online help.
  • Page 43: Configuration Overview

     Configure the parameters of the modules.  When the configuration is ready, use a DCP tool to assign a Device Name to the RX3i PROFINET Scanner so the PROFINET IO-Controller can connect to it and deliver the configuration. ...
  • Page 44: Adding An Io-Device To A Profinet Lan

    VersaMax Scanner IC200PNS001 or IC200PNS002 as its head-end. For product details, refer to the VersaMax PROFINET Scanner Manual, GFK-2721. Adding an RX3i PROFINET Scanner to the PROFINET LAN 4.2.1 Begin this process by importing the GSDML file corresponding to the PNS001 module and its associated RX3i I/O Rack.
  • Page 45: Configuring An Rx3I Profinet Scanner

    PROFINET-I/O LAN, and the loading of the PNC. Refer to the section on PNC Loading in the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. It is possible to have better performance at 2 ms, 4 ms or greater periods than at 1 ms depending on the overall system requirements, design, and loading.
  • Page 46: Figure 8: Select System Redundancy Parameters In Pme

    Chapter 4. Configuration System Redundancy Parameters 4.2.2.2 The Redundancy tab selects whether or not the PNS is to be redundantly controlled. Figure 8: Select System Redundancy Parameters in PME When the PNS supports PROFINET System Redundancy and is configured in an HSB CPU Redundancy system, the Programmer defaults the Redundancy Mode parameter to HSB CPU Redundancy.
  • Page 47: Adding Rx3I Modules

    4.2.3 For a list of modules, power supplies and backplanes that can be used with an RX3i PROFINET Scanner I/O Device, refer to Section 1.7. Select the slot in the rack into which a particular module will be placed, then select the catalog number for that module from the drop-down list provided.
  • Page 48 Chapter 4. Configuration Automatic enables auto-negotiation for the widest range of options supported by the port. Designated speed options limit the auto-negotiation to that one setting such as limiting a 1 Gbps connection to 100 Mbps. The Disabled setting powers down the port so that it does not establish any link. All ports, including empty, unconfigured SFP cages, are set to Automatic by default.
  • Page 49: Figure 10: Analog Module With Configurable Parameters

    Submodule List. This opens a dialog box that presents a list of submodule options. For example, an analog module which employs jumpers to determine its functional voltage or current range would require an equivalent submodule-level setting to be selected in PME. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 50: Figure 11: Analog Module With Multiple Possible Option Settings

    Chapter 4. Configuration Configuring Modules with Multiple Modes of Operation 4.2.3.4 Some PACSystems RX3i modules have multiple modes of operation that change the appropriate limits for their configuration parameters. For example, an IC695ALG616 analog input module supports a different set of A/D Scaling Units when in 4 to 20 mA operation than when it is in -10 Vdc to +10 Vdc operation. These different configuration options are implemented as groups of controls which are activated by a choice made outside of the group and marked with +/- expander controls.
  • Page 51: Support For Analog Modules With Hart Features

    Using this COMMREQ, information from a HART device connected to an RX3i Analog Module located in a rack controlled by an RX3i PROFINET Scanner may be read into the user application. Refer to the PACSystems RX3i System Manual, GFK-2314M or later, for details concerning this COMMREQ.
  • Page 52 Chapter 4. Configuration Catalog # Module Description Datasheet IC693ALG222 Analog Voltage Input Module – 16-Channel GFK-2654 IC693ALG223 Analog Current Input Module – 16-Channel GFK-2655 IC693ALG392 Analog Current/Voltage Output Module – 8-Channel GFK-2557 IC693ALG442 Analog Module, 4 Inputs / 2 Outputs Current/Voltage GFK-2687 IC694ALG222 Analog Voltage Input Module –...
  • Page 53 RX3i PROFINET Scanner Configuration Validation 4.2.5.1 Certain elements of configuration data are validated by the RX3i PROFINET Scanner upon receipt. The following table indicates the configuration validations performed by the PNS on behalf of the indicated I/O modules. If the scanner detects an invalid configuration for a given module, the module transitions to module default operation.
  • Page 54 Chapter 4. Configuration Catalog # Rules IC695ALG708 The High Scale Value Engineering Units cannot be equal to the Low Scale Value Engineering Units. IC695ALG728 The High Scale Value A/D Units must be greater than the Low Scale Value A/D Units. The High Alarm must be greater than the Low Alarm.
  • Page 55: Assigning Device Names

