Manual Transmission Unit Disassembly - Suzuki GRAND VITARA 2005 Service Manual

• Install shift control lever referring to "Transmission
Shift Control Lever Removal and Installation: ".
• Connect clutch fluid joint to pipe of clutch operating
cylinder assembly referring to "Clutch Operating
Cylinder Assembly Removal and Installation: in
Section 5C".
• Install exhaust No.2 pipe referring to "Exhaust System
Components: in Section 1K".
• Fill gear oil to transmission referring to "Manual
Transmission Oil Change: ".
• Fill gear oil to transfer referring to "Transfer Oil
Change: in Section 3C in related manual".
• Connect battery and check function of engine, clutch,
transmission and transfer.
• Install propeller shafts referring to "Propeller Shaft
Removal and Installation: in Section 3D".

Manual Transmission Unit Disassembly

1) Remove clutch operating cylinder assembly from
transmission front case referring to "Clutch
Operating Cylinder Assembly Removal and
Installation: in Section 5C"
2) Remove reverse idle gear case (1) from rear case
(2).
3) Remove back up light switch (1), washer and pin
from front case (2).
S5JB0B5206019
2
1
I5JB0B520022-01
1
2
I5JB0B520023-01
Manual Transmission/Transaxle:
4) Remove select return bolt (3), springs and guide
pins, and then remove adapter case (1) from rear
case (2).
3
5) Drive out each gear shift yoke pin (3) using special
tool and then remove each gear shift yoke (1) and
gear shift & select lever assembly (2).
Special tool
(A): 09922–85811
2
1
6) Drive out reverse shift limit cam pin (3) using special
tool and then remove reverse shift limit cam (1) and
spring (2).
Special tool
(A): 09922–85811
2
5B-16
2
3
1
I5JB0B520024-01
(A)
3
I5JB0B520025-01
1
3
I5JB0B520026-01