Page 1 ROBOTICS Product manual OmniCore C90XT...
Page 2 Trace back information: Workspace 21A version a14 Checked in 2021-03-30 Skribenta version 5.4.005...
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Maintenance and repair ..................Troubleshooting ....................Decommissioning ....................Controller description OmniCore C90XT ....................Technical data for OmniCore C90XT controller ............The unit is sensitive to ESD ................. Handling of FlexPendant ..................Network security ....................Open source and 3rd party components in RobotWare ..........
Page 6 5.2.11 Replacing the drive unit ................5.2.12 Replacing the fieldbus master ..............5.2.13 Replacing the conveyor tracking module(CTM) ..........5.2.14 Replacing the air filter ................Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 7 Standard toolkit for controller ................Screw joints ..................... Weight specifications ..................Lifting accessories and lifting instructions .............. Spare parts Controller parts ....................FlexPendant parts ..................... Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 8 Table of contents Manipulator cables .................... 9.3.1 Manipulator cables .................. 9.3.2 Customer cables - CP/CS connectors (option) ..........9.3.3 Customer cables - Ethernet floor cable ............Index Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 9: Overview Of This Manual
• repair personnel. Prerequisites A maintenance/repair/installation craftsman working with an ABB robot must: • be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work. • be trained to respond to emergencies or abnormal situations. References...
Page 10 • Added extension cable spare parts in section FlexPendant parts on page 440. • Minor corrections in section Descriptions for connectors on page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 11: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 12 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 13: Safety
The installation and/or use of non-original spare parts and equipment can negatively affect the safety, function, performance, and structural properties of the robot. ABB is not liable for damages caused by the use of non-original spare parts and equipment.
Page 14: Safety Data
Extended Safety Functions. The Extended Safety Functions is an option. Performance level for OmniCore C90XT The OmniCore C90XT controller safety system has a safety category 3 with performance level PL d according to EN ISO 13849-1 and thus fulfils the safety performance requirement of the robot safety standard EN ISO 10218-1.
Page 15 1 stop) Tool Position Supervision (TPO) (category 0 4.29E-08 stop/category 1 stop) Tool Orientation Supervision (TOR) (category 0 4.29E-08 stop/category 1 stop) Control Error Supervision 4.29E-08 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 16: Requirements On Personnel
The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the product manual. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 17: Safety Signals And Symbols
NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 18 1.2.1 Safety signals in the manual Continued Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 19: Safety Symbols On Controller Labels
Symbols on safety labels Label Description Read the user manual before use. xx1400001152 The robot is delivered to start in automatic mode xx2100000104 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 20 Safety UL label (for the Functional Safety solution together with UL mark). xx1700000353 SafeMove label (for SafeMove Basic and SafeMove Pro soft- ware). xx1700000355 Rating label (example) xx1900001805 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 21 High voltage inside the module even if the main switch is in the OFF position. xx1400001156 ESD sensitive components inside the controller. xx1400001162 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 22: Robot Stopping Functions
The default configuration is stop category 1. Configuration to select General Stop, for example, protective stop in both manual mode and automatic mode, is not released. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 23 In RobotWare 7.0 there are two values for the safety input Emergency Stop, named Category1EES (for external emergency stop) and Category1LES (for emergency stop on FlexPendant). These are merged in RobotWare 7.1 into Category1ES. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 24: About Emergency Stops
2 Locate and reset the device or devices that initiated the emergency stop condition. 3 Press the Motors On button to recover from the emergency stop condition. Use the FlexPendant or Robot Control Mate. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 25: Enabling Device And Hold-To-Run Functionality
This hold-to-run function can only be used in manual full speed mode. In case of hazard, release or compress the three-position enabling device. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 26 How to use the hold-to-run function for manual full speed mode is described in the operating manual for the controller. Note The manual full speed mode is not available in all markets. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 27: Robot Operating Modes
250 mm/s. This is achieved by limiting the speed to 3% of the programmed speed. Through manual control the speed can be increased up to 100% of the programmed speed. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 28 Starting and stopping program execution for program verification • Stepping program execution • Setting speed (0–100%) • Setting program pointer (to Main, to routine, to cursor, to service routine, etc. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 29: About The Automatic Mode
See the integrator's documentation for the machinery/robot system for details on which tasks are to be performed in automatic mode. Safeguard mechanisms • Protective stop through Automatic Stop, AS Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 30: Installation And Commissioning
When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 31 The risk assessment should also consider other hazards arising from the application, such as, but not limited to: • Water • Compressed air • Hydraulics Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 32 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 33: Operation
These must be stored out of reach and sight so that they cannot be mistaken for being in use. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 34: Maintenance And Repair
See safety instructions for the batteries in Material/product safety data sheet - Battery pack (3HAC043118-001). Related information See also the safety information related to installation and operation. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 35: Troubleshooting
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.
Page 36: Decommissioning
1 Safety 1.9 Decommissioning 1.9 Decommissioning General See section Decommissioning on page 351. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 37: Controller Description
2 Controller description 2.1 OmniCore C90XT About OmniCore C90XT The OmniCore C90XT is one of OmniCore C line compact controllers. The OmniCore C90XT controller offers a compact solution suitable for most applications with room for some additional equipment inside. It is used to control an ABB manipulator used in industrial applications such as material handling and machine tending.
Page 38: Technical Data For Omnicore C90Xt Controller
2 Controller description 2.2 Technical data for OmniCore C90XT controller 2.2 Technical data for OmniCore C90XT controller Overview of the controller The OmniCore C90XT controller has all components in one cabinet. xx1900001447 OmniCore C90XT Basic box Baseline Extension box Option...
Page 39 2 Controller description 2.2 Technical data for OmniCore C90XT controller Continued OmniCore C90XT Standard fan Baseline Heat exchanger Baseline Axis computer Baseline Main computer Baseline Power supply Baseline Power supply Option ODVA power supply Option Fieldbus adapter slave Option Process Connector...
Page 40 2 Controller description 2.2 Technical data for OmniCore C90XT controller Continued Parameter Value Maximum ambient temperature +55°C (+131°F) Maximum ambient temperature (less than 24 +70°C (+158°F) hrs) Maximum ambient humidity Maximum 95% at constant temperature. Vibration Max. Grms = 4 m/s (X &...
Page 41 Line fusing There is no integrated fuse inside the OmniCore C90XT controller. Add an external fuse (time-delay) or circuit breaker (class K) according to full load current, as marked on the controller nameplate. The following table shows the recommended rating for an external fuse or circuit breaker.
Page 42 2 Controller description 2.2 Technical data for OmniCore C90XT controller Continued Wrist strap button The location of the wrist strap button is shown in the following illustration. xx1900001446 There is an additional wrist strap button on the main computer. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D ©...
Page 43: The Unit Is Sensitive To Esd
The mat must be grounded through a current-limiting resistor. • Use a dissipative table mat. The mat should provide a controlled discharge of static voltages and must be grounded. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 44: Handling Of Flexpendant
Any means of connecting the FlexPendant with other than the supplied cable and its standard connector must not render the emergency stop button inoperative. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 45 2 Controller description 2.4 Handling of FlexPendant Continued Always test the emergency stop button to make sure it works if a custom connection cable is used. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 46: Network Security
ABB Ltd and its entities are not liable for damage and/or loss related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
Page 47: Open Source And 3Rd Party Components In Robotware
The third party license terms apply only to the respective software to which the license pertains, and the third party license terms do not apply to ABB products. With regard to programs provided under the GNU general public license and the GNU lesser general public license licensor will provide licensee on demand, a machine-readable copy of the corresponding source code.
