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INSTALLING THE FRONT BRAKE
MASTER CYLINDER
1. Install:
• Brake master cylinder "1"
• Brake master cylinder bracket "2"
• Bolt (brake master cylinder brack-
et) "3"
Bolt (brake master cylin-
der bracket):
9 Nm (0.9 m•kg, 6.5
ft•lb)
• Install the bracket so that the arrow
mark "a" face upward.
• First tighten the bolts on the upper
side of the brake master cylinder
bracket, and then tighten the bolts
on the lower side.
2. Install:
• Brake lever "1"
• Bolt (brake lever) "2"
Bolt (brake lever):
6 Nm (0.6 m•kg, 4.3
ft•lb)
• Nut (brake lever) "3"
Nut (brake lever):
6 Nm (0.6 m•kg, 4.3
ft•lb)
Apply the silicone grease on the
brake lever sliding surface, bolt and
contacting surface of the brake mas-
ter cylinder piston.
FRONT BRAKE AND REAR BRAKE
INSTALLING THE REAR BRAKE
MASTER CYLINDER
1. Install:
• Copper washer "1"
• Brake hose "2"
• Union bolt "3"
Union bolt:
30 Nm (3.0 m•kg, 22
ft•lb)
Always use new copper washers.
Install the brake hose so that its
pipe portion "a" directs as shown
and lightly touches the projection
"b" on the brake master cylinder.
2. Install:
• Brake master cylinder "1"
• Bolt (brake master cylinder) "2"
Bolt (brake master cylin-
der):
10 Nm (1.0 m•kg, 7.2
ft•lb)
3. Install:
• Spring "1"
• Brake pedal "2"
• O-ring "3"
• Bolt (brake pedal) "4"
Bolt (brake pedal):
26 Nm (2.6 m•kg, 19
ft•lb)
• Clip "5"
6-13
Apply the lithium soap base grease
on the bolt, O-ring and brake pedal
bracket.
4. Install:
• Pin "1"
• Washer "2"
• Cotter pin "3"
After installing, check the brake pedal
height. Refer to "ADJUSTING THE
REAR BRAKE" section in the CHAP-
TER 3.
INSTALLING THE FRONT BRAKE
HOSE
1. Install:
• Copper washer "1"
• Brake hose "2"
• Union bolt "3"
Union bolt:
30 Nm (3.0 m•kg, 22
ft•lb)
Always use new copper washers.
Install the brake hose so that its
pipe portion "a" directs as shown
and lightly touches the projection
"b" on the brake caliper.
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