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Table of Contents
Related Manuals for Bosch Rexroth IndraControl VPP 21.2
Summary of Contents for Bosch Rexroth IndraControl VPP 21.2
- Page 1 Email Us Visit Our Website 8 a.m. - 5 p.m. Sales Available sales@wakeindustrial.com www.wakeindustrial.com International: 1-919-443-0207 Toll Free: 1-888-551-3082 All Products from Wake Industrial, LLC, come with: Sales and Repairs Fast Shipping Quality Guarantee We ship worldwide, offering We specialize in providing With standards like our 1 year immediate product delivery any type of shipping method...
- Page 2 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl VPP 21.2 R911323258 Edition 01 Project Planning Manual...
- Page 3 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Title Rexroth IndraControl VPP 21.2 Type of Documentation Project Planning Manual Document Typecode DOK-SUPPL*-VPP*21.2***-PR01-EN-P Internal File Reference RS-d77326f2aae956830a6846a000efe8d1-1-en-US-6 Purpose of Documentation This documentation describes the operator terminal IndraControl VPP 21.2.
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Page 4: Table Of Contents
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG I/III and Controls Table of Contents Table of Contents Page System Representation....................1 Short Description............................ 1 Device Variants ............................1 1.2.1 Overview.............................. 1 1.2.2 Device Variant BQ..........................1 1.2.3... - Page 5 II/III Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Table of Contents Page 5.1.1 Housing Dimensions of the VPP 21 BQ.................... 21 5.1.2 Housing Dimensions of the VPP 21 BP..................... 21 Installation............................. 22 5.2.1...
- Page 6 Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG III/III and Controls Table of Contents Page 7.3.10 Combined Keyboard/Mouse Interface....................46 7.3.11 Mouse Interface..........................47 7.3.12 Power Supply, Digital Outputs, Ready Contact................. 47 Overview............................47 Pin 1 and Pin 2: 24 VDC Supply.....................
- Page 7 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls...
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Page 8: System Representation
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 1/65 and Controls System Representation System Representation Short Description The hand-held terminal VPP 21.2 is a computer-based machine operator ter‐ minal consisting of ● an enclosed plastic housing (degree of protection, total device: IP 40, de‐... -
Page 9: Device Variant Bp
2/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls System Representation Fig.1-1: Front panel – device variant BQ 1.2.3 Device Variant BP In contrast, the VPP 21.2 BP has no keypad, but a touch screen. -
Page 10: Operating System
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 3/65 and Controls System Representation Fig.1-2: Front panel – device variant BP Operating System For license reasons the hand-held terminals VPP 21 are only delivered with already installed operating system. - Page 11 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls...
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Page 12: Important Instructions On Use
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 5/65 and Controls Important Instructions on Use Important Instructions on Use Appropriate Use 2.1.1 Introduction Rexroth products represent state-of-the-art developments and manufacturing. They are tested prior to delivery to ensure operating safety and reliability. -
Page 13: Inappropriate Use
6/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Important Instructions on Use The hand-held terminal VPP 21.2 were developed for the single axis as well as for the multiple axes drive tasks and control tasks. -
Page 14: Safety Instructions For Electric Drives And Controls
Follow these safety instructions at all times. ● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐ serve the warnings provided in this documentation. ● Read the operating, maintenance and safety instructions in your language before commissioning the machine. -
Page 15: Explanation Of Warning Symbols And Degrees Of Hazard Seriousness
8/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls ● Follow all safety regulations and requirements for the specific application as practiced in the country of use. -
Page 16: Hazards By Improper Use
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 9/65 and Controls Safety Instructions for Electric Drives and Controls Degree of hazard serious‐ Warning symbol Signal word ness acc. ANSI 535.4-2002 Death or severe bodily harm Danger will occur. -
Page 17: Instructions With Regard To Specific Dangers
10/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of batteries! Observe the safety instructions! CAUTION Instructions with Regard to Specific Dangers 3.2.1... -
Page 18: Protection Against Electric Shock By Protective Extra-Low Voltage
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 11/65 and Controls Safety Instructions for Electric Drives and Controls For electrical drive and filter components with voltages of more than 50 volts, observe the following additional safety instructions. - Page 19 12/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls The monitoring in the drive components will normally be sufficient to avoid faulty operation in the connected drives. Regarding personal safety, especially the danger of bodily harm and material damage, this alone cannot be relied upon to ensure complete safety.
