Camshaft And Tappet Removal And Installation - Suzuki GRAND VITARA 2005 Service Manual

1D-35 Engine Mechanical:

Camshaft and Tappet Removal and Installation

Removal
1) Remove engine assembly referring to "Engine
Assembly Removal and Installation: ".
2) Remove timing belt referring to "Timing Belt and Belt
Tensioner Removal and Installation: ".
3) Remove injection pump and front bracket referring to
"Injection Pump Removal and Installation: in Section
1G".
4) Remove vacuum pump referring to "Vacuum Pump
Removal and Installation: ".
5) Remove CMP sensor referring to "Camshaft Position
(CMP) Sensor Removal and Installation: in Section
1C".
6) Remove camshaft pulley as follows.
a) Fix camshaft pulley using special tool.
Special tool
(A): 09917–68221
b) Loosen camshaft pulley bolt (1), and remove
camshaft pulley (2).
c) Remove timing belt inner cover (3).
3
2
7) Remove cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: ".
8) Loosen camshaft housing bolts evenly and gradually
in numerical order "1" through "10" as shown in
figure, and remove them.
9) Remove camshaft housing and camshaft from
S5JB0B1406061
cylinder head.
10) Remove camshaft oil seal from camshaft.
11) Remove tappet (1) from cylinder head.
!
Note original position in which each tappet
was installed when valve lash (clearance)
adjustment is not necessary.
If each tappet is not installed to original
position, engine will spoil its original
performance.
Installation
(A) 1) Apply engine oil around tappet (1), and then install it
to cylinder head.
1
I5JB0B140063-01
I5JB0B140066-01
CAUTION
1
1
I5JB0B140065-01
I5JB0B140065-01