Page 48: Abb Ability
Data ABB will not acquire any right, title and interest in the data other than the rights granted by Customer to ABB, but ABB will have the right to collect, store, aggregate, analyze or otherwise use the data for (i) providing and maintaining the hardware, services and/or the ABB software to Customer;...
Page 49 2.7 ABB Ability Continued ABB Ability™ Connected Services For as far as the robot installation includes ABB Ability™ Connected Services, this agreement is entered pursuant to and governed by the ABB Ability™ General Terms and Conditions. ABB Ability™ Terms and Conditions: https://ability.abb.com/terms...
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Page 51: Installation And Commissioning
Note If the OmniCore C90XT is connected to power, always make sure that the robot is connected to protective earth and a residual current device (RCD) before starting any installation work. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D ©...
Page 52: Installation Activities
Install options and add-ons (optional). Installing options on page 106. Installing add-on devices on page 145. Initial test before commissioning. Initial test before commissioning on page 154. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 53: Transporting And Handling
The weight of the controller module is detailed in section Weight on page ° 0 xx1900001445 Note After removing the lifting lock, tighten the plastic screws (Torque: 0.8 Nm-1 Nm) for the controller cabinet. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 54: Unpacking
Check for any visible transport damage. Note Stop unpacking and contact ABB if transport damage is found. Clean the unit with a lint-free cloth, if necessary. Make sure that the lifting accessory used (if applicable) is suitable to handle the weight of the controller.
Page 55: Storing
3 Installation and commissioning 3.3.3 Storing 3.3.3 Storing Storing the controller For storing, see Transportation and storage conditions on page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 56: On-Site Installation
The following illustration shows the dimensions between the feet of the OmniCore C90XT controller, as seen from below. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 57 According to IEC60204-1, the power-operated switch should be installed between 600 mm to 1,900 mm above the servicing level. The switch will be easily accessible. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 58: Mounting The Flexpendant Holder
Action Note/illustration Clean the surface and make sure it is dry. Remove the protective liner from the tape. xx2000002352 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 59 The bracket is included when the FlexPendant is purchased. Action Note/illustration Hang the FlexPendant holder to the bracket according to the screws on the bracket. xx2000002354 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 60 Remove the four screws. Separate the rear part from the FlexPend- ant holder. xx2000002356 Clean the surface and make sure it is dry. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 61 Note/illustration Remove the protective liner from the tape. xx2000002357 Press the holder onto the desired place. Use two M5 screws to secure the holder. xx2000002358 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 62: Electrical Connections
CAUTION Always inspect the connector for dirt or damage before connecting it to the controller. Clean or replace any damaged parts. Connectors The following details the connection interface on the OmniCore C90XT controller. xx2000000338 Description Manipulator signal connector Cable grommet assembly (option)
Page 63 3 Installation and commissioning 3.5.1 Connectors on the OmniCore C90XT controller Continued Description TPU cover FlexPendant connection (TPU connector) ETH outlet connector Motors on lamp Power inlet switch Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 64: Connecting Cables To The Controller
Shielded cable with twisted pair conductors. A specific cable signals should be used for field bus connections and Ethernet, according to the standard specification of the respective bus. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 65 If the grounding points have different electric potentials - grounding both ends will create a ground loop allowing unwanted current to flow in the shield. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 66 Shield pigtail termination, as shown below, shall be avoided. If a pigtail connection cannot be avoided, make it as short as possible. xx1700001321 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 67 The following figure shows 2 examples on how the ground and the signal cable screens can be connected: External unit Control cabinet Example 1 Example 2 xx1200000960 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 68 V max voltage and 125 V nominal voltage. The resistor should be 100 Ω, and the capacitor should be 1W 0.1 - 1 µF (typically 0.47 µF). Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 69: Connecting The Manipulator To The Controller
Connecting the cables from the manipulator to the controller Action Connect the manipulator cable to the connector X1. Lock the connector with the lever. Secure the cables to avoid tripping or wear. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 70: Fitting The Connector
This section describes how to manufacture a cable for connecting the main power to the controller. xx1900001461 Detailed view xx1900001457 Description Female insert, quick lock Angle hood M20 Cable gland M20 Sealing screw Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 71 For single phase: 1 Live (L) 2 Neutral (N) 3 Not used 4 Not used 5 Not used PE, Protective Earth, grounding Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 72 Push fine stranded wires into the Han- Quick Lock contact and push the slide with a screw driver until it comes to a stop. xx1900001459 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 73: Connecting Power Supply To And Grounding The Controller
Location of power supply connection xx1900001479 Location of grounding point Note The whole cabinet ground is connected to the X0.PE point. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 74 Circuit diagram - OmniCore C90XT, 3HAC065464-009 Line fusing There is no integrated fuse in side OmniCore C90XT controller. An external fuse or circuit breaker must be added by the integrator, according to the full load current rating. See Line fusing on page Connecting the power The following procedure describes how to connect the main power to the controller.
Page 75 Connect the main power cable to the power inlet connector X0 and lock it by pressing the hook. When you hear a clear clicking sound, it is locked. xx1900001456 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 76: Connecting And Detaching A Flexpendant
1 On the status bar, tap the QuickSet button. 2 Tap the Logout/Restart tab. 3 In the FlexPendant section, tap Detach FlexPendant. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 77 A popup window with 30 seconds countdown timer is displayed. 5 When the countdown is progressing, loosen the locking ring and detach the FlexPendant from the controller. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 78 Plug in the connector on the controller and tighten the locking ring. xx1900000975 CAUTION Make sure that the emergency stop button is not pressed in when connecting the FlexPendant. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 79: Network Connections On Omnicore
Connections on the OmniCore controller The following figure illustrates the available Ethernet port connectors on the controller. Note For information regarding location of the Ethernet port connectors, see Connectors on the OmniCore C90XT controller on page xx1800003138 Label Description I/O + LAN + ETHERNET Port to the robot's private network.
Page 80 Note The management port shall never be used for more than one client at a time. ABB Robotics assumes no responsibility for any errors/hazards that may appear when more than one client is attached to the management port. The LAN1, LAN2 and LAN3 ports are intended for connecting robot controller internal computers or network based process equipment to the controller, for example cameras, and welding equipment.
