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7. Install the rubber boot over the ring and bulb.
8. Connect the bulb to the electrical harness.
Replacing the Headlight
When removing or replacing the headlight assembly,
disconnect the wiring harness to the bulb assembly if the
bulb is to be removed with the lamp.
1. Remove the speed clips and washers securing the
headlight in place. Retain all parts.
2. Remove the headlight assembly by moving it forward
through the opening in the front bumper (Figure 31).
3. Install the new headlight through the opening in the
bumper (Figure 31). Ensure the adjustment posts
are lined up with the holes in the mounting bracket
in the bumper.
4. Secure the headlight assembly with the washers and
speed clips removed previously.
5. Attach the headlight to the wire harness removed
previously.
6. Adjust the headlights to direct the beams to the
desired position.
Adjusting the Headlights
Use the following procedure to adjust the headlight
beam position whenever a headlight assembly is replaced
or removed.
1. Turn the key to the On position and turn on the
headlights.
2. At the headlight assembly, use the fasteners to pivot
the headlight assembly and affect the cast beam
position.
Drive System
Maintenance
Inspecting the Tires
Service Interval: Every 100 hours
Every 100 hours
Check the tire condition at least every 100 hours
of operation. Operating accidents, such as hitting
curbs, can damage a tire or rim and also disrupt wheel
alignment, so inspect tire condition after an accident.
Check the wheels to ensure that they are mounted
securely. Torque the lug nuts to 45-65 ft-lb (61-88 N-m).
Adjusting the Suspension
The spring over coil shock absorbers employ a collar
that can be adjusted at each front wheel to achieve a
desired suspension performance or ride feel. To adjust
the shock absorbers, consult the machine's Service Manual
for the proper procedures and tools used to perform
the adjustments. Or contact your local Authorized Toro
Dealer for service.
Adjusting Front Wheel Toe-In
Service Interval: Every 100 hours
Check the front wheel toe-in after every 100 operating
hours, or annually, whichever occurs first.
The toe-in should be 0-1/4 inch (0-6 mm) with the
following parameters:
• The vehicle should be driven back and forth a few
times to relax the A-arms.
• Measure the toe-in with the wheels facing straight
ahead and a 175-225 lb (79-102 kg) operator in the
driver's seat.
Note: The driver should drive up to the
measurement area and stay seated in the vehicle
while the measurement is being taken.
1. Measure the distance between both of the front tires
at the axle height at both the front and rear of the
front tires (Figure 32).
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