    If an SD Card is present on a PNS when a DCP Reset to Factory command is issued from the DCP Tool, the Device Name on the SD Card will be erased. The DCP Reset to Factory command is a method to remove a Device Name from an SD Card. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 56: After The Configuration Is Stored To The Profinet Controller

    Chapter 4. Configuration After the Configuration is Stored to the PROFINET Controller For complete instructions, refer to the documentation for the I/O Controller and the PROFINET I/O configuration tool. After successfully processing and applying its configuration data, the PROFINET Controller transfers the configuration for remote IO-Devices over the PROFINET network.
  • Page 58: Chapter 5 Operations

    Chapter 5 Operations This chapter describes:  Power-up  I/O Scanning  Hot Swap of I/O Modules  Firmware Updates GFK-2737F December 2016...
  • Page 59: Power-Up

    Refer to Section 6.3, Fatal Error Handling for more details. Non-volatile settings such as the PROFINET Device Name, Ethernet network configuration, and Ethernet Port disable settings are activated before a PROFINET connection is allowed. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 60: I/O Scanning

    Chapter 5. Operations I/O Scanning PROFINET Scanner Status and Control Data 5.2.1 The RX3i PNS001 provides 32 bits of input status data and receives 32 bits of output control data. The application program in the control system in which the PROFINET Controller is resident should contain code that will monitor the input status bits from the PNS module.
  • Page 61: Data Coherency

    Do I/O and Suspend I/O operations are limited to updating or suspending the data between the CPU and PNC. The PROFINET I/O scan is not altered (that is, DO_IO data is not exchanged with the PNS any faster than the PROFINET update rate allows). PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 62: Output Control

    For a full discussion of PROFINET Redundancy and interactions with the controlling RX3i CPU, refer to Chapter 6 of the PACSystems RX3i PROFINET Controller User Manual, GFK-2571. GFK-2737F...
  • Page 63: Hot Swap Of I/O Modules

    PACSystems RX3i System Manual, GFK-2314. Note: The PNS module should not be installed or removed while power is applied to the system. System power must be removed before installing or removing the module. PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 64: Chapter 6 Diagnostics

    Chapter 6. Diagnostics Chapter 6 Diagnostics This chapter describes: • Configuration Faults • Version Information • Fatal Error Handling • Connection Troubleshooting GFK-2737F December 2016...
  • Page 65: Configuration Faults

    Many modules blink their OK LED in the event they reject the configuration. Refer to Section 4.2.5.1, RX3i PROFINET Scanner Configuration Validation which specifies the rules different modules use to validate their configuration.
  • Page 66: Version Information

    Chapter 6. Diagnostics Version Information The RX3i PROFINET Scanner supports the standard PROFINET Identification and Maintenance (I&M) functions. I&M0 Revision information is returned for the PNS slot with the information for the PROFINET Scanner. Please consult the documentation for your IO-Controller and configuration tool for how to access I&M data.
  • Page 67: Fatal Error Handling

    LED Fatal Error blink code Note the blink code and initializations failures that are considered contact Customer Service fatal Catastrophic error during operation LED Fatal Error blink code Note the blink code and contact Customer Service PACSystems* RX3i PROFINET IO-Scanner User Manual GFK-2737F...
  • Page 68: Connection Troubleshooting

    Chapter 6. Diagnostics Connection Troubleshooting A PROFINET IO-Device can be challenging to troubleshoot if a connection to the PROFINET IO-Controller will not establish. Below are some suggestions of possible things to consider: • Verify the network cabling. Scan the network using both the DCP and Explore PROFINET Networks tools in Proficy Machine Edition.
  • Page 70: Appendix A Profinet Specifications

    PROFINET Specifications Appendix A Release 2.00 of the RX3i PROFINET I/O Scanner supports PROFINET v2.3 Class A I/O Device with the clarifications listed below. For version-specific updates, refer to the Important Product Information document provided with your module A-1 PROFINET Protocol Support...
  • Page 71: A-3 Limitations

    Only one Input-CR and one Output-CR are supported per AR. 1. Remote Get HART Device Information COMMREQ operation is described in the PACSystems RX3i System Manual, GFK-2314M. A UDFB that automates the COMMREQ control logic is available for download from the GE support website. (Article ID: 000017816) https://ge-ip.force.com/communities/en_US/Download/Remote-Get-...
  • Page 73 GE Automation & Controls Additional Resources Information Centers For more information, please Headquarters: visit GE’s Automation & 1-800-433-2682 or 1-434-978-5100 Controls web site: Global regional phone numbers www.geautomation.com are available on our web site www.geautomation.com Copyright ©2013-2016 General Electric GFK-2737F Company.

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