- Page 20 Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 13/65 and Controls Safety Instructions for Electric Drives and Controls Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! ● Ensure personal safety by means of qualified and tested higher-level DANGER monitoring devices or measures integrated in the installation.
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Page 21: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
14/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls 3.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conductors and permanent magnets in motors represent a serious personal danger to those with heart pacemakers, metal implants and hearing aids. -
Page 22: Battery Safety
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 15/65 and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling! Bodily injury by bruising, shearing, cutting, hitting! ● Observe the general construction and safety regulations on handling and CAUTION mounting. - Page 23 16/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Safety Instructions for Electric Drives and Controls Risk of injury by improper handling of pressurized lines! ● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐...
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Page 24: Technical Data
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 17/65 and Controls Technical Data Technical Data Front Panel VPP 21.2 BQ VPP 21.2 BP Display 14" TFT, 1024 × 768 pixels Operation Keys Touch screen... -
Page 25: Ambient Conditions
18/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Technical Data Interfaces ● 1 x external VGA connection (15-pin, HD-Sub) ● 2 x Ethernet connection (RJ 45, 10/100 Base-T) ● 1 x USB interface ●... -
Page 26: Wear Parts
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 19/65 and Controls Technical Data Standard Meaning EN 60 204-1 Electrical equipment of machines EN 61 131-2 PLC product standard EN 50 081-2 Basic technical standard, emitted interference (industrial... -
Page 27: Compatibility Test
20/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Technical Data Operating conditions Temperature 5 to 55 °C Relative humidity 8 to 90 % Height -300 to 3,280.84 yd Accesses < 20 % of the operating hours Fig.4-6:... -
Page 28: Dimensions
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 21/65 and Controls Dimensions Dimensions Housing Dimensions 5.1.1 Housing Dimensions of the VPP 21 BQ The dimensions of the VPP 21.2 with keypad are: Fig.5-1: Housing dimensions VPP 21 with keypad 5.1.2... -
Page 29: Installation
● Keep a suitably large distance from sources of interference. 5.2.2 Installation The VPP 21.2 is provided for gibbet mounting. As Bosch Rexroth accessories you can order a bracket (see chapter 10 "Ordering Information" on page 61). The cables are supplied through the gibbet to the VPP 21.2. Ac‐... - Page 30 Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 23/65 and Controls Dimensions For professional, comfortable and easy mounting of the bracket at the machine and the VPP 21.2, Haseke offers a comprehensive range of additional retainers especially adapted to the bracket de‐...
- Page 31 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls...
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Page 32: Display And Operating Components
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 25/65 and Controls Display and Operating Components Display and Operating Components Display 6.1.1 General Information All device variants of the VPP 21 are equipped with a TFT display of size 14". -
Page 33: Navigation Keys
26/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Display and Operating Components Fig.6-1: Key blocks of the device variant VPP 21 BQ 6.2.2 Navigation Keys Three navigation keys without designation are arranged in the two handle bars on the right and the left of the display. -
Page 34: Key Block "Machine
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 27/65 and Controls Display and Operating Components 6.2.3 Key Block "Machine" The key block "Machine" consists of the following three keys: ● E-STOP (red, circumvention-proof according to EN 418) ●... -
Page 35: Numeric Block
28/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Display and Operating Components 6.2.6 Numeric Block The numeric block provides the following keys: ● Character 0 to 9 ● ● ● ↵ (Return) ●... -
Page 36: Key Mouse
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 29/65 and Controls Display and Operating Components Fig.6-6: Key blocks with key mouse, cursor and special keys 6.2.8 Key Mouse The key mouse is activated (LED on) or deactivated (LED off) by the key labeled with the mouse icon. -
Page 37: Keyboard Controller
30/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Display and Operating Components Put the handle bar to its place and retain it with the four screws. Ensure that the labeling is well readable. - Page 38 Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 31/65 and Controls Display and Operating Components Fig.6-8: Key numbers Key num‐ Mouse Repeat Serial Digital out‐ bers puts Out...
