Page 1 ROBOTICS Product manual IRB 1100...
Page 2 Trace back information: Workspace 22C version a10 Checked in 2022-09-29 Skribenta version 5.5.019...
Page 4 Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damage to persons or property, fitness for a specific purpose or the like.
Page 5: Table Of Contents
Robot cabling and connection points ............3.6.2 Customer connections ................Start of robot in cold environments ..............Test run after installation, maintenance, or repair ............ Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 6 Synchronization marks and synchronization position for axes ......6.2.2 Calibration movement directions for all axes ..........Updating revolution counters ................6.3.1 Updating revolution counters on OmniCore robots ........Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 7 Unit conversion ....................Screw joints ....................Weight specifications ..................Standard toolkit ....................Special tools ....................10 Spare parts 10.1 Spare part lists and illustrations ................Index Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
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Page 9: Overview Of This Manual
Product manual scope The manual covers all variants and designs of the IRB 1100. Some variants and designs may have been removed from the business offer and are no longer available for purchase.
Page 10 Overview of this manual Continued References Documentation referred to in the manual, is listed in the table below. Document name Document ID Product manual, spare parts - IRB 1100 3HAC064994-001 Product specification - IRB 1100 3HAC064993-001 Circuit diagram - IRB 1100 3HAC066314-009...
Page 11 Added cleaning instructions for robots with protection type Clean Room. • Updated robot power cable information, see Robot cables on page • Updated the unit of axis-6 working range. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 12 Published in release 22C. The following updates are done in this revision: • Updated spare part numbers for axes 1-6 motors. • Added expected life of gearboxes. • Updated information label figure. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 13: Product Documentation
Product documentation Categories for user documentation from ABB Robotics The user documentation from ABB Robotics is divided into a number of categories. This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
Page 14 The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and troubleshooters. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 15: How To Read The Product Manual
Likewise, certain work methods or general information that is valid for several product models, can be illustrated with illustrations that show a different product model than the one that is described in the current manual. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
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Page 17: Safety
The installation and/or use of non-original spare parts and equipment can negatively affect the safety, function, performance, and structural properties of the robot. ABB is not liable for damages caused by the use of non-original spare parts and equipment.
Page 18: Requirements On Personnel
The plant liable must make sure that the personnel is trained on the robot, and on responding to emergency or abnormal situations. Personal protective equipment Use personal protective equipment, as stated in the instructions. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 19: Safety Signals And Symbols
NOTE Signal word used to indicate important facts and conditions. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 20 1.2.1 Safety signals in the manual Continued Symbol Designation Significance Signal word used to indicate where to find additional information or how to do an operation in an easier way. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 21: Safety Symbols On Manipulator Labels
Prohibition Used in combinations with other symbols. xx0900000839 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 22 Brake release Pressing this button will release the brakes. This means that the robot arm can fall down. xx0900000808 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 23 Tip risk when loosening bolts The robot can tip over if the bolts are not securely fastened. xx0900000810 xx1500002402 Crush Risk of crush injuries. xx0900000817 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 24 Risk of heat that can cause burns. (Both signs are used) xx0900000818 xx1300001087 Moving robot The robot can move unexpectedly. xx0900000819 xx1000001141 xx1500002616 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 25 Lifting of robot xx0900000822 Can be used in combination with prohibition if oil is not allowed. xx0900000823 Mechanical stop xx0900000824 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 26 Shut off with handle Use the power switch on the controller. xx0900000827 Do not step Warns that stepping on these parts can cause damage to the parts. xx1400002648 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 27: Robot Stopping Functions
For more information see: • Product manual - OmniCore C30 • Product manual - OmniCore C90XT • Product manual - OmniCore E10 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 28: Safety During Installation And Commissioning
When the robot is installed at a height, hanging, or other than mounted directly on the floor, there will be additional hazards. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 29 Before the robot system is put into operation, verify that the safety functions are working as intended and that any remaining hazards identified in the risk assessment are mitigated to an acceptable level. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 30: Safety During Operation
Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. A robot may perform unexpected limited movement. WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 32 Unexpected movement of robot arm WARNING Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 33 WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Related information See also the safety information related to installation and operation. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 34: Emergency Release Of The Robot Axes
When releasing the holding brakes, the robot axes may move very quickly and sometimes in unexpected ways. Make sure no personnel is near or beneath the robot. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 35: Brake Testing
For robots with the option SafeMove, the Cyclic Brake Check routine is recommended. See the manual for SafeMove in References on page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 36: Safety During Troubleshooting
The manipulator can move unexpectedly at any time. DANGER Troubleshooting on the controller while powered on must be performed by personnel trained by ABB or by ABB field engineers. A risk assessment must be done to address both robot and robot system specific hazards.
Page 37: Safety During Decommissioning
Hazards due to the use of brake release devices and/or gravity beneath the manipulator shall be considered. A robot may perform unexpected limited movement. WARNING Manipulator movements can cause serious injuries on users and may damage equipment. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
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Page 39: Manipulator Description
2.1 About IRB 1100 Introduction The IRB 1100 is one of ABB Robotics latest generation of 6-axis industrial robot, with a payload of 4 kg, designed specifically for manufacturing industries that use flexible robot-based automation, e.g. 3C industry. The robot has an open structure that is especially adapted for flexible use, and can communicate extensively with external systems.
Page 40: Technical Data
Force in any direction in the XY plane Force in the Z plane Bending torque in any direction in the XY plane Bending torque in the Z plane Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 41 ±710 N Force z -210 ±380 N -210 ±510 N Torque xy ±180 Nm ±330 Nm Torque z ±90 Nm ±140 Nm Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 42 The table shows the allowed operating conditions for the robot: Parameter Value Minimum ambient temperature +5°C (41°F) Maximum ambient temperature +45°C (113°F) Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 43 Environmental information The product complies with IEC 63000. Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 44: Dimensions
2 Manipulator description 2.3 Dimensions 2.3 Dimensions Main dimensions of IRB 1100-4/0.475 xx1800002606 Description Turning radius: R85 Turning radius: R109 Turning radius: R61 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 45 2 Manipulator description 2.3 Dimensions Continued Main dimensions of IRB 1100-4/0.58 xx1800002607 Description Turning radius: R85 Turning radius: R109 Turning radius: R61 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 46: Working Range
-26.4° -205° pos6 -87.6 453.4 -115° 55° pos7 -475 -90° -87.7° pos8 -430.7 126.2 -115° -87.7° pos9 188.4 488.6 113° -205° Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 47 -28.3° -205° pos6 -112.4 473.5 -115° 55° pos7 -580 -90° -88° pos8 -525.8 81.8 -115° -88° pos9 237.3 517.1 113° -205° Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 48 ±400° Default value. ±242 Maximum revolution value. The default working range for axis 6 can be extended by changing parameter values in the soft- ware. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 49: The Unit Is Sensitive To Esd
The mat must be grounded through a current-limiting resistor. • Use a dissipative table mat. The mat should provide a controlled discharge of static voltages and must be grounded. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
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Page 51: Installation And Commissioning
Safety on page 17 before performing any installation work. Note Always connect the IRB 1100 and the robot to protective earth and residual current device (RCD) before connecting to power and starting any installation work. For more information see: •...
Page 52: Unpacking
It also contains information useful during later re-installation of the robot. Prerequisites for installation personnel Installation personnel working with an ABB product must: • Be trained by ABB and have the required knowledge of mechanical and electrical installation/maintenance/repair work. • Conform to all national and local codes.
Page 53: Risk Of Tipping/Stability
Shipping and transportation position This figure shows the robot in its shipping position and transportation position. IRB 1100-4/0.475 41.4° 16.5° xx1900000106 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 54 How to use the transportation bracket is described further in Transportation bracket (3HAC068893-001) on page WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 55: Extra O-Rings
Robots with manipulator cables routed from below (3309-1): xx1900002164 Further information For installation information, see On-site installation on page 58 Electrical connection on page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 56: Transportation Bracket (3Hac068893-001)
For Clean Room robots, it is important not to rub against the paint of the robot while performing any service work on the robot. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 57 If there are screws fixed to the pallet or foundation in the location shown in the figure, remove the screws and nuts. xx1900000105 Remove the screws and washers. xx1900000102 xx1900000103 Remove the bracket. xx1900000104 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 58: On-Site Installation
3.3.1.1 Lifting the robot by one person General This section describes how to lift the robot and move it by one person. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 59 21.1 kg and can be lifted by one person. Grasp the robot as instructed in Grasping location on page Lift the robot. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 60 Be careful so that the robot does not bump into something while lifting and transporting. It could damage the robot. Secure the robot on a workbench according to section Orienting and securing the robot on page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 61: Lifting And Rotating A Suspended Mounted Robot
Introduction How to lift and turn the robot to a suspended position: Contact ABB for more information. How to lift and turn the robot into position for wall position: Contact ABB for more information. Product manual - IRB 1100 3HAC064992-001 Revision: L...
Page 62: Orienting And Securing The Robot
Installation of extra O-rings For robots with protection class IP67 (option 3350-670) For robots with protection type Clean Room (option 3351-4) Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 63 The foundation surface must be clean and un- figuration, base on page painted. CAUTION The weight of the IRB 1100 robot is 21.1 kg All lifting accessories used must be sized accord- ingly. CAUTION When the robot is put down after being lifted or transported, there is a risk of it tipping, if not properly secured.
