Grizzly G0463 Owner's Manual
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Grizzly G0463 Owner's Manual

Small mill/drill
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MODEL G0463
SMALL MILL/DRILL
OWNER'S MANUAL
(FOR MODELS MANUFACTURED AFTER 2/09)
COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC., REVISED JUNE, 2015 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC7741 PRINTED IN CHINA

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  • Page 1 OWNER'S MANUAL (FOR MODELS MANUFACTURED AFTER 2/09) COPYRIGHT © NOVEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC., REVISED JUNE, 2015 (ST) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........................3 Foreword ............................ 3 Contact Info ..........................3 Identification ..........................6 SECTION 1: SAFETY ........................7 Safety Instructions for Machinery ....................7 Additional Safety for Mill/Drills ....................9 SECTION 2: CIRCUIT REQUIREMENTS ..................10 110V Operation ........................10 SECTION 3: SET UP ........................

  • Page 5: Introduction

    INTRODUCTION Foreword Contact Info We are proud to offer the Model G0463 Small If you have any comments regarding this manual, Mill/Drill. This machine is part of a growing Grizzly please write to us at the address below: family of fine metalworking machinery. When used according to the guidelines set forth in this Grizzly Industrial, Inc.

  • Page 6: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0463 MILL / DRILL Product Dimensions: Weight................................353 lbs. Width (side-to-side) x Depth (front-to-back) x Height..............27 x 30 x 30-3/4 in.
  • Page 7 The information contained herein is deemed accurate as of 4/15/2016 and represents our most recent product specifications. Model G0463 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0463 (Mfg. 2/09+)

  • Page 8: Identification

    Identification Figure 1. G0463 Identification. A. Emergency Stop Button K. Longitudinal (X-Axis) Handwheel B. Drawbar (under cover) Vertical (Z Axis) Handwheel C. High/Low Gear Change Knob M. Adjustable Feet D. Headstock Lock N. Cross (Y-Axis) Handwheel E. Fuse Socket O. Table Locks Spindle RPM Control P.

  • Page 9: Section 1: Safety

    TIRED, OR UNDER THE INFLUENCE OF RESPIRATOR WHEN OPERATING DRUGS OR ALCOHOL. Be mentally alert MACHINERY THAT PRODUCES DUST. at all times when running machinery. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses. Model G0463 (Mfg. 2/09+)
  • Page 10 16. MAKE SURE GUARDS ARE IN PLACE exposed to and always wear a respirator AND WORK CORRECTLY BEFORE approved for that type of dust. USING MACHINERY. Model G0463 (Mfg. 2/09+)

  • Page 11: Additional Safety For Mill/Drills

    No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0463. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury.

  • Page 12: Section 2: Circuit Requirements

    DO NOT connect the machine to the checking with a qualified power source until instructed to do so. electrician! Amperage Draw The Model G0463 motor draws the following amps under maximum load: Motor Draw ..........7 Amps Circuit Recommendations We recommend connecting this machine to a dedicated circuit with a verified ground, using the circuit breaker size given below.

  • Page 13: Section 3: Set Up

    The Model G0463 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.

  • Page 14: Inventory

    (e.g. a nut or a washer), we would be Spare Fuse ............1 glad to replace them, or for the sake of expedi- ency, replacements can be obtained at your local hardware store. Figure 3. G0463 out of the crate. -12- Model G0463 (Mfg. 2/09+)

  • Page 15: Clean Up

    Grizzly’s G7895 Degreaser. To clean thoroughly, Refer to the Machine Data Sheet for the weight some parts may need to be removed. For opti- and footprint specifications of your machine.

  • Page 16: Feet

    Workbench Four leveling feet have been included with your mill/drill. However, for greater safety and bet- The Model G0463 should be bolted to a work- ter performance, we recommend bolting your bench to provide maximum rigidity and safety. machine to a sturdy workbench.

  • Page 17: Test Run And Spindle Break-In

    RPM control ON and let the mill run for a minimum of 10 minutes on a low speed. The The Model G0463 has two speed ranges: Low mill/drill should run smoothly with minimal range is 0–1000; high range is 0–2000 RPM.

  • Page 18: Drill Chuck Removal

    Using the 17mm wrench, loosen the drawbar but DO NOT remove it. NOTICE The Model G0463 may have shipped with the drill DO NOT completely unscrew the drawbar chuck installed in the spindle. If this is the case, go ahead and remove the chuck and arbor at this before striking it with the hammer.