- Page 39 32/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Display and Operating Components Key num‐ Mouse Repeat Serial Digital out‐ bers puts Out CTRL-U CTRL-L Bit 1 CTRL-D CTRL-U CTRL-R Bit 2...
- Page 40 Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 33/65 and Controls Display and Operating Components Key num‐ Mouse Repeat Serial Digital out‐ bers puts Out Mouse Bit 32 yellow active Mouse right Page down -...
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Page 41: Start, Stop, E-Stop
34/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Display and Operating Components Key num‐ Mouse Repeat Serial Digital out‐ bers puts Out START STOP Fig.6-9: Key codes START, STOP, E-STOP The contacts of the E-STOP button and the keys START and STOP (S64 to S66) are supplied to a connector strip. -
Page 42: Operator Terminal With Touch Screen
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 35/65 and Controls Display and Operating Components Fig.6-11: Wiring of E-STOP, START, STOP The maximum load for each contact must not exceed 1 ampere. Operator Terminal with Touch Screen 6.3.1... -
Page 43: Navigation Keys
36/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Display and Operating Components Fig.6-12: Key blocks of the device variants BP 6.3.2 Navigation Keys Three navigation keys without designation are arranged in the two handle bars on the right and the left of the display. -
Page 44: Touch Screen Controller
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 37/65 and Controls Display and Operating Components 6.3.4 Touch Screen Controller The operator terminals VPP 21 are delivered with a touch screen controller. The touch screen allows the manual operation via the touch-sensitive display surface and thus, replaces mouse and keyboard. - Page 45 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls...
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Page 46: Vpp 21-Box
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 39/65 and Controls VPP 21-Box VPP 21-Box Connector Panel The connector panel of the VPP 21 box is accessible by opening the cover on the rear side of the VPP 21's plastic housing. -
Page 47: Operating Display And Error Display
40/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls VPP 21-Box Fig.7-2: Connector panel of the box build in the VPP 21 Operating Display and Error Display To indicate device states and errors 10 LEDs arranged at the connector panel of the VPP 21 box are provided. -
Page 48: Interfaces
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 41/65 and Controls VPP 21-Box Interfaces 7.3.1 General Information Malfunctions caused by insufficient shielding! Use only shielded cables and metallic/conductive connector or coupling covers with large-area screen contact. -
Page 49: Settings Of The Serial Interface
42/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls VPP 21-Box D-Sub male connector, 9-pin Type: RS232 Cable length: 15 m max. Cable type: Shielded, cross section min. 0.14 mm Transmission rate: Max. -
Page 50: Ethernet Interfaces
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 43/65 and Controls VPP 21-Box Fig.7-6: USB interfaces Function USB power supply (max. 500 mA) Data - Data + USB ground 7.3.6 Ethernet Interfaces Ethernet – Network connection The VPP 21 can be connected with Ethernet networks via the interfaces Eth.1... -
Page 51: Profibus Dp (Optional)
44/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls VPP 21-Box 7.3.7 PROFIBUS DP (Optional) Field bus Optionally, the VPP 21 provides a PROFIBUS interface according to DIN EN 50170, Part 2. -
Page 52: Vga Interface
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 45/65 and Controls VPP 21-Box 25 m max. at 1 MBit/s Cable length: 200 m max. at 128 kBit/s Transmission rate: 1 bits/s max. Data driver:... -
Page 53: Combined Keyboard/Mouse Interface
46/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls VPP 21-Box Fig.7-12: VGA interface Resolution The following standard resolutions can be operated with an image refresh rate of min. 72 Hz. ●... -
Page 54: Mouse Interface
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 47/65 and Controls VPP 21-Box Fig.7-13: Combined Keyboard/Mouse Interface 7.3.11 Mouse Interface Mouse – PS/2 Mouse Interface PS/2 Mini DIN female connector, 6-pin Cable length: 1.5 m max. -
Page 55: Pin 1 And Pin 2: 24 Vdc Supply
48/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls VPP 21-Box Fig.7-15: Assignment X10 Pin 1 and Pin 2: 24 VDC Supply Parameters Value Rated voltage U 24 VDC +20 %, -15 % Residual ripple at U chapter "Pin 1 and Pin 2: 24 VDC... - Page 56 Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 49/65 and Controls VPP 21-Box Interfering AC voltage components such as resulting from an uncontrolled 3- phase current bridge connection without smoothing with a ripple factor (see DIN 40110/10.75, section 1.2) of 5 % are permissible.