Page 64 Fit the O-ring 3HAB3772-19 to the main power connector on the robot base. xx1900002163 Robots with manipulator cables routed from below (3309-1): xx1900002164 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 65 + 0.012 4x M12 4x M12 6 H7 6 H7 11.5 11.5 + 0.012 + 0.012 4x R16 4x R16 6 H7 6 H7 xx1800002448 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 66: Manually Releasing The Brakes
Make sure no personnel is near or beneath the ro- bot. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 67 If they are mixed up, damage can be caused to internal electrical components. xx1800002443 Use the brake releasing button as described in Releasing the brakes on page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 68: Setting The System Parameters For An Inverted Or A Tilted Robot
If the robot is mounted on a wall (rotated around the x-axis), then the robot base frame and the system parameter Gravity Alpha must be redefined. The value of Gravity Alpha should then be ±π/2 (±1.570796). Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 69 Example of position Mounting angle (A°) Gravity Beta Floor mounted 0° 0.000000 (Default) Wall mounted 90° 1.570796 Inverted mounting 180° 3.141593 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 70 Pos 1 Floor mounted Pos 2 Mounting angle 45° (Tilted) Pos 3 Mounting angle 90° (Wall) Pos 4 Mounting angle 180° (Suspended) Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 71 The value of the system parameters that define the mounting angle must be redefined when changing the mounting angle of the robot. The parameters belong to the type Robot, in the topic Motion. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 72 3.3.4 Setting the system parameters for an inverted or a tilted robot Continued The system parameters are described in Technical reference manual - System parameters. The system parameters are configured in RobotStudio or on the FlexPendant. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 73: Loads Fitted To The Robot, Stopping Time And Braking Distances
The performance of the motor brake depends on if there are any loads attached to the robot. See Product specification - Robot stopping distances according to ISO 10218-1. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 74: Fitting Equipment On The Robot (Robot Dimensions)
3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) 3.3.6 Fitting equipment on the robot (robot dimensions) Robot dimensions Dimensions IRB 1100-4/0.475 The figure shows the dimension of the IRB 1100-4/0.475. xx1800002606 Description Turning radius: R85 Turning radius: R109...
Page 75 3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) Continued Dimensions IRB 1100-4/0.58 The figure shows the dimension of the IRB 1100-4/0.58. xx1800002607 Description Turning radius: R85 Turning radius: R109 Turning radius: R61 Attachment holes and dimensions Extra loads can be mounted on robot.
Page 76 Maximum allowed arm load depends on center of gravity of arm load and robot payload. Holes for fitting extra equipment (4x) M3 x6 (4x) M4x6 (4x) M5x10 xx1800002449 4/0.475 4/0.58 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 77 3 Installation and commissioning 3.3.6 Fitting equipment on the robot (robot dimensions) Continued (2x) M4 (4x) M3 (2x) M4 xx1800002450 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 78 When fitting tools on the tool flange, only use screws with quality 12.9. For other equipment use suitable screws and tightening torque for your application. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 79: Installation Of Signal Lamp (Option)
The X15 connector provides MON_LAMP output signals for use. For more details, see chapter Descriptions for connectors in OmniCore product manuals. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 80 Further information about how to set up I/O system may be found in Technical reference manual - System parameters. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 81: Restricting The Working Range
Part of the casting or fixed on the casting and can not /should not be removed. Can be installed in one or more than one position, to ensure a reduced working range, or be removed to allow extended working range. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 82: Mechanically Restricting The Working Range
Only axis 1 has a replacable mechanical stop. xx1800002452 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 83: Making Robot Ready For Operation
Any Clean Room parts that are replaced must be replaced with parts designed for use in Clean Room environments. Clean Room class 4 According to IPA test result, the robot IRB 1100 is suitable for use in Clean Room environment. Classification of airborne molecular contamination...
Page 84: Electrical Connection
Robot cable, signals Transfers resolver data from R1.SMB and power supply to the serial measurement board. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 85 Bending radius for static floor cables The minimum bending radius is 10 times the cable diameter for static floor cables. xx1600002016 Diameter Diameter x10 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 86 Installation of extra O-rings For robots with protection class IP67 (option 3350-670) For robots with protection type Clean Room (option 3351-4) Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 87 15 m 3HAC067449-003 It is recommended to always use the CP/CS cable provided by ABB. If users still require to do wiring by their own, make sure to use R1.C1 connector in M12 A-code 12p female type. It is the responsibility of the users to guarantee the safety of the system when self-prepared cables and connectors are used.
Page 88: Customer Connections
Outer diameter of air hose: 4 mm The connector has 12 pins. Only pins 1 to 8 are available for use. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 89 Always remember to refit the protection covers after removing them. xx1900000132 CP/CS or Ethernet connector protection covers SMB connector protection cover Air hose connector protection covers Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 90: Start Of Robot In Cold Environments
60, 60 v600 (600 mm/s) 5 Work cycles 100, 100 v1000 (1000 mm/s) More than 5 Work cycles 100, 100 Max. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 91 If the program consists of large wrist movements, it is possible that the reorientation velocity, which is always high in predefined velocities, needs to be included in the ramping up. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 92: Test Run After Installation, Maintenance, Or Repair
Verify the application in the operating mode manual reduced speed. Collision risks CAUTION When programming the movements of the robot, always identify potential collision risks before initiating motion. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 93: Maintenance
Note If the IRB 1100 is connected to power, always make sure that the IRB 1100 is connected to protective earth and a residual current device (RCD) before starting any maintenance work.
Page 94: Maintenance Schedule And Expected Component Life
4.2.1 Specification of maintenance intervals Introduction The intervals are specified in different ways depending on the type of maintenance activity to be carried out and the working conditions of the IRB 1100: • Calendar time: specified in months regardless of whether the system is running or not.
Page 95: Maintenance Schedule
Expected component life on page 97 Maintenance schedule Maintenance activities Reference Cleaning the robot Cleaning the IRB 1100 on page 98 Check for abnormal wear or contamination. Inspecting the robot For robots with protection type Clean Room: Inspect daily...
Page 96 The battery is to be replaced at given maintenance interval or at battery low alert. vii Not needed separately if already included in the application. viii Recommended test interval is within the range 8-48 hours. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 97: Expected Component Life
Examples of "extreme usage" in regard to movement: press tending, very severe palletizing applications, major use of axis 1 movement and major use of bending backwards of axis 3. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 98: Cleaning Activities
4.3.1 Cleaning the IRB 1100 General To secure high uptime it is important that the IRB 1100 is cleaned regularly. The frequency of cleaning depends on the environment in which the manipulator works. Different cleaning methods are allowed depending on the type of protection of the IRB 1100.
Page 99 Wiping with cloth Additional cleaning instructions for Clean Room robots ABB robots with protection types Clean Room are designed to be cleaned at a low cleaning frequency, before entering the cleanroom environment, after robot commissioning or during cleanroom maintenance.
Page 100 Remove waste material, such as sand, dust and chips, if it prevents cable movement. • Clean the cables if they have a crusty surface, for example from dry release agents. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 101: Inspection Activities
Clean Room label Rating label, CE label and AbsAcc label Calibration label Required tools and equipment Visual inspection, no tools are required. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 102 Inspect the labels, located as shown in the figures. Replace any missing or damaged labels. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 103: Inspecting The Robot Cabling
Look for abrasions, cuts or crush damage. Replace the cabling if wear or damage is detected. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 104: Inspecting Timing Belts
123. Location of timing belts Note It is recommended to inspect the axis-1 and axis-4 timing belts when replacing the motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 105 4 Maintenance 4.4.3 Inspecting timing belts Continued The timing belts are located as shown in the figures. Axis Location xx1800002457 xx1800002458 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 106 4 Maintenance 4.4.3 Inspecting timing belts Continued Axis Location xx1800002459 xx1800002460 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 107 Other tools and procedures may be required if the spare part needs to be replaced. These are specified in the replacement procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 108 Use a sonic tension meter to measure the Timing belt tension on page 108. timing belt tension. If the belt has no tension, adjust it! Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 109: Lubricating Activities
4.5.1 Lubricating the cable package Location of the cable package The IRB 1100 main cable package has two segments, upper and lower. Inside the swing there is a division point. The cable packages are located as shown in the figure.
Page 110 Apply grease to the cable package, cover all moving area of the package. Apply grease to the covers that have con- tacting area with the cable package. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 111: Replacing/Changing Activities
The battery pack is located as shown in the figure. xx1800002463 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 112 Preparations before removing the battery pack Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 113 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 114 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 115 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 116 For robots with protection type Clean Room Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 117 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 118 4 Maintenance 4.6.1 Replacing the battery pack Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 119: Repair
Repair activities not described in this chapter must only be carried out by ABB. Report replaced units Note When replacing a part on the IRB 1100, report to your local ABB the serial number, the article number, and the revision of both the replaced unit and the replacement unit.
Page 120: General Procedures
Do not try to grind or polish the shaft surface to get rid of the defect. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 121 Never hammer directly on the sealing as this may result in leakage. xx2000000072 A Gap Make sure that no grease is left on the robot surface. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 122 If the flange surfaces are defective, the parts may not be used because leakage could occur. Clean the surfaces properly in accordance with the recommendations of ABB. Distribute the sealing compound evenly over the surface, preferably with a brush. Tighten the screws evenly when fastening the flange joint.
