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Baileigh SD-255 Operator's Manual

Drum sander
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OPERATOR'S
MANUAL
DRUM SANDER
MODEL: SD-255
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurence.
Rev. 8/2012
© 2012 Baileigh Industrial, Inc.

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Summary of Contents for Baileigh SD-255

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................6 EMERGENCY STOP AND SAFETY DEVICE ..............9 SPECIFICATIONS ......................10 MACHINE LEGEND ...................... 11 OVERALL DIMENSIONS ....................12 TRANSPORTING AND LIFTING ..................

  • Page 3: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 4 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 5: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 6: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 7 PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. DUST HAZARD Wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term respiratory damage. Be aware of the dust hazards associated with all types of materials. DUST PARTICLES AND IGNITION SOURCES DO NOT operate the drum sander in areas where explosion risks are high.

  • Page 8: Safety Precautions

    PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises. HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off.
  • Page 9 SAFETY PRECAUTIONS (cont.) 5. Feeding Stock. DO NOT stand in the direct path of a piece part at the in-feed end when feeding the stock. NEVER sand more than one piece part at a time or jam the piece part into the sander.
  • Page 10 SAFETY PRECAUTIONS (cont.) 21. Belt Adjustment. NEVER attempt a belt tracking adjustment while the drum sander is running. 22. DO NOT touch live electrical components or parts. 23. Be Sure all equipment is properly installed and grounded according to national, state, and local codes.

  • Page 11: Emergency Stop And Safety Device

    EMERGENCY STOP AND SAFETY DEVICE Series Enclosed Compact Switch Stopper Series Safety Limit Switch...

  • Page 12: Specifications

    SPECIFICATIONS MODEL SD-255 Max. sanding width 25" (635mm) Max. thickness of piece part 5" (127mm) Min. thickness of piece part 1/4" (6.35mm) Sanding drum speed 1600RPM Conveyor belt speed 6 ~ 24 FPM Sanding drum motor 3 HP (2.23kw) Feed drive motor 1/6 HP (DC) (0.124kw)

  • Page 13: Machine Legend

    MACHINE LEGEND...

  • Page 14: Overall Dimensions

    OVERALL DIMENSIONS Model 45” (1143mm) 28” (711mm) 52” (1320mm) SD-255...

  • Page 15: Transporting And Lifting

    TRANSPORTING AND LIFTING CAUTION: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Choose a location that will keep the machine free from vibration and dust from other machinery.

  • Page 16: Unpacking And Assembly

    UNPACKING AND ASSEMBLY 1. Remove the sander and all parts from the container, and check to ensure that all parts are present as indicated. If any parts are damaged or missing, contact your distributor immediately. 2. Move the sander to the worksite with a forklift or lifting hook. Make sure that the equipment used for transportation of the sander is of adequate capacity.

  • Page 17: Cleaning

    Many cleaning solvents are toxic if inhaled. Electrical WARNING: Baileigh Industrial is not responsible for any damage caused by wiring up to an alternative 3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial prior to energizing the machine.

  • Page 18: Electrical Connections

    ELECTRICAL CONNECTIONS This Sander is rated for voltage and amperage appropriate to the area where it is sold. Confirm that the electrical specifications match your setup before use. Proper grounding is essential. Failure to properly ground the machine may result in electrical shock and injury to the operator or other personnel.

  • Page 19: Mounting And Replacing Sanding Belt

    MOUNTING AND REPLACING SANDING BELT Removing the Sanding Belt Lift the upper guard and tilt it to the rear, in order to access the sanding drum. The sanding belt is fixed at either end of the drum by spring loaded clamps. To remove the sanding belt, push the right clamp forward and pull the tab of the sanding belt out of the right drum slot.

  • Page 20: Adjusting The Conveyor Belt Tracking And Tension

    ADJUSTING THE CONVEYOR BELT TRACKING AND TENSION If the conveyor belt runs to the right or left during operation, or the conveyor belt tension is too loose or too tight, adjust it by turning the adjustment nuts on either side of the conveyor table. The conveyor belt should run at the center of the conveyor table, and should be tensioned so that there is good traction during stock feeding.

  • Page 21: Replacing The Conveyor Belt

    REPLACING THE CONVEYOR BELT If the conveyor belt becomes too worn, the workpiece will not be fed effectively. To replace the conveyor belt, remove the guards at both ends of the sander, and remove the four fix screws at the bottom of the feed table assembly. The feed table can then be removed so that the feed belt can be replaced.

  • Page 22: Lubrication And Maintenance

    A. Control box B. ON button C. Off button D. Conveyor belt key switch E. Conveyor belt adjustment knob H. Depth gauge LUBRICATION AND MAINTENANCE WARNING: Make sure the machine is disconnected from the power source before performing any Maintenance, Lubrication, or Troubleshooting. 1.

  • Page 23: Troubleshooting

    TROUBLESHOOTING FAULT REMEDY Sanding belt grit too fine. Sanding belt clogs too quickly Too much material being removed in one pass. Dirty piece part suction. Insufficient dust suction. Piece part contains too much moisture. Rounding occurs at edges or workpiece. Too much material being removed in one pass.

  • Page 24: Electrical Drawing

    ELECTRICAL DRAWING...

  • Page 25: Parts Diagram 1

    PARTS DIAGRAM 1...

  • Page 26: Parts Diagram 2

    PARTS DIAGRAM 2...

  • Page 27: Parts Diagram 3

    PARTS DIAGRAM 3...

  • Page 28: Parts Diagram 4

    PARTS DIAGRAM 4...

  • Page 29: Parts Diagram 5

    PARTS DIAGRAM 5...
  • Page 30 NOTES...
  • Page 31 NOTES...
  • Page 32 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGHINDUSTRIAL BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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