Page 81 Robot Controller 1 Robot Controller 2 Private Public Private Public MGMT LAN1 LAN2 LAN3 MGMT LAN1 LAN2 LAN3 Private I/O xx1800003192 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 82 IP address: The IP address for the OmniCore controller on the EtherNet network. Subnet mask: The subnet mask. Default gateway: The default gateway. xx2000000489 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 83 Factory Network & Industrial Network PROFINET Robot Controller 1 Robot Controller 2 Private Public Private Public MGMT LAN1 LAN2 LAN3 MGMT LAN1 LAN2 LAN3 Camera xx1900001102 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 84: Set Up The Network Connection
B must be used to avoid any overlapping. Contact your local network administrator regarding network overlapping. See the section Communication in Technical reference manual - System parameters. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 85 See the section Communication in Technical reference manual - System parameters. Note For more information about connecting the Ability port to the internet, see Application manual - Controller software OmniCore. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 86 For more information, see Technical reference manual - System parameters. Related information See more information about network configuration in Operating manual - Integrator's guide OmniCore. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 87: Descriptions For Connectors
This will affect the protection level of the cabinet if it's not executed correctly. It is recommended to use icotek KT grommet. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 88 If the process power supply is supplied by the logical power supply connector (X19), a surge protector must be installed to protect the device. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 89 3 Installation and commissioning 3.5.9 Descriptions for connectors Continued For connection details, see Circuit diagram - OmniCore C90XT, 3HAC065464-009 and Application manual - Scalable I/O, 3HAC070208-001. Recommended surge protector xx1800002551 The protect voltage for the surge protector should be 24 V DC.
Page 90 This will affect the protection level of the cabinet if it's not executed correctly. It is recommended to use icotek KT grommet. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 91 The 24 V terminal block power supply is isolated from the internal logical circuit of the controller. For connection details, see Circuit diagram - OmniCore C90XT, 3HAC065464-009. Customer cable layout It is recommended to use multicore cable for the customer connection.
Page 92 Customer safety interface: emergency stop and automatic stop Type Weidmüller S2L 3.50 90F S2L 3.50/16/90F 3.5SN BK BX 2*8 pins Article number 1728680000 (or equivalent) Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 93 Safety loop high side of external emergency stop input. ES1-/ ES2- Safety loop low side of external emergency stop input. 0V_CH1_CH2 24V power reference ground. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 94 Customer_24V_CH2 24V_CH2 24V_CH2 Customer_24V_CH2 AS2+ / ES2+ AS2+ / ES2+ AS2- / ES2- AS2- / ES2- 0V_CH1_CH2 0V_CH1_CH2 Customer_0V_CH2 Customer_0V_CH2 xx1900000600 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 95 AS2- / ES2- AS2- / ES2- 0V_CH1_CH2 0V_CH1_CH2 xx1900000599 For more connections other than those illustrated above, carefully assess the risk before use and contact your local ABB for support. Description Connection Customer optional interface Type Weidmüller S2L 3.50 90F S2L 3.50/16/90F 3.5SN BK BX 2*9 pins...
Page 96 CANNOT be used to connect any other devices. All external safety devices must be connected from the customer interface on robot signal exchange proxy. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 97 Customer IO power supply Type Weidmüller SC 3.81 90F SC 3.81/08/90F 3.2SN BK BX 8 Pins Article number 1793380000 (or equivalent) Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 98 Max output current Description Connection Customer optional power input (Reserved) Type Weidmüller SC 3.81 90F SC 3.81/06/90F 3.2SN BK BX 6 Pins Article number 1793370000 (or equivalent) Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 99: Configuring Safety Stops
Note When upgrading RobotWare systems from 7.0 or 7.1, the stop configuration is done using system parameters. See also the circuit diagram, Circuit diagram - OmniCore C90XT. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 100: Programmable Stop Functions
The program execution can be continued directly, for example by activating a start signal. Note Only safety rated input signals are allowed to be used for safety. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 101 \Sup: the robot will continue to the ToPoint. If more than one search hit is found, an error will be repor- ted. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 102 All results are from tests on one moving axis. All stop distances are valid for floor mounted robot, without any tilting. For detail stopping time/distance for each robot, see Product specification Robot stopping distances according to ISO 10218-1. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 103: I/O System
DeviceNet Board 3HAC043383-001 DSQC1006 Available software based fieldbuses The following software based fieldbuses are available as RobotWare options. • EtherNet/IP • PROFINET Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 104 For more information on how to install and configure the fieldbuses, see the respective manual. Manual title Article number Application manual - DeviceNet Master/Slave 3HAC066562-001 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 105: Scalable I/O, Internal And External
DSQC1030 as base unit and add-on units as extension. Scalable I/O units The I/O unit DSQC1030 Digital Base belongs to the ABB Scalable I/O system, which is a modular, compact, and scalable I/O system that consists of a base device (minimum configuration), and add-on devices.
Page 106: Installing Options
The illustration shows the location of the harness double SMB in the controller. xx2000000448 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 107 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 108 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 109 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 110: Installing The Scalable I/O Devices
Article number Note Standard toolkit Content is defined in section Standard toolkit for controller on page 417. ESD protective wrist band Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 111 The unit is sensitive to ESD on page xx1900001446 Push the digital base into the bracket until you hear a clear clicking sound. xx1900002447 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 112 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 113: Installing The Ethernet Extension Switch
The illustration shows the location of the Ethernet extension switch in the controller. xx1900001465 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 114 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 115 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 116: Installing The Power Supply Optional Device
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 117 Note/Illustration Hang the 24V terminal block to the bracket and push the lower part until you hear a clear clicking sound. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 118 For DSQC 634: Hang the power supply to the bracket and push the lower part until you hear a clear clicking sound. xx1900001908 For DSQC 634: xx1900001950 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 119 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 120: Installing The Fieldbus Adapter Slave Devices
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 121 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 122: Installing The Fieldbus Master
Harness DeviceNet is an option of process connector. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 123 K2.X17 - G2.X1, G1.X2 • K2.X6, K2.X11 - A1.X2 • K2.X7, K2.X22 - Harn. LV robot power • K2.X9 & X13 - FlexPendant Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 124 If the Ethernet extension switch is not installed, connect and discon- nect the connector A2.X4 to/from K5.1.X5. Remove the screws holding the main computer. xx1900001877 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 125 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000419 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 126 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx2000000419 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 127 Note The Connected Services Gateway and Ether- net extension switch are omitted on the illus- tration to make it more clear. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 128 Note The Connected Services Gateway and Ether- net extension switch are omitted on the illus- tration to make it more clear. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 129 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000419 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 130 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 131 Refit the assembly onto the mounting plate. xx1900001885 xx1900001878 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 132 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 133 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 134: Installing The Conveyor Tracking Module
Required parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 135 The unit is sensitive to ESD on page xx1900001446 Open the door. Opening the door on page 174. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 136 Function tests on page 165. For more information about the option Conveyor Tracking, see Application manual - Conveyor tracking. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 137: Installing The Cable Grommet Assembly
It is recommended to use icotek KT grommet. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 138 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 139 Refitting the cables to the cable grommet assembly Action Note/Illustration Insert and equip the cable to the corres- ponding KT grommet. xx1900002337 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 140 Screws: Hex socket head cap screw M5x50 screws. 12.9 Gleitmo 603+Geomet 500 (3 pcs) Tightening torque: 2 Nm - 3 Nm. xx1900002334 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 141 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 142 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 143: Installing The Filter
The illustration shows the location of the air filter on the controller. xx1900001473 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 144 Fit the air filter to the cabinet. Secure it with the screws. xx1900001492 Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 145: Installing Add-On Devices
Connect PE19 as grounding for the extension box in any use case. Required equipment Equipment Information Standard toolkit Standard toolkit for controller on page 417. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 146 Anchor bolts: M8 X 4 or steel platform with anchor bolts. Tighten torque: 11.3 Nm-12.6 Nm Remove the four plastic screw. xx1900001450 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 147 Lock them with screws. xx1900001452 Open the door of the extension box. Opening the door on page 174. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 148 314 • X106 Refitting the cables to the cable grommet assembly on page 317. xx2000000446 xx2000000689 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 149 Info/illustration Install the equipment to the extension box according to your requirements. WARNING ABB only offers the extension box as an encapsulation for customer installing extern- al devices. It is the system builder's responsibly to en- sure the complacence with electrical safety, for example the Low Voltage Directive.