Page 123: Cut The Paint Or Surface On The Robot Before Replacing Parts
Use ethanol on a lint free cloth. so that it is free from oil and grease. Place the tooling pin in hot water. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 124 Clean Room/Hygienic. Note After all repair work, wipe the robot free from particles with spirit on a lint free cloth. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 125: Cable Harness
5.3 Cable harness 5.3 Cable harness General The IRB 1100 main cable package has two segments, upper and lower. Inside the swing there is a division point. The lower cable package runs from the base and up through into the swing. The upper cable package runs from the swing, up through the lower arm, into the housing and then into the wrist.
Page 126: Replacing The Upper Cable Package
The upper cable package is located as shown in the figure. xx1800002466 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 127 Replace if damaged. Gasket for lower arm cover 3HAC061959-006 Used with protection class IP67 and protection type Clean Room. Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 128 Used to release the motor brakes. Sonic tension meter Used for measuring the timing belt tension. Dynamometer Used for measuring the timing belt tension. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 129 If the robot is to be calibrated with fine calibration: Remove all external cable packages (DressPack) and tools from the robot. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 130 Jog the robot to the specified position: • Axis 1: 0° • Axis 2: 110° (IRB 1100-4/0.475) /95° (IRB 1100-4/0.58) • Axis 3: -20° (IRB 1100-4/0.475)/ -6° (IRB 1100-4/0.58) • Axis 4: 0°...
Page 131 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx1800002489 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 132 Snap loose and remove the female head of the connector from the connector plate. xx1800002491 Remove the swing cover. xx1800002492 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 133 Be aware of the motor cabling. The motor cannot be removed completely until the connector is xx1800003603 disconnected, as shown in following step. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 134 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 135 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 136 Cut the paint or surface on the robot before replacing parts on page 123. Disconnect the air hoses from the Y-shaped con- nectors. xx1800002500 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 137 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 138 • J5.C1 xx1800002947 For robots with Ethernet cabling J5.C2 connector assembly tool: - Disconnect the connector J5.C2 using the tool. xx1800002948 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 139 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 140 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 141 Make sure axes are well supported before remov- ing motors. Loosen the screws and move the motor slightly to slacken the timing belt. xx1800002995 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 142 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 143 Separating the upper cable harness from the axis-2 gearbox Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 144 Cut the paint or surface on the robot before replacing parts on page 123. Remove the lower arm support cover. xx1800003003 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 145 Removing the axis-3 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 146 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 147 Always use a plastic sheet with caution to remove the pad from the casting. Pay attention not to scratch the casting or damage the pad. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 148 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 149 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 150 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 151 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 152 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 153 Surfaces to be paralleled are shown in the following figures. xx1800003019 xx1800003020 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 154 If there is locking liquid residues on the screw or screw hole, please clean it before refitting. Remove residual locking liquid after refitting. xx1800003031 Valid for IRB 1100-4/0.58 xx1800003001 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 155 Remember to refit the lower arm support and xx1800003016 swing support after the cable package is inserted to place. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 156 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 157 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 158 Refit the screws and washers. Screw: M4x12 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800003009 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 159 21.7-23.94 N (for reference tial referenced force. only) Initial referenced force for new belt: 31-34.2 N Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 160 New belt:113-143 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 161 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 162 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 163 Leave the connectors FB5 and FB6 accessible from the process hub and the connectors MP5 and MP6 accessible from wrist side. xx1800003023 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 164 8.96-9.8 N (for reference only) tial referenced force. Initial referenced force for new belt: 12.8-14 xx1900000026 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 165 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 166 If the cables are routed and secured incorrectly the cables can be damaged. Insert the cabling and connectors into the wrist. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 167 The air hoses with the same number connect to the same Y-shaped connector. xx1800002945 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 168 If the cables are routed and secured incorrectly the cables can be damaged. Refit the cover. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 1.2 Nm xx1800002944 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 169 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 170 Check the cooling pad. Cooling pad for axis-1 and -2 mo- tors: 3HAC071020-001 Replace if damaged, as shown in the following step. xx1800003603 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 171 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800002494 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 172 68.18-75.04 N (for reference tial referenced force. only) Initial referenced force for new belt: 97.4-107.2 N xx1900000029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 173 New belt:180-229 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 174 Insert the female header of the connectors to the connector plate. xx1800003029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 175 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 176 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 177 5 Repair 5.3.1 Replacing the upper cable package Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 178: Replacing The Lower Cable Package
The lower cable package is located as shown in the figure. xx1800002465 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 179 6 pieces of small pad. Replace if damaged with one piece each time. Washer 3HAC063985-001 9x4.3x1, Steel Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 180 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 181 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 182 Make sure axes are well supported before remov- ing motors. Remove the swing support cover. xx1800002488 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 183 Snap loose and remove the female head of the connector from the connector plate. xx1800002491 Remove the swing cover. xx1800002492 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 184 Be aware of the motor cabling. The motor cannot be removed completely until the connector is xx1800003603 disconnected, as shown in following step. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 185 Access the cable package locking screw on the axis-1 gearbox from the swing and then loosen the locking screw. xx1800003032 Remove the locking screw. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 186 Separating the cable package from the swing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 187 Cut the paint or surface on the robot before replacing parts on page 123. Disconnect the air hoses from the Y-shaped con- nectors. xx1800002500 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 188 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 189 Cut the paint or surface on the robot before replacing parts on page 123. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L...
Page 190 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 191 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 192 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 193 Valid for cabling with bottom interface (option 3309-1) Remove the base rear cover. xx1800003057 Disconnect the earth cable. xx1800003036 Remove the connector plate. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 194 5 Repair 5.3.2 Replacing the lower cable package Continued Action Note xx1800003037 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 195 Disconnecting axis-1 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 196 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 197 Cut the paint or surface on the robot before replacing parts on page 123. Remove the pulley cover. xx1800003043 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 198 Pull out the lower cable package from the base. xx1800003045 Remove the pulley cover from the lower cable package. xx1800003046 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 201 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 202 The cable protection tube surface is com- pletely parallel with the pulley cover at one side and with the flange at the other side. xx1800003063 xx1800003049 xx1800003050 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 203 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 204 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 205 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 206 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 207 Tightening torque: 1.2 Nm Valid for cabling with rear inter- face xx1800003034 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 208 Tighten the brake release button using the tool. brake release button assembly tool, included in the special toolkit 3HAC071022-001 xx1800003040 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 209 Reconnect the floor cable together with the con- Screw: M3x8 12.9 Lafre nector plate. 2C2B/FC6.9 (2 pcs) Tightening torque: 0.8 Nm xx1800003037 xx1800003036 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 210 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 211 Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot...
Page 212 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 213 Check the cooling pad. Cooling pad for axis-1 and -2 mo- tors: 3HAC071020-001 Replace if damaged, as shown in the following step. xx1800003603 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 214 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800002494 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 215 68.18-75.04 N (for reference tial referenced force. only) Initial referenced force for new belt: 97.4-107.2 N xx1900000029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 216 New belt:180-229 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 217 Insert the female header of the connectors to the connector plate. xx1800003029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 218 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 219 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 220: Replacing The Smb Unit
The SMB unit is located as shown in the figure. xx1800002464 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 221 If no previous reference values exist, and 4600. no new reference values can be created, then reference calibration is not possible. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 222 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 223 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx1800002468 Remove the SMB cover completely from the base. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 224 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 225 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 226 Refit the screws. Screw: M3x5 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 0.8 Nm xx1800002471 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 227 The unit is sensitive to ESD. Before handling the unit read the safety information in section unit is sensitive to ESD on page Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 228 Refit the SMB cover to the base. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (6 pcs) Tightening torque: 1.2 Nm xx1800002467 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 229 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 230: Swing And Base
The base is located as shown in the figure. xx1800002472 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 231 Replace if damaged. Gasket for base rear 3HAC065350-001 Used with protection class IP67 and protection type Clean Room. Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 232 Used to remove and refit the brake release button. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Locking liquid 3HAB7116-1 Loctite 243 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 233 Preparations before removing the base Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 234 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 235 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx1800002489 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 236 Snap loose and remove the female head of the connector from the connector plate. xx1800002491 Remove the swing cover. xx1800002492 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 237 Be aware of the motor cabling. The motor cannot be removed completely until the connector is xx1800003603 disconnected, as shown in following step. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 238 Access the cable package locking screw on the axis-1 gearbox from the swing and then loosen the locking screw. xx1800003032 Remove the locking screw. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 239 Separating the cable package from the swing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 240 Cut the paint or surface on the robot before replacing parts on page 123. Disconnect the air hoses from the Y-shaped con- nectors. xx1800002500 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 241 Cut the paint or surface on the robot before replacing parts on page 123. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L...