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Page 57: Pin 3 And Pin 4: Fan Supply
50/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls VPP 21-Box Fig.7-19: Wiring of the power connection 24 VDC to the VPP 21 Pin 3 and Pin 4: Fan Supply When leaving the factory, there are two fans connected at this pins. This fans are switched on by the VPP 21 box, if the temperature in the box exceeds 50°... -
Page 58: Pin 5 And Pin 6: Digital Outputs 1 And 2
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 51/65 and Controls VPP 21-Box Pin 5 and Pin 6: Digital Outputs 1 and 2 Parameters Value Number of the outputs 2 semiconductor outputs, non-saving, protected,... -
Page 59: Compact Flash Card
52/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls VPP 21-Box 7.3.14 Compact Flash Card It is possible to insert in slot CF Compact Flash cards with a memory volume of 32 Mbytes to 1 Gbyte and a ATA (IDE) interface. These cards behave like... -
Page 60: Maintenance And Installation
Maintenance work in the device is only permissible by skilled staff! If hardware and/or software components have to be exchanged, please contact the Bosch Rexroth Service or ensure that only skilled staff changes the re‐ WARNING spective components. -
Page 61: Display
Fire or explosion hazard by use of wrong battery types! Replace the battery only by a type for the VPP 21 permitted by Bosch Rexroth. This is currently: Lithium battery 3.0 V; 2.3 Ah with Bosch Rexroth part number DANGER 1070922650. -
Page 62: Extension Cards
General Notes There is a PCI slot available in the VPP 21 box. A short PCI card can be put into that slot by means of the PCI adapter. Only cards released by Bosch Re‐ xroth may be used. Risk of damage to the VPB 21 or the extension cards by electrostatic... -
Page 63: Pci Card Installation
56/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Maintenance and Installation Risk of damage to the operator terminal or corruption of application software by integrating non-released extension cards! Install only released extension cards, and have them installed by skilled em‐... - Page 64 Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 57/65 and Controls Maintenance and Installation Fig.8-4: Fastening screws of the PC box Pull the VPP 21 box to the right out of the VPP 21 plastic housing.
- Page 65 58/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Maintenance and Installation 12. Place the cover and fasten it using the four screws on the housing of the VPP 21 box. 13. Implement the VPP 21 box again by introducing it into the plastic housing from the right.
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Page 66: Disposal And Environmental Protection
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 59/65 and Controls Disposal and Environmental Protection Disposal and Environmental Protection Disposal 9.1.1 Products Our products can be returned to us free of charge for disposal. However, it is a precondition that the products are free of oil, grease or other dirt. -
Page 67: Recycling
60/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Disposal and Environmental Protection 9.2.3 Recycling Due to their high content of metal, most of the product components can be recycled. In order to recycle the metal in the best possible way, the products must be disassembled into individual modules. -
Page 68: Ordering Information
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 61/65 and Controls Ordering Information Ordering Information 10.1 Type Code The VPP 21.2 are available in various versions according to the following type codes. Fig.10-1: Type code of the VPP 21.2... -
Page 69: Accessories
62/65 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls Ordering Information 10.2 Accessories Ordering designation Part number Description Rotating joint VPP 21 1070922829 Rotating joint to mount the VPP 21 Bracket VPP 21... -
Page 70: Service And Support
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 63/65 and Controls Service and Support Service and Support 11.1 Helpdesk Our service helpdesk at our headquarters in Lohr, Germany, will assist you with all kinds of inquiries. - Page 71 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls...
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Page 72: Index
Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG 65/65 and Controls Index Index Maximum temperature gradient 18 Mouse interface 47 Air pressure 18 Appropriate use 5 Areas of application 5 Operating display and error display 40... - Page 73 Bosch Rexroth AG | Electric Drives Rexroth IndraControl VPP 21.2 | Project Planning Manual and Controls...
- Page 74 Project Planning Manual | Rexroth IndraControl VPP 21.2 Electric Drives | Bosch Rexroth AG and Controls Notes...
- Page 75 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911323258 DOK-SUPPL*-VPP*21.2***-PR01-EN-P...