Page 150: Installing The Conveyor Tracking Module To Extension Box
Required parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 151 Open the door of the extension box. Opening the door on page 174. Fit the conveyor tracking module by snapping it onto the mounting rail . xx1900001913 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 152 Function tests on page 165. For more information about the option Conveyor Tracking, see Application manual - Conveyor tracking. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 153: Installing External Devices
Only LVD equipments can be installed on the door of the controller. WARNING ABB only offers the extension box as an encapsulation for customer installing external devices. It is the system builder's responsibly to ensure the complacence with electrical safety, for example the Low Voltage Directive.
Page 154: Initial Test Before Commissioning
Function tests When the installation is complete, perform the function tests in section Function tests on page 165 to verify that the safety features work properly. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 155: Maintenance
Function test after replacement of component After replacing a component in the controller, the function tests should be performed. See Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 156: Inspection Activities
After inspection: Temporarily turn the power supply on. Inspect the fans to make sure they function correctly. Switch the power off. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 157: Cleaning Activities
Do not wring the filter to press out water. direction of filter airflow. If a fine filter us used, refit a new polymeric filter element to the filter. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 158 4 Maintenance 4.3.1 Cleaning air filter Continued Action Note/Illustration Refit the air filter. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 159: Cleaning Of The Controller Cabinet
• Never use compressed air or spray with a high pressure cleaner. • Never leave the door open when cleaning the exterior. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 160: Cleaning The Flexpendant
Check that all protective covers are fitted to the device before cleaning. • Make sure that no foreign objects or liquids can penetrate into the device. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 161 Do not spray with a high pressure cleaner. • Do not clean the device, operating panel and operating elements with compressed air, solvents, scouring agent or scrubbing sponges. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 162: Changing/Replacing Activities
Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 163 Remove the air filter. xx1900001492 Removing the polymeric filter element Action Note/Illustration Take out the polymeric filter element from the filter. xx2000000421 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 164 Secure it with the screws. xx1900001492 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 166: Function Test Of Manual, Auto, And Manual Full Speed Mode With Flexpendant
Note of the failure must be found. Manual full speed mode is not available in USA or Canada. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 167: Function Test Of Three-Position Enabling Device
20224 Enabling device conflict appears in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 168: Function Test Of Contactors A1.Q1 And A1.Q2 Inside The Power Unit
If the event message 37101 Brake failure appears in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 169: Function Test Of Auto Stop
20225 Auto stop conflict appears in the event log, then the test has failed and the root cause of the failure must be found. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 170: Function Test Of External Emergency Stop
Release the external emergency stop device to reset the external emergency stop state. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 171: Function Test Of Estop_Status Output
Make sure that the accessory device is not in emergence stop status any more and can be reset. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 172: Function Test Of Reduced Speed Control
To get accurate results, use sensors or I/O signals to measure the time. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 173: Repair
LED indicators are off before replacing modules. Note When replacing a part on the OmniCore C90XT, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
Page 174: Replacement Of Controller Parts
Action Info/illustration Push the door back. Turn the handle clockwise and push it back into the lock. Turn the key back and take it out. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 175: Replacing The Axis Computer
The illustration shows the location of the axis computer in the controller. xx1900001462 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 176 K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3. Loosen the screw and disconnect: • K6.X4, K6.X5 - SMB. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 177 Be careful with the locking hole on the cabinet when doing assembling or disas- sembling work. xx1900001485 xx1900001486 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 178 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 179 Screws: Torx pan head screw M4x8 (4 pcs) the screws. xx1900001486 xx1900001484 Reconnect: • K6.X11 - A1.X3 • K6.X2 - A2.X9 • K6.X1 - K2.X3 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 180 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 181: Replacing The Fans
The illustration shows the location of the fans in the controller. xx1900001463 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 182: Replacing The Standard Fans
ESD on page xx1900001446 Removing the standard fan Action Note/Illustration Disconnect standard fan: • G1.X2-K2.X17 Remove the fan bracket screws. xx1900001488 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 183 Remove the fan from the bracket. Be careful with the locking hole on the cabinet when doing assembling or disas- sembling work. xx1900001498 xx1900001489 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 184 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 185 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 186: Replacing The Heat Exchanger
The unit is sensitive to ESD on page xx1900001446 Removing the air filter Action Note/Illustration Loosen the attachment screws on the air filter. xx1900001491 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 187 Removing the heat exchanger Action Note/Illustration Disconnect heat exchanger: • G3.X1-K2.X17 Remove the screws locking the sensor and pull out the sensor. xx1900001490 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 188 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 189 The unit is sensitive to ESD on page xx1900001446 Refit the heat exchanger into position according to the location pin. xx1900001494 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 190 Reconnect: • G3.X1-K2.X17 Refit the sensor cable and secure with Screws: Torx pan head screw M4x8 (2 pcs) screws. xx1900001490 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 191 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 192: Replacing The Robot Signal Exchange Proxy
Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 193 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 194 K2.X9 & X13 - FlexPendant (X4) Remove the mating connectors by loosening their attachment screws. xx1900002339 Pull the cable ties out from the locking holes. xx1900001495 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 195 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 196 Insert the cable ties into the locking holes. xx1900001495 Refit the mating connectors and secure their attachment screws. xx1900002339 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 197 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 198: Replacing The Ethernet Switch
The illustration shows the location of the Ethernet switch in the controller. xx1900001465 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 199 Removing the Ethernet extension switch (option) Action Note/Illustration Disconnect: • K2.X2 - K4.X8, A2.X1 • K4.X7 - K5.1.X5 • K4.X6 - A2.X4 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 200 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 201 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 202: Replacing The Connected Services Gateway
For the 3G variant, there is a sim card is located inside the unit. xx1900001466 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 203 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 204 K7.X2 - A2.X5 Note The connector K7.X2 is locked; grab the connector, push it in to release it and then remove the connector. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 205 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 206 Refitting the cable grommet assembly on page 317. Refit the cable in the cabinet according to the record during the disassembly. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 207 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 208: Replacing The Scalable I/O Unit
The illustration shows the location of the scalable I/O in the controller. xx1900001467 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 209 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 210 The harness connected to I/O unit by customer Push the buckle of the digital base slightly and take out the digital base. xx1900002446 xx1900002447 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 211 The unit is sensitive to ESD on page xx1900001446 Push the digital base into the bracket until you hear a clear clicking sound. xx1900002447 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 212 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 213: Replacing The Main Computer
The illustration shows the location of the main computer in the controller. xx1900001468 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 214 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 215 A2.X4 to/from K4.X6. If the Ethernet extension switch is not installed, connect and discon- nect the connector A2.X4 to/from K5.1.X5. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 216 For Connected Services Gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 217 Pull the cable ties out from the locking holes. xx1900001879 Remove the screws and lift out the robot signal exchange proxy. xx1900001880 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 218 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx1900001881 xx1800000491 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 219 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 220 Connected Ser- vices Gateway and the upper surface of the main computer should be zero. xx1800000497 TOP VIEW xx1900001884 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 221 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx2000000419 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 222 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 223 Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. xx1900001880 Insert the cable ties into the locking holes. xx1900001879 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 224 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 225 Reconnect all the connectors on as- sembly of the robot signal exchange proxy, ethernet extension-seven port switch (option), ABB ability™ connected services, and main computer. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 226 A2.X4 to/from K5.1.X5. For Connected Services Gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 227 Ethernet switch (option), Connected Services Gateway, scalable I/O (option), and main computer. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 228 A2.X4 to/from K5.1.X5. For Connected Services Gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 229 Pull the cable ties out from the locking holes. xx1900001886 Remove the screws and lift out the robot signal exchange proxy. xx1900001887 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 230 Carefully pull the side of the Ethernet extension switch and rotate it tightly to take it out from the bracket. xx1900001888 xx1800000491 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 231 Carefully pull the side of the Connected Services Gateway and rotate it tightly to take it out from the bracket. xx1900001890 xx1800000495 TOP VIEW Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 232 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx1900001893 xx1900001894 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 233 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 234 Fit the main computer to the mounting plate. xx1900001894 xx1900001893 Fasten the main computer with the Screws: Torx pan head screw M4x8 (2 pcs) screws. xx1900001892 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 235 Connected Ser- vices Gateway and the upper surface of the main computer should be zero. xx1900001890 xx1800000495 TOP VIEW Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 236 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 237 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 238 Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. xx1900001887 Insert the cable ties into the locking holes. xx1900001886 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 239 K2.X9 & X13 - FlexPendant (X4) For the Ethernet extension switch: • K2.X2 - K4.X8, A2.X1 • K4.X7 - K5.1.X5 • K4.X6 - A2.X4 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 240 Restoring the hardware settings on page 241. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 241 Follow the instructions and tap Next to proceed. Carefully read the information and then check all boxes to confirm that you agree with the ABB conditions. Tap Next to proceed. Read the serial number on the front of the controller and type it in field Serial Number.