  • Page 19: R-8 Collets

    R-8 Collets To remove the collet: UNPLUG THE MILL/DRILL! The Model G0463 features an R-8 spindle taper, Tighten the headstock lock. which only accepts R-8 collets. R-8 collets come in many sizes, typically ranging from ⁄ " to ⁄ "...

  • Page 20: Section 4: Operations

    Power Controls Operation Safety It is vital that you become familiar with the power controls before operating the Model G0463. Three separate switches control the power on the Damage to your eyes, lungs, and ears could mill/drill (see Figure 10).

  • Page 21: Power Shutdown

    Spindle & Headstock Controls The Model G0463 spindle height is controlled like a drill press (see Figure 11). To use the rapid downfeed: Make sure the quill lock is released and the headstock is locked in position.

  • Page 22: Table Travel

    0.100". The cross feed can be locked into position by a table lock located on the right side of the cross slide underneath the table (see Figure 14). Figure 13. X & Y Handwheels. -20- Model G0463 (Mfg. 2/09+)

  • Page 23: Setting Rpm

    Guidelines may threaten operator safety from ejected parts or broken tools. NOTICE Failure to follow RPM and Feed Rate Guidelines will put undue strain on mov- ing parts, shorten tool life, and create poor workpiece results. -21- Model G0463 (Mfg. 2/09+)

  • Page 24: Section 5: Accessories

    Figure 17. Test Indicator. Figure 19. Swivel base milling vise. -22- Model G0463 (Mfg. 2/09+)
  • Page 25 Includes these sizes and styles in two and four flute styles: ", ", ", ", ", ", ", ", ", ", and ". Figure 24. H5685 4" Rotary Table. Figure 22. G9760 20-PC End Mill Set. -23- Model G0463 (Mfg. 2/09+)

  • Page 26: Section 6: Maintenance

    Keep tables rust-free with regular applications of products like G96 Gun Treatment, SLIPIT , or ® ® T-9 (see SECTION 5: ACCESSORIES Boeshield ® on Page 22 for more details). Figure 26. Table lubrication. -24- Model G0463 (Mfg. 2/09+)

  • Page 27: Section 7: Service

    Difficulty removing collet from spindle. 1. Debris in spindle taper or collet taper 1. Keep all taper surfaces spotlessly or both. clean. 2. Head not locked in position. 2. Lock head in place on column. -25- Model G0463 (Mfg. 2/09+)

  • Page 28: Adjusting Gibs

    A 10 Amp fuse is housed in the body near the main controls. Tighten the lock nuts. To replace the fuse: UNPLUG THE MILL/DRILL! Remove and replace the fuse from the fuse cradle (see Figure 29). Figure 27. Gib adjustment. Figure 29. Fuse replacement. -26- Model G0463 (Mfg. 2/09+)

  • Page 29: Electrical Components

    Electrical Components Figure 33. RPM control. Figure 30. Circuit board. Figure 34. Forward/Reverse switch. Figure 31. Equipment grounds inside column. System Light Figure 35. Main power switch. E-Stop Power Light Figure 32. E-Stop and indicator lights. -27- Model G0463 (Mfg. 2/09+)

  • Page 30: Wiring Diagram

    Wiring Diagram White Black White Black 110 Volt Power Supply -28- Model G0463 (Mfg. 2/09+)

  • Page 31: Parts Breakdown

    Parts Breakdown -29- Model G0463 (Mfg. 2/09+)
  • Page 32 Parts Breakdown -30- Model G0463 (Mfg. 2/09+)

  • Page 33: Parts List

    P0463094 INT RETAINING RING 62MM P0463047 RIGHT SUPPORT FLANGE P0463095 EXT RETAINING RING 35MM P0463048 COLLAR P0463096 FLAT WASHER 12MM P0463049 HANDLE HUB P0463097 HEX NUT M12-1.75 P0463050 P0463098 KEY 8 X 8 X 20 -31- Model G0463 (Mfg. 2/09+)
  • Page 34 ROLL PIN 8 X 45 P0463213 FLEX CONDUIT P0463147 SET SCREW M5-.8 X 8 P0463214 SWITCH LABEL P0463148 PHLP HD SCR M4-.7 X 6 P0463215 FUSE BOX P0463149 HEX BOLT M10-1.5 X 50 P0463216 POWER INDICATING LAMP -32- Model G0463 (Mfg. 2/09+)
  • Page 35 MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -33-...
  • Page 36 -34- Model G0463 (Mfg. 2/09+)

  • Page 37: Warranty Card

    Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 38 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 39: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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