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Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Product manual scope The manual covers all variants and designs of the CRB 1100. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
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References Documentation referred to in the manual, is listed in the table below. Document name Document ID Product manual, spare parts - CRB 1100 3HAC078009-001 Product specification - CRB 1100 3HAC082108-001 Safety manual for robot - Manipulator and IRC5 or OmniCore con-...
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
ABB Ltd and its entities are not liable for damage and/or loss related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Limitation of liability Any information given in this manual regarding safety must not be construed as a warranty by ABB that the industrial robot will not cause injury or damage even if all safety instructions are complied with. The information does not cover how to design, install and operate a robot system, nor does it cover all peripheral equipment that can influence the safety of the robot system.
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.
2.1 About CRB 1100 Introduction The CRB 1100 is one of ABB Robotics latest generation of 6-axis robot, with a payload of 4 kg, designed based on industrial robot platform. It bridges the gap between industrial robots and robots designed for collaborative applications.
ISO 10218 is warranted for the application. Safety functions and safety related data Safety functions and safety related data for CRB 1100 rely on the controller and safety laser scanners. Safety data for the controller is detailed in the product manual of the robot controller,...
Safety on page 17 before performing any installation work. Note Always connect the CRB 1100 and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. For more information see: •...
It also contains information useful during later re-installation of the robot. Prerequisites for installation personnel Installation personnel working with an ABB product must: • Be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work. • Conform to all national and local codes.
Introduction How to lift and turn the robot to a suspended position: Contact ABB for more information. How to lift and turn the robot into position for wall position: Contact ABB for more information. Product manual - CRB 1100 3HAC078007-001 Revision: J...
The foundation surface must be clean and un- figuration, base on page painted. CAUTION The weight of the CRB 1100 robot is 21.1 kg All lifting accessories used must be sized accord- ingly. CAUTION When the robot is put down after being lifted or transported, there is a risk of it tipping, if not properly secured.
3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) 3.3.6 Fitting equipment on the robot (robot dimensions) Robot dimensions Dimensions CRB 1100-4/0.475 The figure shows the dimension of the CRB 1100-4/0.475. xx2000002545 Description Turning radius: R85 Turning radius: R109...
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3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) Continued Dimensions CRB 1100-4/0.58 The figure shows the dimension of the CRB 1100-4/0.58. xx2000002546 Description Turning radius: R85 Turning radius: R109 Turning radius: R61 Attachment holes and dimensions Extra loads can be mounted on robot.
Otherwise, it will cause cabling damages. Note Two types are available to the lead-through device used with the CRB 1100, no-button-type and two-button-type. The actual delivered device type varies according to the order time. Unless otherwise stated, the instructions of installing and configuring the device are applicable to both no-button-type device and two-button-type device.
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Preparing the adapter The lead-through device is mounted to the device base and then to the robot tool flange through an adapter. Customers can use an L-shape adapter offered by ABB (option 3314-1) or design adapters according to actual requirements. During adapter design, hole dimensions on the device base and robot tool flange shall be considered.
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Tool flange standard on page Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
3.3.8 Installation of laser scanner Overview The safety separation technology and speed control for CRB 1100 is based on the connection and communication of one or two safety laser scanners in the robot. Laser scanner(s) provides a timely and continuous monitor on the activities within its scanning area and forms a protective field.
Only axis 1 has a replacable mechanical stop. xx1800002452 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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15 m, with lamp unit cabling 3HAC078069-003 CP/CS cable for CRB 1100 also includes lamp unit cabling used for communication with the lamp unit on the process hub. The cable is also designed with free ends for more I/O connections and shall always be used properly in applications.
3.7 Configuring the software Overview This section is intended for guiding users to set up robot system and configure necessary software for CRB 1100. It also contains information of some customizable safety configurations. A general software configuration procedure is listed as below.
3.7.1 Information about RobotWare and CRB 1100 3.7.1 Information about RobotWare and CRB 1100 Overview CRB 1100 is designed to simplify collaborative applications. Therefore some software features work somewhat different compared with standard industrial robots. Some of them are listed in this section.
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Device type Observe... • The ABB logo on the device is in the correct direction. No-button type • The indicator on the lead-through is in the correct relative position with the lamp unit on the process hub.
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A lozenge capsule can be modified in dimension, position, and rotation. xx2200000445 Note For the CRB 1100 and CRB 1300, the SafeMove configurator app offers the same functionality. The screenshots used in the manual can therefore show either one of the robots.
