Philips AZ7381 Service Manual
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Portable compact disc player

TABLE OF CONTENTS

Technical specification ......................................................1-1
Connections and controls ..................................................1-2
Feature overview ...............................................................1-3
Accessories .......................................................................1-3
Safety warnings .................................................................1-4
Repair positions ............................................................2-1
Service tools..................................................................2-1
Training material ...........................................................2-1
ESD protection equipment ............................................2-1
Handling chip components............................................2-2
Service test program .................................................3-1...3-2
Blockdiagram .....................................................................3-3
Start-up procedure.............................................................3-4
Pinning of ICs ............................................................3-5...3-9
©
Copyright 1997 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by PW 9802 Service Audio
Printed in The Netherlands
Subject to modification
Circuit diagrams
Supply/Servodriver part.................................................4-1
Signal processing part...................................................4-2
Membrane assembly 4822 360 10363..........................4-3
Control part ...................................................................4-4
Audio part ......................................................................4-5
Printed circuit board layout stage.3
Copperside view............................................................4-6
Componentside view .....................................................4-7
Printed circuit board layout stage.5
Copperside view............................................................4-8
Componentside view .....................................................4-9
Exploded view ...........................................................5-1...5-2
Mechanical partslist ...........................................................6-1
Electrical partslist ......................................................6-1...6-4
AZ7381
AZ7382
AZ7383
AZ7481
AZ7482
AZ7483
all versions
MABEL PLATFORM 3A/4A
CLASS 1
LASER PRODUCT
© 4822 725 26016
CS 46 455

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Summary of Contents for Philips AZ7381

  • Page 1: Table Of Contents

    LASER PRODUCT © Copyright 1997 Philips Consumer Electronics B.V. Eindhoven, The Netherlands All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
  • Page 2: Technical Specification

    TECHNICAL SPECIFICATION General Shock resistance (ESA off) : ≥2.5g Dimensions (WxHxD) : 128x27.1x136.5mm +X/-X direction : ≥2.5g Weight without batteries : 225g +Y/-Y direction : ≥2.0g +Z/-Z direction Power supply modes Shock resistance by use of car base (ESA off) DC-in socket : 4.5-5.5V : ≥6g...
  • Page 3: Connections And Controls

    CONNECTIONS AND CONTROLS DISPLAY NEXT PREVIOUS PROGRAM STOP PLAY / PAUSE MODE EARPHONE JACK VOLUME OPEN HOLD / RESUME 4.5 V DC TYPEPLATE DISPLAY....shows the different playing modes, tracks and times § ......skips and searches forward ∞ ......skips and searches backward VOLUME....adjusts the volume level at the headphone socket RESUME/HOLD ..activates the RESUME function and/or HOLD function (locking all buttons) MODE 0 0 ....selects the different playing modes: SHUFFLE™SHUFFLE REPEAT ALL™REPEAT™REPEAT...
  • Page 4 – – – – – – 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 / 0 0 – 0 – 0 – 0 – 0 – 0 – – – – – –...
  • Page 5: Safety Warnings

    SAFETY WARNINGS © ñ WARNING WAARSCHUWING All ICs and many other semiconductors are susceptible to Alle IC´s en vele andere halfgeleiders zijn gevoelig voor electrostatic discharges (ESD). Careless handling during electrostatische ontladingen (ESD). repair can reduce life drastically. Onzorgvuldig behandelen tijdens reparatie kan de levensduur When repairing, make sure that you are connected with the drastisch doen vermindern.
  • Page 6: Service Hints

    SERVICE HINTS REPAIR POSITION COPPERSIDE REPAIR POSITION COMPONENTSIDE To get access to the copperside of the To get access to the componentside of the printed circuit board proceed as follows: printed circuit board proceed as follows: 1. Remove the bottom screws (6x) 1.
  • Page 7: Handling Chip Components

    HANDLING CHIP COMPONENTS CS 46 461...
  • Page 8: Service Test Program

    SERVICE TEST PROGRAM • To move slide outside hold the “NEXT” button depressed. • To move slide inside hold the “PREV” button depressed. • To accelerate the discmotor clockwise hold the “MODE” button 1. PRELIMINARY SETUP depressed. • To enter the service test program hold the keys “MODE” and •...
  • Page 9 FLOW CHART To enter service test program hold “MODE” & “STOP”-button PRELIMINARY depressed, while turning POWER ON. Door switch is ignored → CD-door can be opened. SETUP “STOP”-button pressed in any step returns to main menu. Display shows software-version “PLAY” (e.g.
  • Page 10: Blockdiagram