Page 242: Replacing The Power Unit
The illustration shows the location of the power unit in the controller. xx1900001469 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 243 A1.X5 - T4.X1 • A1.X12 - T4.X3 • A1.X1 - Power inlet (X0) • A1.X6 A1.X7-T2.X1 and AC Termin- al block Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 244 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 245 Push the power unit until it snaps on the Screws: Torx pan head screw M4x8 (2 pcs) mounting plate and secure the screws. xx1900001895 xx1900001896 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 246 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 247: Replacing The Power Supply
The illustration shows the location of the power supply in the controller. xx1900001470 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 248 The unit is sensitive to ESD on page xx1900001446 Removing the power supply baseline Action Note/Illustration Disconnect: • T2.X1 - A1.X6 • T2.X2 - K2.X1 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 249 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 250 For more information, see Electrical safety on page Open the door. Opening the door on page 174. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 251 ESD on page xx1900001446 Removing the power supply Action Note/Illustration Remove the end clamp besides the power supply with a screwdriver. xx1900001907 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 252 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 253 Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 254 ESD on page xx1900001446 Removing the power supply Action Note/Illustration Remove the end clamp besides the power supply with a screwdriver. xx1900002443 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 255 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 256 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 257: Replacing The Drive Unit
The illustration shows the location of the drive unit in the controller. xx1900001471 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 258 The unit is sensitive to ESD on page xx1900001446 Removing the power supply baseline Action Note/Illustration Disconnect: • T2.X1 - A1.X6 • T2.X2 - K2.X1 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 259 Cut the cable tie for the DC-bus cable and move it to the other side. xx1900001900 Cut the cable tie for the EtherCAT cable. xx1900002338 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 260 Continued Action Note/Illustration Remove the attachment screws and pull Lengthened screwdriver the drive unit out from the two snaps. xx1900001898 xx1900001899 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 261 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 262 Push the drive unit into the snaps on the Screws: Torx pan head screw M4x8 (4 pcs) mounting plate and secure the screws. xx1900001898 xx1900001899 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 263 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 264 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 265: Replacing The Fieldbus Master
The illustration shows the location of the fieldbus master in the controller. xx1800003420 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 266 Disconnect all the connectors on the as- sembly group of the robot signal ex- change proxy, Ethernet switch (option), Connected Services Gateway, and main computer. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 267 A2.X4 to/from K4.X6. If the Ethernet extension switch is not installed, connect and discon- nect the connector A2.X4 to/from K5.1.X5. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 268 For Connected Services Gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 269 Pull the cable ties out from the locking holes. xx1900001879 Remove the screws and lift out the robot signal exchange proxy. xx1900001880 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 270 Note The Connected Services Gateway and Ether- net extension switch are omitted on the illus- tration to make it more clear. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 271 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 272 Note The Connected Services Gateway and Ether- net extension switch are omitted on the illus- tration to make it more clear. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 273 Note The Connected Services Gateway and Ether- net extension switch are omitted on the illus- tration to make it more clear. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 274 ESD on page xx2000000419 Fit the robot signal exchange proxy and Screws: Torx pan head screw M4x8 (4 pcs) secure the screws. xx1900001880 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 275 When handling the computer outside of the controller, use the wrist strap button located on the side of the computer. xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 276 Reconnect all the connectors on as- sembly of the robot signal exchange proxy, ethernet extension-seven port switch (option), ABB ability™ connected services, and main computer. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 277 A2.X4 to/from K5.1.X5. For Connected Services Gateway wired, there is no power cable. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 278 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 279: Replacing The Conveyor Tracking Module(Ctm)
The illustration shows the location of the conveyor tracking module in the controller. xx1900001472 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 280 ESD on page xx1900001446 Removing the conveyor tracking module (option) Action Note/Illustration Disconnect: • B1.X1 - K2.X19.1 & K2.X19.2 • B1.X7 - K4.X1-5 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 281 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 282 Hang the conveyor tracking module into the bracket and push the lower of it until you hear a clear clicking sound. xx1900001913 xx1900001912 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 283 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 284: Replacing The Air Filter
The illustration shows the location of the air filter on the controller. xx1900001473 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 285 Removing the air filter Action Note/Illustration Loosen the attachment screws on the air filter. xx1900001491 Remove the air filter. xx1900001492 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 286 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 287 Secure it with the screws. xx1900001492 Concluding procedure Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 288: Replacing Parts On The Panels
The illustration shows the location of the manipulator signal connector. xx1900001476 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 289 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 290 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 291 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 292: Replacing The Motor Connector
The illustration shows the location of the motor connector in the controller. xx1900001478 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 293 5 Repair 5.3.2 Replacing the motor connector Continued Required documents Document Article number Note Circuit diagram - OmniCore C90XT 3HAC065464-009 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 294: Replacing The Motor Connector
Disconnect the following connectors for the motor connector: • T4.X7, T4.X8, T4.X9 • X1 - K2.X7 & X22 • PE.5 & PE.6 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 295 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 296 Use the same position as from removing the motor connector. Concluding procedure Action Note/Illustration Close the door. Closing the door on page 174. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 297 5.3.2.1 Replacing the motor connector Continued Action Note/Illustration Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 298: Replacing The Fieldbus Adapter Slave
The illustration shows the location of the fieldbus adapter slave in the controller. xx1900001474 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 299 The unit is sensitive to ESD on page xx1900001446 Push the fieldbus slot cover into the main computer until you hear a clear 'click' sound. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 300 Note/Illustration DANGER Before doing any work inside the cabinet, disconnect the mains power. For more information, see Electrical safety on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 301 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 302: Replacing The Power Inlet
The illustration shows the location of the power inlet in the controller. xx1900001479 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 303 Removing the power inlet Action Note/Illustration Disconnect the mains switch from the handle for 6 switch by pressing the push hook. xx1900001919 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 304 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 305 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 306: Replacing The Hmi Signal (Flexpendant) Connector
The illustration shows the location of the HMI signal connector in the controller. xx1900001475 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 307 The cables need to be installed in the same position. Disconnect: • TPU (X4) - K2.X9 & X13 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 308 5 Repair 5.3.5 Replacing the HMI signal (FlexPendant) connector Continued Action Note/Illustration Remove the screws. xx1900001921 Remove the cover plate. xx1900001922 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 309 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 310 Use the same position as from removing the HMI signal connector. Refit the cover plate. xx1900001922 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 311 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 312: Replacing The Cable Grommet Assembly
It is recommended to use icotek KT grommet. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 313 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 314 Take the cable grommet assembly out. Releasing the cables from the cable grommet assembly Action Note/Illustration Unscrew the cable entry frame from the enclosure wall. xx1900002332 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 315 Remove the attachment screws on the frame and cover strip. xx1900002334 Remove the cover strip from the frame. xx1900002335 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 316 Remove the grommets in the upper row first and then the second row. xx1900002336 Remove the cable from the correspond- ing KT grommet. xx1900002337 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 318 12.9 Gleitmo 603+Geomet 500 (3 pcs) Tightening torque: 2 Nm - 3 Nm. xx1900002334 Route the cables through the cut-out. xx1900002333 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 319 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 320 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 321: Replacing The Cable Grommet Assembly
It is recommended to use icotek KT grommet. Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number...