Page 242 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 243 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 244 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 245 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 246 Valid for cabling with bottom interface (option 3309-1) Remove the base rear cover. xx1800003057 Disconnect the earth cable. xx1800003036 Remove the connector plate. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 247 5 Repair 5.4.1 Replacing the base Continued Action Note xx1800003037 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 248 Disconnecting axis-1 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 249 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 250 Cut the paint or surface on the robot before replacing parts on page 123. Remove the pulley cover. xx1800003043 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 251 Pull out the lower cable package from the base. xx1800003045 Remove the pulley cover from the lower cable package. xx1800003046 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 252 Make sure axes are well supported before remov- ing motors. Loosen the screws and move the motor slightly to slacken the timing belt. xx1800003064 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 253 Removing the axis-1 timing belt Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 254 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 255 Separate the base from the swing. CAUTION The axis-1 mechanical stop is accessible now. Put it aside for later refitting. xx1800003070 xx1800003071 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 256 Axis-1 radial sealing assembly tool, fitting tool in and against the swing. included in the radial sealing as- sembly tool set 3HAC074609-001. xx1900002155 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 257 Check the axis-1 mechanical stop. Mechanical stop, axis 1: 3HAC061947-001 Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 258 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 259 3HAC071022-001 Note Do not reconnect the connector yet. Do not tighten the button yet. xx1800003040 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 260 Install the timing belt to the motor pulley and verify that the belt runs correctly in the groove of the pulley. xx1800003085 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 261 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 262 Tighten the brake release button using the tool. brake release button assembly tool, included in the special toolkit 3HAC071022-001 xx1800003040 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 264 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 265 The cable protection tube surface is com- pletely parallel with the pulley cover at one side and with the flange at the other side. xx1800003063 xx1800003049 xx1800003050 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 266 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 267 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 268 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 269 Reconnect the floor cable together with the con- Screw: M3x8 12.9 Lafre nector plate. 2C2B/FC6.9 (2 pcs) Tightening torque: 0.8 Nm xx1800003037 xx1800003036 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 270 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 271 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 272 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 273 Tightening torque: 1.2 Nm Valid for cabling with rear inter- face xx1800003034 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 274 Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot...
Page 275 Check the cooling pad. Cooling pad for axis-1 and -2 mo- tors: 3HAC071020-001 Replace if damaged, as shown in the following step. xx1800003603 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 276 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800002494 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 277 68.18-75.04 N (for reference tial referenced force. only) Initial referenced force for new belt: 97.4-107.2 N xx1900000029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 278 New belt:180-229 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 279 Insert the female header of the connectors to the connector plate. xx1800003029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 280 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 281 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 282: Replacing The Swing
The swing is located as shown in the figure. xx1800002473 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 283 Base adapter, Clean Room 3HAC075793-001 Used for robots with bottom con- nector interface. Used with protection type Clean Room. Swing cover 3HAC069051-001 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 284 Included in the special toolkit 3HAC071022-001. Used to remove and refit the brake release button. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 285 Preparations before removing the swing Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 286 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 287 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx1800002489 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 288 Snap loose and remove the female head of the connector from the connector plate. xx1800002491 Remove the swing cover. xx1800002492 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 289 Be aware of the motor cabling. The motor cannot be removed completely until the connector is xx1800003603 disconnected, as shown in following step. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 290 Access the cable package locking screw on the axis-1 gearbox from the swing and then loosen the locking screw. xx1800003032 Remove the locking screw. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 291 Separating the cable package from the swing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 292 Cut the paint or surface on the robot before replacing parts on page 123. Disconnect the air hoses from the Y-shaped con- nectors. xx1800002500 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 293 Cut the paint or surface on the robot before replacing parts on page 123. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L...
Page 294 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 295 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 296 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 297 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 298 Valid for cabling with bottom interface (option 3309-1) Remove the base rear cover. xx1800003057 Disconnect the earth cable. xx1800003036 Remove the connector plate. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 299 5 Repair 5.4.2 Replacing the swing Continued Action Note xx1800003037 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 300 Disconnecting axis-1 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 301 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 302 Cut the paint or surface on the robot before replacing parts on page 123. Remove the pulley cover. xx1800003043 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 303 Pull out the lower cable package from the base. xx1800003045 Remove the pulley cover from the lower cable package. xx1800003046 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 304 Make sure axes are well supported before remov- ing motors. Loosen the screws and move the motor slightly to slacken the timing belt. xx1800003064 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 305 Removing the axis-1 timing belt Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 306 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 307 Separate the base from the swing. CAUTION The axis-1 mechanical stop is accessible now. Put it aside for later refitting. xx1800003070 xx1800003071 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 308 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 309 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 311 Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002192 Separate the swing from the lower arm.
Page 312 Screw the screws, little by little and evenly, to press the sealing into place. xx1900002156 Remove the assembly tool. Check that the sealing is undamaged and properly fitted. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 313 3HAC074609-001. Fit the circular plate to the other side of the swing support with six M6x50 screws. xx1900002158 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 314 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 4 Nm xx1900002192 Route the cable package through the swing sup- port.
Page 315 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 316 Check the axis-1 mechanical stop. Mechanical stop, axis 1: 3HAC061947-001 Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 317 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 318 3HAC071022-001 Note Do not reconnect the connector yet. Do not tighten the button yet. xx1800003040 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 319 Install the timing belt to the motor pulley and verify that the belt runs correctly in the groove of the pulley. xx1800003085 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 320 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 321 Tighten the brake release button using the tool. brake release button assembly tool, included in the special toolkit 3HAC071022-001 xx1800003040 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 323 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 324 The cable protection tube surface is com- pletely parallel with the pulley cover at one side and with the flange at the other side. xx1800003063 xx1800003049 xx1800003050 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 325 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 326 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 327 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 328 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 329 Tightening torque: 1.2 Nm Valid for cabling with rear inter- face xx1800003034 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 330 Reconnect the connectors. • J1M.BR • • See the number markings on the connectors for help to find the corresponding connector. xx1800003054 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 331 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 332 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 333 Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot...
Page 334 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 335 Check the cooling pad. Cooling pad for axis-1 and -2 mo- tors: 3HAC071020-001 Replace if damaged, as shown in the following step. xx1800003603 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 336 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800002494 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 337 68.18-75.04 N (for reference tial referenced force. only) Initial referenced force for new belt: 97.4-107.2 N xx1900000029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 338 New belt:180-229 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 339 Insert the female header of the connectors to the connector plate. xx1800003029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 340 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 341 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 342: Lower Arm
The lower arm is located as shown in the figure. xx1800002474 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note Lower arm (IRB 1100-4/0.58)
Page 343 Replace if damaged. Gasket for swing support cover 3HAC065317-001 Used with protection class IP67 and protection type Clean Room. Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 344 Used to lubricate bearings on the swing support and lower arm support. Sealing compound 3HAC026759-002 Sikaflex 521 FC For robots with protection type Clean Room. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 345 Preparations before removing the lower arm Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 346 5.5.1 Replacing the lower arm Continued Action Note Jog the robot to the specified position: • Axis 1: 0° • Axis 2: 110° (IRB 1100-4/0.475) /95° (IRB 1100-4/0.58) • Axis 3: -20° (IRB 1100-4/0.475)/ -6° (IRB 1100-4/0.58) • Axis 4: 0° •...
Page 347 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx1800002489 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 348 Snap loose and remove the female head of the connector from the connector plate. xx1800002491 Remove the swing cover. xx1800002492 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 349 Be aware of the motor cabling. The motor cannot be removed completely until the connector is xx1800003603 disconnected, as shown in following step. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 350 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 351 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 352 Cut the paint or surface on the robot before replacing parts on page 123. Disconnect the air hoses from the Y-shaped con- nectors. xx1800002500 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 353 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 354 Cut the paint or surface on the robot before replacing parts on page 123. Remove the lower arm support cover. xx1800003003 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 355 Removing the axis-3 motor Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 356 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 357 Always use a plastic sheet with caution to remove the pad from the casting. Pay attention not to scratch the casting or damage the pad. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 358 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 359 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 360 Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002203 Separate the swing from the lower arm.
Page 361 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 362 Separating the lower arm from the housing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 363 Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002190 Separate the lower arm from the housing.
Page 364 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 1.8 Nm xx1900002190...
Page 365 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 366 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 367 For robots with protection type Clean Room (option 3351-4) Check the O-rings. Replace if damaged. xx1900002195 O-ring on circular spline side: 3HAB3772-143 xx1900002194 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 368 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 369 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 4 Nm xx1900002203...
Page 370 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 371 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 372 Check the cooling pad. Cooling pad for axis-3 and -4 mo- tors: 3HAC071021-001 Replace if damaged. xx1800003604 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 373 Refit the screws and washers. Screw: M4x12 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800003009 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 374 21.7-23.94 N (for reference tial referenced force. only) Initial referenced force for new belt: 31-34.2 N Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 375 New belt:113-143 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 376 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 377 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 378 Reconnect the connectors. • J2.C1 • J2.C2 See the number markings on the connectors for help to find the corresponding connector. xx1800002501 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 379 Check the cooling pad. Cooling pad for axis-1 and -2 mo- tors: 3HAC071020-001 Replace if damaged, as shown in the following step. xx1800003603 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 380 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800002494 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 381 68.18-75.04 N (for reference tial referenced force. only) Initial referenced force for new belt: 97.4-107.2 N xx1900000029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 382 New belt:180-229 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 383 Insert the female header of the connectors to the connector plate. xx1800003029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 384 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 385 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 386: Housing, Extender Unit And Wrist
The housing is located as shown in the figure. xx1800002475 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 387 10 pieces of small pad. Replace if damaged with one piece each time. Washer 3HAC063985-001 9x4.3x1, Steel Washer 3HAC064765-001 7x3.2x1.5, Steel Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 388 Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Grease Castrol Molub. Alloy 777-1 NG Locking liquid 3HAB7116-1 Loctite 243 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 389 Preparations before removing the housing Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 390 5.6.1 Replacing the housing Continued Action Note Jog the robot to the specified position: • Axis 1: 0° • Axis 2: 110° (IRB 1100-4/0.475) /95° (IRB 1100-4/0.58) • Axis 3: -20° (IRB 1100-4/0.475)/ -6° (IRB 1100-4/0.58) • Axis 4: 0° •...