    BLOCKDIAGRAM DISPLAY ILLUMINATION P TMP87CK20F LCD DRIVER +µP RESET CLOCK GEN. 16bit TIMER & TIMING COUNTER 4MHz RESET (FROM DC/DC CONV.) DISC KEYBOARD I/O PORTS RCI, RCO, RCD DIGITAL OUT TURNTABLE LASER DOBM RC-CIRCUIT POWER DOWN (FROM CD7) MOTOR (FROM/TO RC-SOCKET) CONVERTER DCTBD DRAM...
  • Page 11: Start-Up Procedure

    START-UP PROCEDURE Start-up procedure for ext.DC supply, POWER OFF no accu inserted, hold-switch in off pos., (stand-by) ESA/ESP off, resume-mode off, CD-door closed. µP sends command to CD7: PLAY “switch laser on” pressed ? µP sends commands to CD7: “slide servo off” µP switches “focus servo on”...
  • Page 12 PINNING OF INTEGRATED CIRCUITS TDA1300T – HF-PREAMPLIFIER AND LASER SUPPLY CIRCUIT (part of CD-drive VAM2103) Name Direction Description ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– HF-preamp → CD7 output of current amplifier 4 HF-preamp → CD7 output of current amplifier 6 HF-preamp → CD7 output of current amplifier 3 HF-preamp →...
  • Page 13 SAA7374 – DECODER AND DIGITAL SERVO IC CD7 (low voltage version) Name Direction Description ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– VSSA1 supply (analog) of CD7 VDDA1 supply (analog) of CD7 HF-preamp → CD7 unipolar current input (central diode signal input) HF-preamp → CD7 unipolar current input (central diode signal input) HF-preamp →...
  • Page 14 SM5902AF – COMPRESSION-TYPE ANTI-SHOCK MEMORY CONTROLLER NPC Name Direction Description ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– supply voltage NPC ↔ µP interface extension I/O line 1 NPC ↔ µP interface extension I/O line 2 NPC ↔ µP interface extension I/O line 3 NPC ↔ µP interface extension I/O line 4 NPC ↔...
  • Page 15 MPC17A50VM – 4-CHANNEL H-BRIDGE SERVODRIVER Name Direction Description ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– CGND ground (control part) power supply input (control part) CD7 → servo driver ERR2 error level input (slide error signal) → servo driver filter capacitor connection in ABS amp circuit section →...
  • Page 16 MPC1825A – DC/DC CONVERTER AND BATTERY CHARGER Name Direction Description ––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– DCIN DC power supply input → DC/DC converter detection input of charge current (battery charger block) → DC/DC converter connection of error amplifier feedback resistor (battery charger block) → DC/DC converter INM2 inverting input of error amplifier (battery charger block) DC/DC converter →...
  • Page 17: Supply/Servodriver Part

    1250 B 2 7956 K13 1280A F10 T250 C 1 1950 I20 T251 C 2 1951 L21 T252 A 3 SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART SUPPLY/SERVODRIVER PART...
  • Page 18: Signal Processing Part

    1800 H 1 2800X I 4 2802P I 6 2806 L 5 SIGNAL PROCESSING PART SIGNAL PROCESSING PART SIGNAL PROCESSING PART SIGNAL PROCESSING PART SIGNAL PROCESSING PART SIGNAL PROCESSING PART SIGNAL PROCESSING PART SIGNAL PROCESSING PART SIGNAL PROCESSING PART SIGNAL PROCESSING PART 2807 L 5 2808 L 4 2809 M 5...
  • Page 19: Membrane Assembly 4822 360 10363

    MEMBRANE ASSEMBLY 4822 360 10363 1001 1002 1003 SHUFFLE REPEATALL PROG SCAN RESUME 1006 1005 1004 1007 1008 KIN1 KIN2 KIN3 TO/FROM CONTROL PART / 1401 CS 46 473...
  • Page 20: Control Part