Page 322 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 323 Take the cable grommet assembly out. Releasing the cables from the cable grommet assembly Action Note/Illustration Unscrew the cable entry frame from the enclosure wall. xx1900002332 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 324 Remove the attachment screws on the frame and cover strip together. xx1900002334 Remove the cover strip from the frame. xx1900002335 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 325 Remove the grommets in the upper row first and then the second row. xx1900002336 Remove the cable form the correspond- ing KT grommet. xx1900002337 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 327 12.9 Gleitmo 603+Geomet 500 (3 pcs) Tightening torque: 2 Nm - 3 Nm. xx1900002334 Route the cables through the cut-out. xx1900002333 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 328 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 329 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 330: Replacing The Harness Eth Outlet With Cable
The illustration shows the location of the harness ETH outlet with cable. xx1900001482 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 331 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 332 5.3.8 Replacing the harness ETH outlet with cable Continued Removing the harness ETH outlet with cable Action Note/Illustration Remove the screws. xx1900001921 Remove the cover plate. xx1900001922 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 333 The unit is sensitive to ESD on page Insert the harness ETH outlet with cable into the cover from inner side of the cabinet. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 334 Use the same position as from removing the harness ETH outlet with cable. Refit the cover plate. xx1900001922 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 335 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 336: Replacing The Led Indicator
The illustration shows the location of the LED indicator. xx1900001483 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 337 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page xx1900001446 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 338 5.3.9 Replacing the LED indicator Continued Removing the LED indicator Action Note/Illustration Remove the screws. xx1900001921 Remove the cover plate. xx1900001922 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 339 Insert the LED indicator into the cover from outer side of the door and the screw from inner side and screw them up. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 340 Insert the terminals (X1 & X2) of cables into the lamp and secure with the screws. xx1900001926 Refit the cover plate. xx1900001922 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 341 Close the door. Closing the door on page 174. Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 342: Replacing Parts On The Flexpendant
Power cable Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 343 Disconnect the FlexPendant from the controller. Remove the attachment screws for the power cable cover. xx1800001189 Remove the power cable cover. xx1800001190 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 344 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 345 Screws: Torx pan head screw M4x8 (3 pcs) the screws. xx1800001196 Perform the function tests to verify that the safety features work properly, see Function tests on page 165. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 346: Replacing The Joystick Protection
The illustration shows the location of the joystick protection on the FlexPendant. xx1800001197 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 347 The unit is sensitive to ESD. Before handling the unit read the safety inform- ation in section The unit is sensitive to ESD on page Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 348 5.4.2 Replacing the joystick protection Continued Action Note/Illustration Refit the joystick protection. xx1800001200 Secure the screws. xx1800001206 Countersunk head screw: ST2.9 X 10 (6 pcs) Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 349: Replacing The Fasten Strip
The illustration shows the location of the fasten strip on the FlexPendant. xx1900000771 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the OmniCore C90XT via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 350 This page is intentionally left blank...
Page 351: Decommissioning
To remove all data from the OmniCore controller, use the Delete user data function (part of Delete RobotWare system function) in RobotWare. See Operating manual - Integrator's guide OmniCore. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 352: Environmental Information
Cabinet structure, plates, screws, etc. The product does not contain silicone by design but there might be a minimal risk of contamination during production. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 353 China RoHS symbol The following symbol shows the information to hazardous substances and the environmental protection use period of OmniCore C90XT according to "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products (SJ/T 11364-2014) ".
Page 354 This page is intentionally left blank...
Page 355: Troubleshooting
Check: been installed • the configuration files • connectors • options and their configuration • changes in the robot working area/movements. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 356 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 357: Troubleshooting Fault Symptoms
Controller fails to start on page 374 • Reflashing firmware failure on page 375 • Inconsistent path accuracy on page 376 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 358: No Leds Are Lit On The Controller
Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If no LEDs are lit on the controller during start-up, use this procedure to troubleshoot what might cause the problem.
Page 359 Check Q0 power out Replace Q0 Abnormal Troubleshoot Check T2.X1 power unit Troubleshoot power supply Not lit Check LED status Problem solved xx2000000444 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 360 Check connector T2.X1. If abnormal, see Troubleshooting the power unit on page 382. Troubleshoot the power supply unit. Troubleshooting the power supply on page 401. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 361: Start-Up Failure
Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If there seems to be a power failure during start-up, use this procedure to troubleshoot what might cause the problem.
Page 362 Look at the LED MS. LED MS should be green. • If not, see Troubleshooting the robot signal exchange proxy on page 407. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 363 For more details about the LEDs, STAT. Troubleshooting the main computer on page 398. If the problem remains, contact ABB. For more details, see Circuit diagram - OmniCore C90XT. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 364: System Update Failure
C Perform a complete re-installation of the RobotWare System using RobotWare Installation Utilities and then reloading the previous backup. See Operating manual - Integrator's guide OmniCore. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 365: Problem Releasing The Robot Brakes
DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Recommended working procedure If the brakes do not release, no robot movement is possible and a number of error log messages can occur.
Page 366 Test the brake Brake is ok Not ok Test the brake release Contact ABB Brake release is ok Problem solved xx1800001836 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 368 Check that the brake release function is ok. For more details on how to release the brakes, see the robot's product manual. • If it is not ok, contact your local ABB. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 369: Problem Starting Or Connecting The Flexpendant
Check the FlexPendant for errors and warnings. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D...
