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CHASSIS
△ - marked portion shall be checked for torque tightening after break-in or before each race.
Part to be tightened
Upper bracket and outer tube
△
Lower bracket and outer tube
△
Upper bracket and steering stem
△
Handlebar holder (upper)
△
Handlebar holder (lower)
△
Steering ring nut
△
Front fork and cap bolt
Front fork and base valve
Cap bolt and damper rod (front fork)
Bleed screw (front fork) and cap bolt
Front fork and protector
△
Front fork protector and brake hose holder
△
Throttle cable cap
Clutch lever holder mounting
Clutch lever mounting
Hot starter lever holder mounting
Hot starter lever mounting
Front brake master cylinder and bracket
△
Front brake master cylinder cap
Brake lever mounting (bolt)
Brake lever mounting (nut)
Brake lever position locknut
Hose guide (front brake hose) and hose guide bracket
△
Hose guide (front brake hose) and under bracket
△
Front brake hose union bolt (master cylinder)
△
Front brake hose union bolt (caliper)
△
Front brake caliper and front fork
△
Front brake caliper and brake hose holder
△
Brake caliper (front and rear) and pad pin plug
△
Brake caliper (front and rear) and pad pin
△
Brake caliper (front and rear) and bleed screw
△
Front wheel axle and nut
△
Front wheel axle holder
△
Front brake disc and wheel hub
△
Rear brake disc and wheel hub
△
Brake pedal mounting
△
Rear brake master cylinder and frame
△
Rear brake master cylinder cap
Rear brake hose union bolt (caliper)
△
Rear brake hose union bolt (master cylinder)
△
Rear wheel axle and nut
△
TIGHTENING TORQUES
Thread size
Q'ty
M8 × 1.25
M8 × 1.25
M24 × 1.0
M8 × 1.25
M12 × 1.25
M28 × 1.0
M51 × 1.5
M30 × 1.0
M12 × 1.25
M5 × 0.8
M6 × 1.0
M6 × 1.0
M5 × 0.8
M5 × 0.8
M6 × 1.0
M5 × 0.8
M5 × 0.8
M6 × 1.0
M4 × 0.7
M6 × 1.0
M6 × 1.0
M6 × 1.0
M5 × 0.8
M6 ×1.0
M10 × 1.25
M10 × 1.25
M8 × 1.25
M6 × 1.0
M10 × 1.0
M10 × 1.0
M8 × 1.25
M16 × 1.5
M8 × 1.25
M6 × 1.0
M6 × 1.0
M8 × 1.25
M6 × 1.0
M4 × 0.7
M10 × 1.25
M10 × 1.25
M20 × 1.5
2-14
Tightening torque
Nm
m•kg
4
21
2.1
4
21
2.1
1
145
14.5
4
28
2.8
2
34
3.4
1
Refer to TIP.
2
30
3.0
2
55
5.5
2
29
2.9
2
1
0.1
6
7
0.7
2
7
0.7
2
4
0.4
2
4
0.4
1
4
0.4
2
4
0.4
1
2
0.2
2
9
0.9
2
2
0.2
1
6
0.6
1
6
0.6
1
5
0.5
1
4
0.4
1
4
0.4
1
30
3.0
1
30
3.0
2
23
2.3
1
10
1.0
2
3
0.3
2
18
1.8
2
6
0.6
1
90
9.0
4
21
2.1
6
12
1.2
6
14
1.4
1
26
2.6
2
10
1.0
2
2
0.2
1
30
3.0
1
30
3.0
1
125
12.5
ft•lb
15
15
105
20
24
22
40
21
0.7
5.1
5.1
2.9
2.9
2.9
2.9
1.4
6.5
1.4
4.3
4.3
3.6
2.9
2.9
22
22
17
7.2
2.2
13
4.3
65
15
8.7
10
19
7.2
1.4
22
22
90
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