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Modify the Standstill Supervision settings The Standstill Supervision functionality is not active by default. It can be added, modified, and deactivated. The CRB 1100 has support for both category 0 stop and category 1 stop. xx2200000450 Modify the global supervision settings The global supervision functions are not connected to a specific safe zone or safe range.
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3 Installation and commissioning 3.7.5.1 Configuration of one PROFINET-base laser scanner (RobotWare 7.5 or earlier) Continued For CRB 1100, required settings for communication between laser scanner, PLC and OmniCore controller are predefined in the configuration file. 4 Set up safety user grants.
3.7.5.8 Speed control strategies General The speed control of CRB 1100 is affected by several factors, such as, the RobotWare version, the speed setting in the FlexPendant, the speed setting in motion instruction and the SpeedRefresh value. Users in different protection fields defined for laser scanner to monitor and perform different program execution actions may result in different movement speed.
3 Installation and commissioning 3.7.6 Robot status indication 3.7.6 Robot status indication Description The lamp unit on process hub of CRB 1100 indicates robot status in four colors. Operators should always be aware of the indicator color and handle the situation correspondingly. Cabling The lamp unit cabling is integrated in the CP/CS cable.
Note If the CRB 1100 is connected to power, always make sure that the CRB 1100 is connected to protective earth and a residual current device (RCD) before starting any maintenance work.
4.2.1 Specification of maintenance intervals Introduction The intervals are specified in different ways depending on the type of maintenance activity to be carried out and the working conditions of the CRB 1100: • Calendar time: specified in months regardless of whether the system is running or not.
4.3.1 Cleaning the CRB 1100 General To secure high uptime it is important that the CRB 1100 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the CRB 1100.
4.5.1 Lubricating the cable package Location of the cable package The CRB 1100 main cable package has two segments, upper and lower. Inside the swing there is a division point. The cable packages are located as shown in the figure.
The battery pack is located as shown in the figure. xx1800002463 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Note If the CRB 1100 is connected to power, always make sure that the CRB 1100 is connected to protective earth and a residual current device (RCD) before starting any repair work. For more information see: •...
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If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. Distribute the sealing compound evenly over the surface. Tighten the screws evenly when fastening the flange joint.
5.3 Cable harness 5.3 Cable harness General The CRB 1100 main cable package has two segments, upper and lower. Inside the swing there is a division point. The lower cable package runs from the base and up through into the swing. The upper cable package runs from the swing, up through the lower arm, into the housing and then into the wrist.
The upper cable package is located as shown in the figure. xx1800002466 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The lower cable package is located as shown in the figure. xx1800002465 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Securing the robot to the foundation Action Note CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot foundation with the attachment screws and installation directly on foundation), washers.
The SMB unit is located as shown in the figure. xx1800002464 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The base is located as shown in the figure. xx1800002472 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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5.4.1 Replacing the base Continued Action Note CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Loosen the robot from the foundation by removing the foundation attachment screws and put the robot on its side.
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Securing the robot to the foundation Action Note CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot foundation with the attachment screws and installation directly on foundation), washers.
The swing is located as shown in the figure. xx1800002473 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. WARNING The robot is likely to be mechanically unstable if not secured to the foundation.
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002192 Separate the swing from the lower arm.
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002192 Route the cable package through the swing sup- port.
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Securing the robot to the foundation Action Note CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot foundation with the attachment screws and installation directly on foundation), washers.
The lower arm is located as shown in the figure. xx1800002474 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Lower arm (CRB 1100-4/0.58)
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002203 Separate the swing from the lower arm.
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Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002190 Securing the lower arm support...
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Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002203 Securing the swing support Action...
The housing is located as shown in the figure. xx1800002475 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Valid for CRB 1100-4/0.475 Separate the wrist from the housing.
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002190 Separate the lower arm from the housing.
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Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002190 Securing the lower arm support...
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Refitting the axis-4 timing belt and pulley cover...
5.6.2 Replacing the extender unit and wrist 5.6.2 Replacing the extender unit and wrist Location of the extender unit and wrist The CRB 1100-4/0.58 has an extender unit connecting the housing and wrist, which is located as shown in the figure. xx1800002476...