Page 370 ES & EN & MON & 24V HMI control & feedback A2.K3 HMI connection FlexPendant Ethernet Ethernet Main computer A2 24V PC xx1800001830 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 371 Action Note Try resetting the FlexPendant using the reset See Operating manual - OmniCore. button located next to the USB port. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 372 Check that the FlexPendant works normally. If it is not ok, contact your local ABB. This is detailed in section Troubleshooting the FlexPendant on page 379. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 373: Problem Using The Joystick
If the joystick is still not working, then port on the back of the FlexPendant. replace the FlexPendant. Note The reset button only resets the FlexPendant, not the system on the controller. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 374: Controller Fails To Start
See also Troubleshooting the main computer on page 398. How to install systems is described in Operating manual - Integrator's guide OmniCore. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 375: Reflashing Firmware Failure
If RobotWare has been updated recently, make sure that the versions of the old and the new unit are identical. If the problem remains, contact your local ABB for information about which firmware version is compatible with your hardware. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D ©...
Page 376: Inconsistent Path Accuracy
Replace the faulty parallel bar as specified (applies to robots fitted with parallel bars in the product manual for the robot. only). Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 377 365. If applicable: Check the setting for the The swivel has an in-built resistance that swivel. needs to be set in the system parameters. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 378: Troubleshooting Units
Troubleshooting the power supply on page 401 Fieldbus adapter slave Troubleshooting the fieldbus adapter slave on page 406 Robot signal exchange proxy Troubleshooting the robot signal exchange proxy on page 407 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 379: Troubleshooting The Flexpendant
Check the 24 V power supply. Read the error event log message and follow any instructions of references. For more information on the FlexPendant, see Operating manual - OmniCore. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 380: Troubleshooting The Drive Unit
The illustration below shows the indication LEDs on the drive unit. OmniCore C90XT xx1800000575 Ethernet LEDs (yellow) Ethernet LEDs (green) Status LED Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 381 No color: Power to the drive unit is missing. • Red, steady: Internal error. • Red, flashing: Firmware error or self-test failure. • Green, flashing: Communication error to another module. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 382: Troubleshooting The Power Unit
The illustration below shows the LEDs on the power unit. OmniCore C90XT xx1800000576 Ethernet LEDs (yellow) Ethernet LEDs (green) Status LED Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 383 Power the controller off. Wait one minute, power the controller on. Make sure that the control system power supply is in run-time mode. Wait 30-60 seconds after power-on. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 384 Normal Connection ok Troubleshoot robot Troubleshoot no Power unit is ok signal exchange proxy LEDs are lit xx1800002357 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 385 Troubleshooting the robot signal exchange proxy on page 407. • If the output voltage is abnormal, pro- ceed with step 6. xx1900000043 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 386 How to replace the unit is detailed in Replacing place it and verify that the fault has the power unit on page 242. been fixed. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 387: Troubleshooting Fieldbuses And I/O
Information about how to troubleshoot the fieldbuses and I/O units can be found in the manual for the respective fieldbus or I/O unit. See References on page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 388: Troubleshooting The Connected Services Gateway
7.3.6 Troubleshooting the Connected Services Gateway Location The illustration shows the location of the Connected Services Gateway in the controller. xx1900001466 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 389 Wi-Fi connection. Orange: • ON, flashing: Wi-Fi transceiver on, searching network. • ON, solid: Wi-Fi transceiver on and connected to network. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 390 Power the controller off. Wait one minute, power the controller on. Make sure that the control system power supply is in run-time mode. Wait 30-60 seconds after power-on. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 391 Check connector X3 Troubleshoot Not ok Check antenna, connectivity of 3G/sim sim card etc. card/WiFi, antenna Replace the Connected Services Gateway xx1900000139 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 392 7. • If there is a problem with the con- nection, repair the connection and go back to step 5. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 393 How to replace the unit is described in be faulty, replace it and verify that the Replacing the Connected Services Gate- problem is resolved. way on page 202. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 394: Troubleshooting The Ethernet Switch
7.3.7 Troubleshooting the Ethernet switch 7.3.7 Troubleshooting the Ethernet switch Location The illustration shows the location of the Ethernet switch in the controller. xx1900001465 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 395 On:100/1000 Mbps data rate is selected. Yellow: • Flashing: The Ethernet is active on link. • Solid: A LAN link is established. • Off: A LAN link is not established. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 396: Troubleshooting The Axis Computer
LEDs The illustration below shows the LEDs on the axis computer. xx1800000581 Ethernet LED (yellow) Ethernet LED (green) Status LED Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 397 Flashing: The two units are communicating on the Ethernet chan- nel. • Solid: A LAN link is established. • Off: A LAN link is not established. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 398: Troubleshooting The Main Computer
The illustration shows the location of the main computer in the controller. xx1900001468 LEDs The illustration below shows the LEDs on the main computer: xx1800000585 Power status LED Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 399 For information about the LEDs on the AnybusCC slave fieldbus adapter and the PCIExpress master/slave fieldbus board, see the corresponding fieldbus manual. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 400 Re-install RobotWare, if possible. The main computer may be faulty, Replacing the main computer on page 213. replace it and verify that the fault has been fixed. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 401: Troubleshooting The Power Supply
The illustration below shows the location of the system power supply in the controller. xx2000000431 LEDs The illustration below shows the LEDs on the power supply. xx1800000582 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 402 Power the controller off. Wait one minute, power the controller on. Make sure that the control system power supply is in run-time mode. Wait 30-60 seconds after power-on. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 403 • Off: either the power supply is faulty or it does not have sufficient input voltage. Proceed with step 2. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 404 If the input voltage is faulty, correct it. Verify that the fault has been fixed and restart this guide if necessary. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 405 The power supply may be faulty, Replacing the power supply on page 247. replace it and verify that the fault has been fixed. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 406: Troubleshooting The Fieldbus Adapter Slave
Red, solid: Internal error. • Red, flashing continuously: Firmware error or self-test failure. • Green, flashing continuously: Communication error to another module. Check the messages on the FlexPendant. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 407: Troubleshooting The Robot Signal Exchange Proxy
7.3.12 Troubleshooting the robot signal exchange proxy Location The illustration below shows the location of the robot signal exchange proxy in the controller. xx1900001464 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 408 • White, solid: Motors_ON function is on. • White, flashing: safety loop is open, for example after an emer- gency stop. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 409 Power the controller off. Wait one minute, power the controller on. Make sure that the control system power supply is in run-time mode. Wait 30-60 seconds after power-on. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 410 OFF, either the robot signal exchange proxy is faulty or it does not have sufficient input voltage. Proceed with step 2. Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 411 How to replace the unit is detailed in Replacing the proxy may be faulty, replace robot signal exchange proxy on page 192. it and verify that the fault has been fixed. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 412 This page is intentionally left blank...