    1251B C 6 1401 A 7 CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART CONTROL PART 1402F I 5 1418 A 2 1430 A 5 COM 0..3...
  • Page 21: Audio Part

    1350 H14 7300 D 3 1830E A13 7350 E 9 2300E F 2 7351 E13 AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART AUDIO PART...
  • Page 22: Copperside View

    COPPERSIDE VIEW – layout stage .3 1401 A 2 2823X C 2 3320 D 3 3831 C 2 7381E A 4 2245 B 3 2824 C 2 3321 C 3 3832 C 2 7382E A 4 2249 A 3 2825 C 2 3322 C 3 3833 C 2 7383E A 4...
  • Page 23: Componentside View

    COMPONENTSIDE VIEW – layout stage .3 1250 A 3 3270 B 4 1251B A 3 3300 E 3 1830E 1250 1280A B 4 3306 D 3 1251B 1350 E 4 3307 D 3 1402F E 3 3349 E 3 1418 E 2 3350 E 3 1430 A 4 3355 E 3...
  • Page 24: Copperside View

    COPPERSIDE VIEW – layout stage .5 1401 A 2 2822 C 2 3318 D 3 3827 C 1 7352 E 3 2245 B 3 2823X C 2 3319 D 3 3828 C 1 7353 E 1 2249 A 3 2824 C 2 3320 D 3 3829 C 2 7354 C 3...
  • Page 25: Componentside View

    COMPONENTSIDE VIEW – layout stage .5 1250 A 3 3270 B 4 1830E 1250 1251B A 3 3300 E 3 1251B 1280A B 4 3306 D 3 1350 E 4 3307 D 3 1402F E 3 3349 E 2 1418 E 2 3350 E 3 2251 1430 A 4...
  • Page 26 EXPLODED VIEW CD-DOOR (2x) (6x Plastite 1,4x2,5) EV CD door Mabel xA, 191297 CS 46 480...
  • Page 27: Exploded View

    EXPLODED VIEW open CD - drive VAM2103 (3x) (2x) Door switch Volume (6x Plastite Torx 1,7x9) (2x) EV body Mabel xx, 181297 CS 46 481...
  • Page 28: Mechanical Partslist

    MECHANICAL PARTSLIST ELECTRICAL PARTSLIST 401 4822 410 11567 BUTTON-SET-ESA-2-LAC-PRINTED MISCELLANEOUS 402 4822 360 10363 MEMBRANE-LCD-2 ASSY ––––––––––––––––––––––––––––––––––––––––––––––––––––– 403 4822 443 10893 SERV.ASSY CD-DOOR (2) PH 1250 4822 265 10626 SOCKET, EXT. SUPPLY AZ738x only 403 4822 443 10894 SERV.ASSY CD DOOR (2) MVX 1280 4822 276 13695 SWITCH, BATT.
  • Page 29 CAPACITORS CAPACITORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 2357 © 4822 126 14242 33nF 2960 © 4822 124 11519 100µF only for stage .3 2358 © 4822 126 14305 100nF 2961 © 4822 126 14245 470pF 2360 © 5322 124 10798 1µF 2962 © 4822 126 14245 470pF 2362 ©...
  • Page 30 RESISTORS RESISTORS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 3299 © 4822 117 12913 1kΩ 5% 0,0625W 3434 © 4822 117 12892 470kΩ 5% 0,0625W 3300 © 4822 101 11866 2x10kΩ POTMETER 3809 © 4822 117 12908 2,2kΩ 5% 0,0625W 3302 © 4822 117 12896 47kΩ...
  • Page 31 RESISTORS INTEGRATED CIRCUITS ––––––––––––––––––––––––––––––––––––––––––––––––––––– ––––––––––––––––––––––––––––––––––––––––––––––––––––– 3956 © 4822 117 12893 10kΩ 5% 0,0625W 7255 © 4822 209 16081 MPC1825AVM DC/DC-CONVERTER 3957 © 4822 117 12896 47kΩ 5% 0,0625W 7256 © 4822 209 71448 NJM2903M 3958 © 4822 051 30008 CHIP JUMPER 0603 7300 ©...

This manual is also suitable for:

Az7382Az7482Az7483Az7481Az 7383

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