Page 391 • J5.C1 xx1800002947 For robots with Ethernet cabling J5.C2 connector assembly tool: - Disconnect the connector J5.C2 using the tool. xx1800002948 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 392 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 393 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 394 Make sure axes are well supported before remov- ing motors. Loosen the screws and move the motor slightly to slacken the timing belt. xx1800002995 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 395 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 396 Disconnecting the axis-4 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 397 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 398 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 399 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 400 Pay attention not to scratch the casting or damage the pad. xx1800003605 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 401 Make sure axes are well supported before loosening timing belts. Remove the pulley cover. xx1800003097 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 402 Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L ©...
Page 403 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 404 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx1800003005 Remove the cable bracket. xx1800003006 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 405 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 406 Separating the lower arm from the housing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 407 Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002190 Separate the lower arm from the housing.
Page 408 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 409 Remove the screws on the labyrinth sealing ring. xx1900001425 Remove the labyrinth sealing ring lightly and evenly. xx1900001417 Remove the screws. xx1800003284 Pull out the gearbox. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 410 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 411 For robots with protection type Clean Room (option 3351-4) Check the O-rings. Replace if damaged. xx1900002197 O-ring on circular spline side: 3HAC061327-009 xx1900002196 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 412 Note Refit the axis-3 gearbox. xx1800003285 Secure with screws. Screw: M3x30 12.9 Lafre 2C2B/FC6.9 (12 pcs) Tightening torque: 1.8 Nm xx1800003284 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 413 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 414 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 1.8 Nm xx1900002190...
Page 415 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 416 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 417 21.7-23.94 N (for reference tial referenced force. only) Initial referenced force for new belt: 31-34.2 N Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 418 New belt: 113-143 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 419 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 420 Valid for IRB 1100-4/0.475 Refit the the wrist to the housing. xx1800003075 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 421 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 1.8 Nm xx1900002191...
Page 422 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 423 Note Make sure the motor flange does not press on the timing belt. xx1800003287 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 424 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 425 Pull the dynamometer to make the tension falling Used belt: 20.09-22.05 N in the allowed force range. New belt:28.7-31.5 N Note Pay attention to the force application direction. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 426 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 427 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 428 Surfaces to be paralleled are shown in the following figures. xx1800003019 xx1800003020 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 429 If there is locking liquid residues on the screw or screw hole, please clean it before refitting. Remove residual locking liquid after refitting. xx1800003031 Valid for IRB 1100-4/0.58 xx1800003001 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 430 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 431 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 432 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 433 Install the timing belt to the pulleys and verify that the belt runs correctly in the grooves of the pul- leys. xx1800003024 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 434 New belt:90-114 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 435 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 436 Gasket for process hub: 3350-670) 3HAC065352-001 For robots with protection type Clean Room (option 3351-4) Check the gasket. Replace if damaged. xx1900002187 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 437 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 438 Apply grease to the cable package, cover all moving area of the package. Apply grease to the covers that have contacting area with the cable package. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 439 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 440: Replacing The Extender Unit And Wrist
5.6.2 Replacing the extender unit and wrist 5.6.2 Replacing the extender unit and wrist Location of the extender unit and wrist The IRB 1100-4/0.58 has an extender unit connecting the housing and wrist, which is located as shown in the figure. xx1800002476...
Page 441 The wrist is located as shown in the figure. xx1800002477 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 442 Replace if damaged. Gasket for wrist cover 3HAC061959-009 Used with protection class IP67 and protection type Clean Room. Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 443 J5.C2 connector assembly tool Included in the special toolkit 3HAC071022-001. Used to remove and refit the J5.C2 connector, if the Ethernet cabling is equipped. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 444 Preparations before removing the extender unit and wrist Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 445 5.6.2 Replacing the extender unit and wrist Continued Action Note Jog the robot to the specified position: • Axis 1: 0° • Axis 2: 110° (IRB 1100-4/0.475) /95° (IRB 1100-4/0.58) • Axis 3: -20° (IRB 1100-4/0.475)/ -6° (IRB 1100-4/0.58) • Axis 4: 0° •...
Page 446 • J5.C1 xx1800002947 For robots with Ethernet cabling J5.C2 connector assembly tool: - Disconnect the connector J5.C2 using the tool. xx1800002948 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 447 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 448 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 449 Make sure axes are well supported before remov- ing motors. Loosen the screws and move the motor slightly to slacken the timing belt. xx1800002995 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 450 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 451 Remove the screws and washers. xx1800003294 Carefully lift out the motor. Remove the timing belt from its groove on the motor. xx1800003295 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 452 Valid for IRB 1100-4/0.475 Access the cable package locking screw on the axis-4 gearbox from the wrist and then loosen the locking screw. xx1800003031 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 453 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 454 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 455 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 456 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 457 Pay attention not to scratch the casting or damage the pad. xx1800003605 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 458 Make sure axes are well supported before loosening timing belts. Remove the pulley cover. xx1800003097 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 459 Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L ©...
Page 460 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 461 Remove the screws. xx1800003300 Pull out the gearbox. xx1800003310 Separating the extender unit and wrist Notice that this procedure is valid for IRB 1100-4/0.58. Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off.
Page 462 Refitting the extender unit and wrist Use these procedures to refit the extender unit and wrist. Refitting the extender unit to the wrist Notice that this procedure is valid for IRB 1100-4/0.58. Action Note For robots with protection type Clean Room:...
Page 463 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 464 For robots with protection type Clean Room (option 3351-4) Check the O-rings. Replace if damaged. xx1900002199 O-ring on circular spline side: 3HAC061327-009 xx1900002198 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 465 Valid for IRB 1100-4/0.475 xx1800003313 Valid for IRB 1100-4/0.58 xx1800003312 Secure with screws. Screw: M3x30 12.9 Lafre 2C2B/FC6.9 (12 pcs) Tightening torque: 1.8 Nm Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 466 Refit the the wrist to the housing. xx1800003075 Valid for IRB 1100-4/0.58 Refit the extender unit and wrist to the housing. xx1800003100 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 467 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 1.8 Nm xx1900002191...
Page 468 Check the cooling pad. Cooling pad for axis-3 and -4 mo- tors: 3HAC071021-001 Replace if damaged. xx1800003605 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 469 Make sure the motor flange does not press on the timing belt. xx1800003287 Install the timing belt to the motor pulley. xx1800003617 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 470 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 471 Pull the dynamometer to make the tension falling Used belt: 20.09-22.05 N in the allowed force range. New belt:28.7-31.5 N Note Pay attention to the force application direction. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 472 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 473 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 474 Surfaces to be paralleled are shown in the following figures. xx1800003019 xx1800003020 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 475 If there is locking liquid residues on the screw or screw hole, please clean it before refitting. Remove residual locking liquid after refitting. xx1800003031 Valid for IRB 1100-4/0.58 xx1800003001 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 476 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 477 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 478 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 479 Install the timing belt to the pulleys and verify that the belt runs correctly in the grooves of the pul- leys. xx1800003292 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 480 New belt: 167-213 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 481 Leave the connectors FB5 and FB6 accessible from the process hub and the connectors MP5 and MP6 accessible from wrist side. xx1800003023 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 482 8.96-9.8 N (for reference only) tial referenced force. Initial referenced force for new belt: 12.8-14 xx1900000026 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 483 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 484 If the cables are routed and secured incorrectly the cables can be damaged. Insert the cabling and connectors into the wrist. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 485 The air hoses with the same number connect to the same Y-shaped connector. xx1800002945 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 486 If the cables are routed and secured incorrectly the cables can be damaged. Refit the cover. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 1.2 Nm xx1800002944 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 487 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 488 5 Repair 5.6.2 Replacing the extender unit and wrist Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 489: Motors
The axis-1 motor is located as shown in the figure. xx1800002482 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 490 Used to release the motor brakes. Dynamometer Used for measuring the timing belt tension. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 491 Preparations before removing the axis-1 motor Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 492 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 493 5.7.1 Replacing the axis-1 motor Continued Action Note CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. WARNING The robot is likely to be mechanically unstable if not secured to the foundation. Loosen the robot from the foundation by removing the foundation attachment screws and put the robot on its side.
Page 494 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 495 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 496 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 497 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 498 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 499 Pay attention not to scratch the casting or damage the pad. xx1800003602 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 500 Check the cooling pad. Cooling pad for axis-1 and -2 mo- tors: 3HAC071020-001 Replace if damaged. xx1800003602 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 501 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800003065 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 502 Refit the cable bracket. Screw: M2.5x6 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 0.6 Nm xx1800003042 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 503 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 504 Tightening torque: 1.2 Nm Valid for cabling with rear inter- face xx1800003034 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 505 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 506 Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot...