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The wrist is located as shown in the figure. xx1800002477 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Valid for CRB 1100-4/0.475 Separate the wrist from the housing.
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Remove the screws. xx1800003300 Pull out the gearbox. xx1800003310 Separating the extender unit and wrist Notice that this procedure is valid for CRB 1100-4/0.58. Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off.
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Refitting the extender unit and wrist Use these procedures to refit the extender unit and wrist. Refitting the extender unit to the wrist Notice that this procedure is valid for CRB 1100-4/0.58. Action Note Align the parallel pin on the extender unit with the Parallel pin: 3HAC050369-032 pin hole on the wrist.
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Refitting the axis-4 timing belt and pulley cover...
The axis-1 motor is located as shown in the figure. xx1800002482 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. WARNING The robot is likely to be mechanically unstable if not secured to the foundation.
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Securing the robot to the foundation Action Note CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot foundation with the attachment screws and installation directly on foundation), washers.
The axis-2 motor is located as shown in the figure. xx1800002483 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The axis-3 motor is located as shown in the figure. xx1800002484 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The xx is located as shown in the figure. xx1800002485 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The axis-5 motor is located as shown in the figure. xx1800002486 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The xx is located as shown in the figure. xx1800002487 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
The axis-1 gearbox is located as shown in the figure. xx1800002478 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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5.8.1 Replacing the axis-1 gearbox Continued Action Note CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Loosen the robot from the foundation by removing the foundation attachment screws and put the robot on its side.
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Securing the robot to the foundation Action Note CAUTION The CRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot foundation with the attachment screws and installation directly on foundation), washers.
The axis-2 gearbox is located as shown in the figure. xx1800002479 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002203 Separate the swing from the lower arm.
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Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002203 Securing the swing support Action...
The axis-3 gearbox is located as shown in the figure. xx1800002480 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002190 Separate the lower arm from the housing.
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Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002190 Securing the lower arm support...
The axis-4 gearbox is located as shown in the figure. xx1800002481 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the CRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
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Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Valid for CRB 1100-4/0.475 Separate the wrist from the housing.
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Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Refitting the axis-4 timing belt and pulley cover...
Term Definition Calibration method A collective term for several methods that might be available for calibrating the ABB robot. Each method contains calibration routines. Synchronization position Known position of the complete robot where the angle of each axis can be checked against visual synchronization marks.
Brief description of calibration methods Axis Calibration method Axis Calibration is a standard calibration method for calibration of CRB 1100. It is the recommended method in order to achieve proper performance. The following routines are available for the Axis Calibration method: •...
The resolver values are changed If resolver values are changed, the robot must be re-calibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, according to information in this manual. If the robot has absolute accuracy calibration, it is also recommended, but not always necessary to calibrate for new absolute accuracy.
FlexPendant. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. WARNING The calibration tool must be fully inserted into the calibration bushing, until the steel spring ring snaps into place.
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A benefit with reference calibration is that the current state of the robot is stored and not the state when the robot left the ABB factory. The reference value will be named according to tool name, date etc.
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SafeMove. How to calibrate a suspended or wall mounted robot The CRB 1100 is fine calibrated floor standing in factory, prior to shipping. To calibrate a suspended or wall mounted robot, reference calibration could be used.
There is no risk for bad calibrations as long as the calibration tool is in one piece. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. Equipment, etc. Article number...
WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration holes may cause severe damage to the robot and/or personnel. Equipment, etc.
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For RobotWare 7, the mechanical unit page is displayed only if there is more than one mechan- ical unit available. The calibration method used at ABB factory for The FlexPendant will give all inform- each axis is shown, as well as calibration method ation needed to proceed with Axis used for the robot during last field calibration.
8.2 Environmental information 8.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
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China RoHS symbol The following symbol shows the information to hazardous substances and the environmental protection use period of CRB 1100 according to "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products (SJ/T 11364-2014) ".
9.4 Screw joints 9.4 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
Required if Axis Calibration is the valid calibration method for the robot. The tool box also includes a unique calibration pin for CRB 1100 to be fitted to the tool flange during calibration of axis 6. Sonic tension meter Used for measuring the timing belt tension.
Spare parts and exploded views are not included in the manual but delivered as a separate document for registered users on myABB Business Portal, www.abb.com/myABB. All documents can be found via myABB Business Portal, www.abb.com/myABB. Product manual - CRB 1100 3HAC078007-001 Revision: J...