Body Component Removal; Seat / Side Panel; Front Cab; Tank Cover - Polaris Outlaw 500 Service Manual

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BODY COMPONENT REMOVAL

Seat / Side Panel

1.
Remove the seat by lifting up on the releasing latch and
slide the seat towards the rear of the ATV.
2.
Remove the 2 torx head screws from the side panel.
3.
Carefully unhook the locking tabs at the rear portion of the
side panel and then slide the panel towards the rear of the
ATV to completely disengage the side panel locking tabs
4.
Reverse the removal steps to reinstall the side panel.

Front Cab

1.
Remove the 4 torx head screws and the 2 (6mm) bolts
holding the rear portion of the front cab.
BODY / STEERING / SUSPENSION
2.
Remove the 2 torx head screws holding the lower front
portion of the front cab.
3.
Disconnect the 16 pin connector to completely remove the
front cab assembly.
4.
Reverse the removal steps to reinstall the front cab.

Tank Cover

1.
Remove the 4 (6mm) bolts (A) retaining the fuel tank
cover.
5
A
A
5.5

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This manual is also suitable for:

Outlaw 500 2006Outlaw 500 2007

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