Page 507 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 508: Replacing The Axis-2 Motor
The axis-2 motor is located as shown in the figure. xx1800002483 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 509 Article number Note Cable straps Grease 3HAC029132-001 FM 222 Sealing compound 3HAC026759-002 Sikaflex 521 FC For robots with protection type Clean Room. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 510 Preparations before removing the axis-2 motor Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 511 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 512 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx1800002489 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 513 Snap loose and remove the female head of the connector from the connector plate. xx1800002491 Remove the swing cover. xx1800002492 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 514 Be aware of the motor cabling. The motor cannot be removed completely until the connector is xx1800003603 disconnected, as shown in following step. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 515 Use a plastic sheet with caution to remove the cooling pad together with the bracket from the motor. Pay attention not to scratch the motor or damage the pad. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 516 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 517 Install the timing belt to the pulleys and verify that the belt runs correctly in the grooves of the pul- leys. xx1800003028 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 518 Initial referenced force for new belt: 97.4-107.2 N xx1900000029 Secure the motor with the screws. Tightening torque: 3.5 Nm xx1800002493 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 519 Insert the female header of the J2.FB2 connector to the connector plate. xx1800002491 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 520 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 521 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 522: Replacing The Axis-3 Motor
The axis-3 motor is located as shown in the figure. xx1800002484 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 523 Dynamometer Used for measuring the timing belt tension. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 524 Preparations before removing the axis-3 motor Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 525 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 526 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx1800003005 Remove the cable bracket. xx1800003006 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 527 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 528 Always use a plastic sheet with caution to remove the pad from the casting. Pay attention not to scratch the casting or damage the pad. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 529 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 530 Refit the screws and washers. Screw: M4x12 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800003009 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 531 21.7-23.94 N (for reference tial referenced force. only) Initial referenced force for new belt: 31-34.2 N Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 532 New belt:113-143 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 533 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 534 (option 3351-4) Check the gaskets. Replace if damaged. xx1900002179 Apply grease to the cable package, cover all moving area of the package. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 535 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 536: Replacing The Axis-4 Motor
The xx is located as shown in the figure. xx1800002485 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 537 Used to refit the axis-4 motor. Dynamometer Used for measuring the timing belt tension. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 538 Preparations before removing the axis-4 motor Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 539 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 540 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 541 Pay attention not to scratch the casting or damage the pad. xx1800003605 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 542 Check the cooling pad. Cooling pad for axis-3 and -4 mo- tors: 3HAC071021-001 Replace if damaged. xx1800003605 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 543 Make sure the motor flange does not press on the timing belt. xx1800003287 Install the timing belt to the motor pulley. xx1800003617 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 544 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 545 Pull the dynamometer to make the tension falling Used belt: 20.09-22.05 N in the allowed force range. New belt:28.7-31.5 N Note Pay attention to the force application direction. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 546 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 547 Gasket for housing cover: 3350-670) 3HAC061959-007 For robots with protection type Clean Room (option 3351-4) Check the gasket. Replace if damaged. xx1900002180 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 548 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 549: Replacing The Axis-5 Motor
The axis-5 motor is located as shown in the figure. xx1800002486 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 550 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 551 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 552 Removing the wrist cover Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 553 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 554 Removing motors will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing motors. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 555 Remove the screws and washers. xx1800003291 Carefully lift out the motor. Remove the timing belt from its groove on the motor. xx1800003292 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 556 Refit the screws and washers. Screw: M3x12 12.9 Lafre 2C2B/FC6.9 (3 pcs) Note Do not tighten the screws yet. xx1800003291 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 557 13.58-14.84 N (for reference tial referenced force. only) Initial referenced force for new belt: 19.4-21.2 N xx1900000027 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 558 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 559 Apply grease to the cable package, cover all moving area of the package. Apply grease to the cover that has contacting area with the cable package. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 560 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 561 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 562: Replacing The Axis-6 Motor
The xx is located as shown in the figure. xx1800002487 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 563 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 564 Turn off all: • electric power supply • hydraulic pressure supply • air pressure supply to the robot, before entering the safeguarded space. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 565 Removing the wrist covers Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 566 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 567 Make sure axes are well supported before remov- ing motors. Loosen the screws and move the motor slightly to slacken the timing belt. xx1800002995 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 568 Check that: • all assembly surfaces are clean and without damages • the motor is clean and undamaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 569 Install the timing belt to the pulleys and verify that the belt runs correctly in the grooves of the pul- leys. xx1800003024 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 570 New belt:90-114 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 571 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 572 Gasket for process hub: 3350-670) 3HAC065352-001 For robots with protection type Clean Room (option 3351-4) Check the gasket. Replace if damaged. xx1900002187 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 573 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 574: Gearboxes
The axis-1 gearbox is located as shown in the figure. xx1800002478 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 575 Replace if damaged. Gasket for base rear 3HAC065350-001 Used with protection class IP67 and protection type Clean Room. Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 576 Used for measuring the timing belt tension. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Locking liquid 3HAB7116-1 Loctite 243 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 577 Preparations before removing the axis-1 gearbox Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 578 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 579 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx1800002489 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 580 Snap loose and remove the female head of the connector from the connector plate. xx1800002491 Remove the swing cover. xx1800002492 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 581 Be aware of the motor cabling. The motor cannot be removed completely until the connector is xx1800003603 disconnected, as shown in following step. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 582 Access the cable package locking screw on the axis-1 gearbox from the swing and then loosen the locking screw. xx1800003032 Remove the locking screw. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 583 Separating the cable package from the swing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 584 Cut the paint or surface on the robot before replacing parts on page 123. Disconnect the air hoses from the Y-shaped con- nectors. xx1800002500 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 585 Cut the paint or surface on the robot before replacing parts on page 123. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L...
Page 586 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 587 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 588 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 589 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 590 Valid for cabling with bottom interface (option 3309-1) Remove the base rear cover. xx1800003057 Disconnect the earth cable. xx1800003036 Remove the connector plate. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 591 5 Repair 5.8.1 Replacing the axis-1 gearbox Continued Action Note xx1800003037 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 592 Disconnecting axis-1 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 593 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 594 Cut the paint or surface on the robot before replacing parts on page 123. Remove the pulley cover. xx1800003043 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 595 Pull out the lower cable package from the base. xx1800003045 Remove the pulley cover from the lower cable package. xx1800003046 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 596 Make sure axes are well supported before remov- ing motors. Loosen the screws and move the motor slightly to slacken the timing belt. xx1800003064 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 597 Removing the axis-1 timing belt Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 598 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 599 Separate the base from the swing. CAUTION The axis-1 mechanical stop is accessible now. Put it aside for later refitting. xx1800003070 xx1800003071 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 600 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 601 Apply a little grease to the new sealing when re- Grease: 3HAC029132-001 placing the radial sealing and wipe clean after the replacement. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 602 Screw the screws, little by little and evenly, to press the sealing into place. xx1900002156 Remove the assembly tool. Check that the sealing is undamaged and properly fitted. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 603 Check the axis-1 mechanical stop. Mechanical stop, axis 1: 3HAC061947-001 Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 604 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 605 3HAC071022-001 Note Do not reconnect the connector yet. Do not tighten the button yet. xx1800003040 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 606 Install the timing belt to the motor pulley and verify that the belt runs correctly in the groove of the pulley. xx1800003085 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 607 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 608 Tighten the brake release button using the tool. brake release button assembly tool, included in the special toolkit 3HAC071022-001 xx1800003040 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 610 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 611 The cable protection tube surface is com- pletely parallel with the pulley cover at one side and with the flange at the other side. xx1800003063 xx1800003049 xx1800003050 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 612 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 613 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 614 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 615 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 616 Tightening torque: 1.2 Nm Valid for cabling with rear inter- face xx1800003034 Valid for cabling with bottom inter- face (option 3309-1) xx1800003055 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 617 Reconnect the connectors. • J1M.BR • • See the number markings on the connectors for help to find the corresponding connector. xx1800003054 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 618 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 619 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 620 Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. CAUTION The IRB 1100 robot weighs 21.1 kg and can be lifted by one person. Raise the robot to standing and secure to the Attachment screws: M12x25 (robot...
Page 621 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 622 Check the cooling pad. Cooling pad for axis-1 and -2 mo- tors: 3HAC071020-001 Replace if damaged, as shown in the following step. xx1800003603 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 623 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800002494 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 624 68.18-75.04 N (for reference tial referenced force. only) Initial referenced force for new belt: 97.4-107.2 N xx1900000029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 625 New belt:180-229 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 626 Insert the female header of the connectors to the connector plate. xx1800003029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 627 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 628 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 629: Replacing The Axis-2 Gearbox
The axis-2 gearbox is located as shown in the figure. xx1800002479 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 630 Dynamometer Used for measuring the timing belt tension. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 631 Preparations before removing the axis-2 gearbox Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 632 5.8.2 Replacing the axis-2 gearbox Continued Action Note Jog the robot to the specified position: • Axis 1: 0° • Axis 2: 110° (IRB 1100-4/0.475) /95° (IRB 1100-4/0.58) • Axis 3: -20° (IRB 1100-4/0.475)/ -6° (IRB 1100-4/0.58) • Axis 4: 0° •...
Page 633 Be aware of the cablings that are attached to the connector plate! The connector plate cannot be removed completely until the connectors are re- move from the plate. xx1800002489 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 634 Snap loose and remove the female head of the connector from the connector plate. xx1800002491 Remove the swing cover. xx1800002492 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 635 Be aware of the motor cabling. The motor cannot be removed completely until the connector is xx1800003603 disconnected, as shown in following step. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 636 Cut the paint or surface on the robot before replacing parts on page 123. Remove the cable bracket. xx1800003002 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 637 Separating the swing from the lower arm Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 638 Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002203 Separate the swing from the lower arm.