Page 413: Reference Information
8.1 Introduction 8 Reference information 8.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 414: Applicable Standards
ISO 13732-1:2008 Ergonomics of the thermal environment - Part 1 IEC 60974-1:2012 Arc welding equipment - Part 1: Welding power sources Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 415 Degrees of protection provided by enclosures (IP code) Only valid for arc welding robots. Replaces IEC 61000-6-4 for arc welding robots. Only robots with protection Clean Room. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 416: Unit Conversion
1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 417: Standard Toolkit For Controller
Phillips-1 Box spanner 8 mm Toolkit recommended for troubleshooting Tool Note Normal shop tools Contents as specified above. Multimeter Camera To document problems or procedures Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 418: Screw Joints
The table below specifies the recommended standard tightening torque for oil-lubricated screws with slotted or cross-recess heads. Dimension Tightening torque (Nm) Class 4.8, oil-lubricated M2.5 0.25 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 419: Weight Specifications
In all repair and maintenance instructions, weights of the components handled are sometimes specified. All components exceeding 22 kg (50 lbs) are high-lighted in this way. To avoid injury, ABB recommends the use of lifting equipment when handling components with a weight exceeding 22 kg. Example...
Page 420: Lifting Accessories And Lifting Instructions
This implies that the instructions delivered with the lifting accessories should be stored for later reference. Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 421: Spare Parts
9 Spare parts 9 Spare parts Spare part level ABB spare parts are categorized into two levels, L1 and L2. Always check the part level before conducting a service work on a spare part. • L1 spare parts The L1 parts can be replaced in the field. The maintenance and replacement instructions given in the related product manuals must be strictly followed.
Page 422: Controller Parts
Removed parts and spare parts must not be disassembled or opened. Drive units xx1900001930 Spare part num- Description Type Spare part level 3HAC063913-001 Drive DSQC3041 Power units xx1900001931 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 423 Harness ETH outlet with cable Manipulator signal connectors (SMB) xx1900001942 Spare part num- Description Type Spare part level 3HAC069674-001 Harness Single SMB connection Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 424 Harness Double SMB connection (option) Harness TPU connection xx1900001943 Spare part num- Description Type Spare part level 3HAC069673-001 Harness TPU connection Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 425 9.1 Controller parts Continued Blind plate xx2000000453 Spare part num- Description Type Spare part level 3HAC069953-001 Blind plate Harness motors power xx1900001944 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 426 Analog add-on [3034-2] (Add-on) DSQC1032 3HAC060925-001 Connectors I/O Analog (Add-on) 3HAC058666-001 Relay add-on [3035-2] (Add-on) DSQC1033 3HAC060926-001 Connectors I/O Relay (Add-on) Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 427 CTM-01 xx1900001938 Spare part num- Description Type Spare part level 3HNA027579-001 Conveyor tracking module [3103-1] DSQC2000 3HNA029345-001 CONNECTOR KIT - DSQC2000 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 428 Magnetic roof antenna, 3G (baseline) 3HAC060962-001 Connected Services-WiFi [3013-2] (option) 3HAC059424-001 Magnetic roof antenna, WiFi (option) 3HAC061701-001 Connected Services-Wired [3013-1] DSQC1041 (option) Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 429 Integr Vision camera med. Res DSQC1020 3HAC053954-001 Integr Vision camera high res DSQC1021 3HAC051753-003 Integr Vision power cable 3HAC051736-003 Integr Vision ethernet cable Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 430 Heat exchanger 3HAC059214-001 Standard fan Axis computer xx1900001927 Spare part num- Description Type Spare part level 3HAC029157-001 Axis Computer DSQC 668 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 431 Spare part level 3HAC071301-001 Power supply DSQC3035 3HAC14178-1 DSQC 609 power supply DSQC 609 3HAC13398-2 DSQC 634 power supply DSQC 634 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 432 Spare part num- Description Type Spare part level 3HAC062390-001 Fieldbus slot cover (baseline) 3HAC045973-001 DeviceNet Slave Fieldbus adaptor DSQC1004 [3030-1] (option) Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 433 Continued Process, fieldbus and I/O connectors xx1900001481 xx1900001928 Spare part num- Description Type Spare part level 3HAC066396-001 Cable grommet asm (option) Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 434 Spare part num- Description Type Spare part level 3HAC068416-001 Air filter-Fine filter 3HAC068543-001 Air filter (Polymeric) 3HAC068415-001 Air filter-coarse filter Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 435 Cable grommet asm xx1900001480 xx1900001947 Spare part num- Description Type Spare part level 3HAC069954-001 Blind plate (baseline) 3HAC066396-001 Cable grommet asm Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 436 Connector AC power inlet Robot signal exchange proxy xx1900001936 Spare part num- Description Type Spare part level 3HAC064662-001 Signal exchange DSQC3037 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 437 End clamp xx2000000529 xx1900001940 Spare part num- Description Type Spare part level 3HAB7983-1 End clamp Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 438 Harness AC_OK signal Harness A1.X13 - K2.X10 3HAC066521-001 Harness Temp Sensor Harness K2.X21 - TempSensor 3HAC066522-001 Harness 24_SYS_DRV Harness K2.X4 - A1.X9 Continues on next page Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 439 Spare part num- Description Type Spare part level 3HAC064091-001 Harness 24_PC Harness K2.X2 - K4.X8, A2.X1 3HAC059273-001 Harness dual channel safety Harness K2.X12 - K3.X6, K3.X7 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 440: Flexpendant Parts
FlexPendant power cable 30 m 3HAC065419-001 Fasten strip 3HAC068915-001 FlexPendant extension cable, 15 m 3HAC068915-002 FlexPendant extension cable, 22 m 3HAC068915-005 FlexPendant extension cable, 30 m Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 441: Manipulator Cables
Signal cable level Signal cable, shielded: 3 m 3HAC067446-001 Signal cable, shielded: 7 m 3HAC067446-002 Signal cable, shielded: 15 m 3HAC067446-003 Signal cable, shielded: 30 m 3HAC067446-004 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 442: Customer Cables - Cp/Cs Connectors (Option)
9.3.2 Customer cables - CP/CS connectors (option) CP/CS cables, IRB 1100, 1300, 910INV CP/CS cable length Article number CP/CS cable level 3HAC067449-001 3HAC067449-002 15 m 3HAC067449-003 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 443: Customer Cables - Ethernet Floor Cable
One end is RJ45, one end is X-code. Ethernet floor cable length Article number Ethernet floor cable level Eth.RJ45_X floor cable, 7 m 3HAC067447-002 Eth.RJ45_X floor cable, 15 m 3HAC067447-003 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
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Page 445: Index
181 FlexPendant connector, 137, 143, 284, 306, 312, 321 copper FlexPendant holder, 58 disposal, 352 FlexPendant joystick not working, 373 FlexPendant not responding, 369 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 446 365 Lithium product standards, 414 disposal, 352 protection classes, 40 lock and tag, 31 protection type, 40 protective equipment, 16 protective stop Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 447 WAN port, 84 safety standards, 414 weight, 39 safety stops wrist strap, 42 configuring, 99 scalable I/O, 105 connectors, 88 X45 IP20, 91 installing, 110 Product manual - OmniCore C90XT 3HAC073706-001 Revision: D © Copyright 2020-2021 ABB. All rights reserved.
Page 450 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2020-2021 ABB. All rights reserved. Specifications subject to change without notice.

ABB OmniCore C90XT Product Manual

1 Safety

2 Controller Description

3 Installation and Commissioning

4 Maintenance

5 Repair

6 Decommissioning

7 Troubleshooting

8 Reference Information

9 Spare Parts

Quick Links

Troubleshooting

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Summary of Contents for ABB OmniCore C90XT