Countershaft And Reverse Idle Gear Inspection; Manual Transmission Adapter Case; Disassembly And Assembly - Suzuki GRAND VITARA 2005 Service Manual

Reassembly
1) Apply oil to reverse idle gear needle bearing (1), and
then install reverse idle gear shaft (2), washer (3),
needle bearing and reverse idle gear (4) to reverse
idle gear case (5).
4
3
2
2) Drive in reverse idle gear shaft pin using special tool.
Special tool
(A): 09922–85811

Countershaft and Reverse Idle Gear Inspection

• Check chamfered teeth of gear for damage and
excessive wear, and replace as necessary.
• Check spline portions and replace parts if excessive
wear is found.
• Check bearing for smooth rotation and replace it if
abnormality is found.
3
1
5
I5JB0B520110-01
(A)
I5JB0B520095-01
S5JB0B5206026
Manual Transmission/Transaxle:

Manual Transmission Adapter Case

Disassembly and Assembly

Disassembly
Remove oil seal (1) from adapter case using special tool.
Special tool
(A): 09913–50121
1
Assembly
1) Install new oil seal (1) to adapter case (2) facing its
spring side upward in figure using special tool and
hammer and then apply grease to oil seal lip.
Special tool
(A): 09913–75520
"A": Grease 99000–25010 (SUZUKI Super Grease A)
Installation position oil seal
"a": 1.5 – 2.5 mm (0.059 – 0.098 in.)
5B-32
S5JB0B5206030
(A)
I5JB0A520086-01
I5JB0B520098-01