Page 639 Removing the cable block Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 640 Refit the cable block to the axis-2 gearbox. Screw: M2.5x6 12.9 Lafre 2C2B/FC6.9 (2 pcs) Tightening torque: 0.6 Nm xx1800003084 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 641 For robots with protection type Clean Room (option 3351-4) Check the O-rings. Replace if damaged. xx1900002195 O-ring on circular spline side: 3HAB3772-143 xx1900002194 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 642 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 643 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 4 Nm xx1900002203...
Page 644 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 645 Check the cooling pad. Cooling pad for axis-1 and -2 mo- tors: 3HAC071020-001 Replace if damaged, as shown in the following step. xx1800003603 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 646 Refit the screws and washers. Screw: M4x16 12.9 Lafre 2C2B/FC6.9 (3 pcs) Washer, 3HAC063985-001 (3 pcs) Note Do not tighten the screws yet. xx1800002494 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 647 68.18-75.04 N (for reference tial referenced force. only) Initial referenced force for new belt: 97.4-107.2 N xx1900000029 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 648 New belt:180-229 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 649 Insert the female header of the connector to the connector plate. xx1800002491 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 650 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 651 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 652: Replacing The Axis-3 Gearbox
The axis-3 gearbox is located as shown in the figure. xx1800002480 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 653 Dynamometer Used for measuring the timing belt tension. Required consumables Consumable Article number Note Cable straps Grease 3HAC029132-001 FM 222 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 654 Preparations before removing the axis-3 gearbox Action Note Decide which calibration routine to use, and take actions accordingly prior to beginning the repair procedure. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 655 5.8.3 Replacing the axis-3 gearbox Continued Action Note Jog the robot to the specified position: • Axis 1: 0° • Axis 2: 110° (IRB 1100-4/0.475) /95° (IRB 1100-4/0.58) • Axis 3: -20° (IRB 1100-4/0.475)/ -6° (IRB 1100-4/0.58) • Axis 4: 0° •...
Page 656 Take photos of the connector and cable position before disconnecting them, to have as a reference when reconnecting. xx1800003005 Remove the cable bracket. xx1800003006 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 657 Loosening timing belts will release axes. This means the axes can fall down. Make sure axes are well supported before loosening timing belts. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 658 Separating the lower arm from the housing Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 659 Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002190 Separate the lower arm from the housing.
Page 660 Removing gearboxes will release axes. This means the axes can fall down. Make sure axes are well supported before remov- ing gearboxes. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 661 Remove the screws on the labyrinth sealing ring. xx1900001425 Remove the labyrinth sealing ring lightly and evenly. xx1900001417 Remove the screws. xx1800003284 Pull out the gearbox. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 662 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 663 For robots with protection type Clean Room (option 3351-4) Check the O-rings. Replace if damaged. xx1900002197 O-ring on circular spline side: 3HAC061327-009 xx1900002196 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 664 Note Refit the axis-3 gearbox. xx1800003285 Secure with screws. Screw: M3x30 12.9 Lafre 2C2B/FC6.9 (12 pcs) Tightening torque: 1.8 Nm xx1800003284 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 665 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 666 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 1.8 Nm xx1900002190...
Page 667 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 668 21.7-23.94 N (for reference tial referenced force. only) Initial referenced force for new belt: 31-34.2 N Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 669 New belt: 113-143 Hz (for reference only) If the timing belt tension does not meet the require- ment, loosen the motor screws and readjust. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 670 Route and secure the cabling with cable straps. CAUTION Correct cable routing is highly important. If the cables are routed and secured incorrectly the cables can be damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 671 (option 3351-4) Check the gaskets. Replace if damaged. xx1900002179 Apply grease to the cable package, cover all moving area of the package. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 672 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 673: Replacing The Axis-4 Gearbox
The axis-4 gearbox is located as shown in the figure. xx1800002481 Required spare parts Note The spare part numbers that are listed in the table can be out of date. See the latest spare parts of the IRB 1100 via myABB Business Portal, www.abb.com/myABB. Spare part Article number Note...
Page 674 Used with protection classes IP40 and IP67. Replace if damaged. Plug screw, Clean Room 3HAC070309-001 Used with protection type Clean Room. Replace if damaged. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 675 Fine calibration. All external cable ing flange is used for installation of the packages (DressPack) and tools calibration tool. must be removed from the robot. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 676 Jog the robot to the specified position: • Axis 1: 0° • Axis 2: 110° (IRB 1100-4/0.475) /95° (IRB 1100-4/0.58) • Axis 3: -20° (IRB 1100-4/0.475)/ -6° (IRB 1100-4/0.58) • Axis 4: 0°...
Page 677 The cover can not be removed completely until the connectors are disconnected, as shown in following steps. xx1800002944 Disconnect the air hoses. xx1800002945 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 678 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 679 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 680 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 681 Make sure axes are well supported before remov- ing motors. Loosen the screws and move the motor slightly to slacken the timing belt. xx1800002995 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 682 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 683 Disconnecting the axis-4 motor connectors Action Note DANGER Make sure that all supplies for electrical power, hydraulic pressure, and air pressure are turned off. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 684 Cut the paint or surface on the robot before replacing parts on page 123. Pull out the upper cable harness from the housing. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 685 Loosen the screws and move the motor slightly to slacken the timing belt. xx1800003094 Remove the screws and washers. xx1800003095 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 686 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 687 Cut the paint or surface on the robot before replacing parts on page 123. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 688 Note Some robots may be fitted with separate screws and washers. During replacement, always use the same screws (and washers) that are fitted on the robot at delivery. Contact ABB for more informa- tion. xx1900002191 Valid for IRB 1100-4/0.475 Separate the wrist from the housing.
Page 689 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 690 For robots with protection type Clean Room (option 3351-4) Check the O-rings. Replace if damaged. xx1900002199 O-ring on circular spline side: 3HAC061327-009 xx1900002198 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 691 Valid for IRB 1100-4/0.475 xx1800003313 Valid for IRB 1100-4/0.58 xx1800003312 Secure with screws. Screw: M3x30 12.9 Lafre 2C2B/FC6.9 (12 pcs) Tightening torque: 1.8 Nm Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 692 Refit the the wrist to the housing. xx1800003075 Valid for IRB 1100-4/0.58 Refit the extender unit and wrist to the housing. xx1800003100 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 693 For robots with protection class and washers. During replacement, always use the IP67 same screws (and washers) that are fitted on the For robots with protection type robot at delivery. Contact ABB for more informa- Clean Room tion. Tightening torque: 1.8 Nm xx1900002191...
Page 694 Check the cooling pad. Cooling pad for axis-3 and -4 mo- tors: 3HAC071021-001 Replace if damaged. xx1800003605 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 695 Make sure the motor flange does not press on the timing belt. xx1800003287 Install the timing belt to the motor pulley. xx1800003617 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 696 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 697 Pull the dynamometer to make the tension falling Used belt: 20.09-22.05 N in the allowed force range. New belt:28.7-31.5 N Note Pay attention to the force application direction. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 698 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 699 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 700 Surfaces to be paralleled are shown in the following figures. xx1800003019 xx1800003020 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 701 If there is locking liquid residues on the screw or screw hole, please clean it before refitting. Remove residual locking liquid after refitting. xx1800003031 Valid for IRB 1100-4/0.58 xx1800003001 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 702 Check the cabling status. Make sure the cabling is in vertical state and is not twisted. xx1800003618 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 703 Leave the connectors FB5 and FB6 accessible from the process hub and the connectors MP5 and MP6 accessible from wrist side. xx1800003023 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 704 8.96-9.8 N (for reference only) tial referenced force. Initial referenced force for new belt: 12.8-14 xx1900000026 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 705 For robots with protection type Clean Room: Clean the joints that have been opened and wipe the parts free from particles with spirit on a lint free. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 706 If the cables are routed and secured incorrectly the cables can be damaged. Insert the cabling and connectors into the wrist. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 707 The air hoses with the same number connect to the same Y-shaped connector. xx1800002945 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 708 If the cables are routed and secured incorrectly the cables can be damaged. Refit the cover. Screw: M3x8 12.9 Lafre 2C2B/FC6.9 (4 pcs) Tightening torque: 1.2 Nm xx1800002944 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 709 Recalibrate the robot. Calibration is detailed in section Calibration on page 711. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 710 5 Repair 5.8.4 Replacing the axis-4 gearbox Continued Action Note DANGER Make sure all safety requirements are met when performing the first test run. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 711: Calibration
Term Definition Calibration method A collective term for several methods that might be available for calibrating the ABB robot. Each method contains calibration routines. Synchronization position Known position of the complete robot where the angle of each axis can be checked against visual synchronization marks.
Page 712: Calibration Methods
Brief description of calibration methods Axis Calibration method Axis Calibration is a standard calibration method for calibration of IRB 1100. It is the recommended method in order to achieve proper performance. The following routines are available for the Axis Calibration method: •...
Page 713 References Article numbers for the calibration tools are listed in the section Special tools on page 758. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 714: When To Calibrate
The resolver values are changed If resolver values are changed, the robot must be re-calibrated using the calibration methods supplied by ABB. Calibrate the robot carefully with standard calibration, according to information in this manual. If the robot has absolute accuracy calibration, it is also recommended, but not always necessary to calibrate for new absolute accuracy.
Page 715: Synchronization Marks And Axis Movement Directions
Before installing a tool on the tool flange, make sure a visible mark has been made to the tool at the corresponding position. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 716: Calibration Movement Directions For All Axes
Positive directions are shown in the graphic below. Calibration service routines will handle the calibration movements automatically and these might be different from the positive directions shown below. Manual movement directions xx1800002456 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 717: Updating Revolution Counters
Use the following procedure to check and correct the axis 4 position. Action Note Remove the housing cover. xx1800003011 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 718 Jog the axis 4 anti-clockwise (with the operator facing the rear) until the cable harness is in vertic- al state. 0° 60° 120° 180° 300° 240° xx1800003318 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 719 At delivery the manipulator is in the correct position. Do NOT rotate axis 4 at power up before the revolution counters are updated. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 720 Check the synchronization position very carefully after each update. See Checking the synchronization position on page 737. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 721: Calibrating With Axis Calibration Method
FlexPendant. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. WARNING The calibration tool must be fully inserted into the calibration bushing, until the steel spring ring snaps into place.
Page 722 A benefit with reference calibration is that the current state of the robot is stored and not the state when the robot left the ABB factory. The reference value will be named according to tool name, date etc.
Page 723 SafeMove. How to calibrate a suspended or wall mounted robot The IRB 1100 is fine calibrated floor standing in factory, prior to shipping. To calibrate a suspended or wall mounted robot, reference calibration could be used.
Page 724: Calibration Tools For Axis Calibration
There is no risk for bad calibrations as long as the calibration tool is in one piece. WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration bushings may cause severe damage to the robot and/or personnel. Equipment, etc. Article number...
Page 725 If including the tool flange calibration tool in a local periodic check system, the following measures should be checked. • Outer diameter within Ø5g5 mm. • Straightness within 0.005 mm. xx1600001142 Outer diameter Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 726: Installation Locations For The Calibration Tools
For axis 6 there is only one bushing, the second calibration tool is installed at the mounting flange of the turning disk. xx1800003320 Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 727 Replace damaged parts with new. Spare part Article number Note Protective plug for bushing 3HAC059556-001 Replace if damaged or missing. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 728 3HAC059557-001 Used with protection type Clean Room. Clean Room Replace if damaged or missing. Calibration pin cover, 6 mm 3HAC061926-001 Replace if damaged or missing. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 729: Axis Calibration - Running The Calibration Procedure
WARNING Calibrating the robot with Axis Calibration requires special calibration tools from ABB. Using other pins in the calibration holes may cause severe damage to the robot and/or personnel. Equipment, etc.
Page 730 Note For RobotWare 7, the mechanical unit page is displayed only if there is more than one mechan- ical unit available. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 731 6.4.4 Axis Calibration - Running the calibration procedure Continued Action Note The calibration method used at ABB factory for The FlexPendant will give all inform- each axis is shown, as well as calibration method ation needed to proceed with Axis used for the robot during last field calibration.
Page 732 The three-position enabling device on the Press and hold the three-position enabling FlexPendant has been released during robot device and press Play. movement. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 733 Ensure that the sealing is not damaged. Replace the plug and the sealing with new spare part, if missing or damaged. xx1500000952 Protective plug for bushing: 3HAC059556-001. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 734: Reference Calibration
(step 5, see Brief introduction to Reference Calibration on page 734). Example "Adjust axis 4": 1 Create a backup. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 735 10 Check again against the verification position. 11 Repeat the manual tuning if needed. 12 Create a new reference if the intention is to use the reference in the future. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 736: Verifying The Calibration
Write down the values on a new label and stick it on top of the calibration label. The label is located on one side of the base. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 737: Checking The Synchronization Position
If they do not, up- ization position for axes on page 715 date the revolution counters. Updating revolution counters on page 717. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
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Page 739: Troubleshooting
Check: been installed • the configuration files • connectors • options and their configuration • changes in the robot working space/movements. Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 740 The robot has recently Check: been moved from one site • connections to another (an already • software versions working robot) Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 741: Oil And Grease Stains On Motors And Gearboxes
"cooling periods" into the your local ABB representative. application. • Overpressure created inside gearbox. Inspect all sealings and gaskets between motor and gearbox. Replace broken parts. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 742: Mechanical Noise Or Dissonance
Make sure the bearings are fitted correctly. Tighten the screws if a heat sink, fan, or metal sheet is loose. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 743: Manipulator Collapses On Power Down
Remove the motor from the gearbox to in- If found faulty, the motor must be replaced spect it from the drive side. as a complete unit. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 744: Motor Temperature Too High
The ways could be but not limited to op- tor utilization. timizing robot movement cycle, adjusting acc, dec as well as external force, adding wait time, and introducing alternative path/RAPID, etc. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 745: Decommissioning
See also Environmental information on page 746. Transportation Prepare the robot or parts before transport, this to avoid hazards. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 746: Environmental Information
8.2 Environmental information 8.2 Environmental information Introduction ABB robots contain components in different materials. During decommissioning, all materials should be dismantled, recycled, or reused responsibly, according to the relevant laws and industrial standards. Robots or parts that can be reused or upcycled helps to reduce the usage of natural resources.
Page 747 China RoHS symbol The following symbol shows the information to hazardous substances and the environmental protection use period of IRB 1100 according to "Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products (SJ/T 11364-2014) ".
Page 748: Scrapping Of Robot
• A used robot does not have the same performance as on delivery. Springs, brakes, bearings, and other parts might be worn or broken. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 749: Reference Information
9.1 Introduction 9 Reference information 9.1 Introduction General This chapter includes general information, complementing the more specific information in the different procedures in the manual. Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 750: Applicable Standards
Equipment (Excluding Electrically Initiated Explosive Devices) EN ISO 10218-1 Robots and robotic devices — Safety requirements for indus- trial robots — Part 1: Robots Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 751 Deviations Deviation for IRB 1100 The IRB 1100 does not provide means of installing adjustable mechanical stops on axis 1. Optional features provided by SafeMove, safety-rated soft axis and space limiting can be used as risk reduction measures in specific applications.
Page 752: Unit Conversion
1 kg 2.21 lb. Weight 0.035 ounces Pressure 1 bar 100 kPa 14.5 psi Force 0.225 lbf Moment 1 Nm 0.738 lbf-ft Volume 0.264 US gal Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 753: Screw Joints
9.4 Screw joints 9.4 Screw joints General This section describes how to tighten the various types of screw joints on ABB robots. The instructions and torque values are valid for screw joints comprised of metallic materials and do not apply to soft or brittle materials.
Page 754 Dimension Tightening torque (Nm) Tightening torque (Nm) Tightening torque (Nm) Class 8.8, oil-lubricated Class 10.9, oil-lubric- Class 12.9, oil-lubric- ated ated Continues on next page Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 755 Dimension Tightening torque (Nm) Tightening torque (Nm) Class 10.9, lubricated Class 12.9, lubricated Lubricated with Molycote 1000, Gleitmo 603 or equivalent Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 756: Weight Specifications
All components exceeding 22 kg (50 lbs) are highlighted in this way. To avoid injury, ABB recommends the use of a lifting accessory when handling components with a weight exceeding 22 kg. A wide range of lifting accessories and devices are available for each manipulator model.
Page 757: Standard Toolkit
Ratchet head for torque wrench 1/2 Hex socket head cap no. 2.5 socket 1/2" bit L=110 mm Small screwdriver T-handle with ball head Small cutting plier Plastic mallet Needle-nose plier Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 758: Special Tools
Required if Axis Calibration is the valid calibration method for the robot. The tool box also includes a unique calibration pin for IRB 1100 to be fitted to the tool flange during calibration of axis 6. Sonic tension meter Used for measuring the timing belt tension.
Page 759: Spare Parts
Spare parts and exploded views are not included in the manual but delivered as a separate document for registered users on myABB Business Portal, www.abb.com/myABB. All documents can be found via myABB Business Portal, www.abb.com/myABB. Product manual - IRB 1100 3HAC064992-001 Revision: L...
Page 760 This page is intentionally left blank...
Page 761 42 calibration scales, 715 CalibWare, 712 information labels location, 101 carbon dioxide extinguisher, 29 inspecting cleaning, 98 information labels, 101 climbing on robot, 31 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 762 42 working range, 46 original spare parts, 17 robot cabling overfilled gearbox, 741 inspecting, 103 rubber disposal, 746 pedestal installed on pedestal, 28 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 763 19 replacing, 53 synchronization position, 717 sync marks, 715 system integrator requirements, 28 zero position system parameter checking, 737 Gravity Alpha, 69 Gravity Beta, 68 Product manual - IRB 1100 3HAC064992-001 Revision: L © Copyright 2019-2022 ABB. All rights reserved.
Page 766 SHANGHAI 201319, China Telephone: +86 21 6105 6666 ABB Inc. Robotics & Discrete Automation 1250 Brown Road Auburn Hills, MI 48326 Telephone: +1 248 391 9000 abb.com/robotics © Copyright 2019-2022 ABB. All rights reserved. Specifications subject to change without notice.

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