ABB Focus II FII-4-14 Series Original Instructions Manual

Light grid / light curtain
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Original instructions
Focus II
Light grid / Light curtain
Active optoelectronic protective device (AOPD)
Focus II Type 4
2TLC172015M0201, rev. D
ABB AB JOKAB SAFETY Varlabergsvägen 11, SE-434 39, Sweden
www.abb.com/lowvoltage

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Summary of Contents for ABB Focus II FII-4-14 Series

  • Page 1 Original instructions Focus II Light grid / Light curtain Active optoelectronic protective device (AOPD) Focus II Type 4 2TLC172015M0201, rev. D ABB AB JOKAB SAFETY Varlabergsvägen 11, SE-434 39, Sweden www.abb.com/lowvoltage...
  • Page 2 ABB AB JOKAB SAFETY’s exclusive warranty is that the products are free from defects in materials and workman- ship for a period of one year (or other period if specified) from date of sale by ABB AB JOKAB SAFETY. ABB AB JOKAB SAFETY MAKES NO WARRANTY OR REPRESENTATION, EXPRESSED OR IMPLIED, RE-...
  • Page 3: Table Of Contents

    5.5 Connection Example, Pluto ..............24 5.6 Connection Example, connection required to enable coding ....24 5.7 Speci  f   i cations for Available Variants ............25 5.8 Dimensional Drawing ................27 5.9 Label description ..................27 www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 4 20 Dimensions of brackets and prof  i le ..........53 21 Dimensions of MFII mirrors and bracket ........54 22 Variant list and general schedule ..........55 23 Checkout procedure log ..............57 24 Test procedure log .................58 25 Declaration of conformity ..............59 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 5: System Overview And Applications

    1 System Overview and Applications Summary - Focus II light curtain/grid, Type 4 (FII-4-) www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 6: General Data

    Operational conditions decide how often the cover needs to be cleaned. ABB AB JOKAB SAFETY does not accept any liability for damage or injury due to incorrect use of the protection barriers or associated components.
  • Page 7: Function And Possibilities (Short Description)

    Override (see 7) is a function which makes it possible to bypass the light barrier and activate the OSSD outputs if machine start is necessary, when one or more beams are interrupted. NB! Muting and override demands a connected muting indicator (LMS) (or resistor 220 Ω, 3 W) before power is switched on. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 8 8 s the reset button outside the protection area is pressed. Safety outputs (see 5.2) OSSD 1 and 2 are opened when the protection area is interrupted. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 9: Mechanical Installation

    The distinctive coding of the beams provide for unique operation of a system while in view of another system with a different scan code. Two unique codes are available on the Focus II, see section 4.3 on how to set the codes. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 10: Alignment Procedure

    LED 1 and 3 are lit. If manual reset is chosen, test/reset  must be pressed and released before the OSSD outputs are activated. • Complete the checks described in section 13 “Final Checks” and 16 “Routine Checks and Mainte- nance”. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 11: Calculation Of Minimum Distance For Installation

    = resolution (mm) = 14 mm for FII-4-14 and 30 mm for FII-4-30. NB! If floating blanking is used, see resolution table in chapter 9. ____________________________ ) The maximum time required from actuation of the AOPD until the hazardous machine function is terminated. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 12 Approach to the hazard zone by reaching over is impossible ___________________________________________________ The text is reproduced from ISO 13855:2010 with permission from SIS Förlag AB, www.sis.se where also the complete standard is available for purchase. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 13 = 15 × (d-50). Minimum allowed height of detection zone above reference plane (mm) NB! Shall not be less than 0 or greater than 1000. resolution (mm) = 14 mm for FII-4-14 and 30 mm for FII-4-30. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 14 This distance must be greater than: FII-4 = tan(2.5°)×R Be aware that surface interference may also appear above and below the sensing f  i eld. Type 4 -0,2 -0,5 -0,8 -1,0 -1,2 -1,5 -1,8 -2,0 Operating range R in meter 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 15: Electrical Installation

    • where the product may come into contact with oil that is an adhesive solvent – Do not use radio equipment such as cellular phones, walkie-talkies, or transceivers near the Focus II system. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 16: Connection Of Cable C5, C8 In M12 C01-C04 Connectors

    6. Pink 7. Blue 8. Red Seen from the cable connection side: NB! It is recommended to use ABB AB JOKAB SAFETY standard M12 cables whenever possible. See 18 for a list of cables and accessories. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 17: Setting Up Of Internal Change-Over Switches Transmitter

    Long range No coding Code setting Coding Code A Code setting Code B Please refer to the table below for the range setting: Switch 1 Switch 2 Range selected Not allowed Long range Short range Not allowed www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 18: Setting Up Of Internal Change-Over Switches Receiver

    Muting on module 1 Blanking +1/-0 beam with L muting Muting on module 2 Blanking ± 0 beam with L muting Muting on module 3 Pre-Reset mode Muting on module 4 Single break/double break, Switch 8 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 19 A and muting B cannot be activated at the same time. A time difference of approx. 30 ms is mandatory. 6. Refers to max muting time (600 s) but not to the time between A and B (120 s). NB! For further information about T-, L- and X-muting, see 6.1-6.5. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 20: Setting Up Scan Codes

    (the yellow LED 5 in receiver is blinking) and, thereafter, if the protection area is clear, within 8 seconds the reset button outside the area has been pressed and released. (See 4.4 and 8) 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 21: Connection Examples

    8 in the receiver is in the position “On” (see 4.4). Test/reset  is also used during normal operation when testing, aligning, and overriding, with the muting function used (see 2). NB! If test/reset button  is not used, the white conductor must be connected to 24VDC. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 22: Connection Example, For Connection To Safety Relay

    Test/Auto Blue Reset Type:RT9 Muting Lamp (220Ω / 3W) Screen Ground NB! The connections in the drawing above which are marked with bold lines should only be made if the muting function is to be used. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 23: Connection Example, Muting Unit To Safety Relay

    5 Grey Screen Ground +24V 4 Black 3 Blue 2 White 1 Brown Info White FMC-1 Tina Brown +24VDC 0V Test/ Green FMC-2 Tina Reset Yellow Tina-10A Grey Pink Tina-10B Test/Auto Blue Reset Type: Vital 1 Tina-10C www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 24: Connection Example, Pluto

    +24VDC White Blue Black Grey Screen Ground White Test / Reset Brown +24VDC Green Yellow Grey OSSD 1 (RL 500mA max.) Pink OSSD 2 (RL 500mA max.) Blue Screen Ground For further information see 3.1, 4.5 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 25: Speci F I Cations For Available Variants

    1323 FII-4-30-1500 2TLA022202R5000 1557 1500 1470 FII-4-30-1650 2TLA022202R6000 1703 1647 1617 FII-4-30-1800 2TLA022202R7000 1851 1794 1764 FII-4-30-1950 2TLA022202R8000 1998 1941 1911 FII-4-30-2100 2TLA022202R9000 2145 2088 2058 FII-4-30-2250 2TLA022203R0000 2292 2235 2205 FII-4-30-2400 2TLA022203R1000 2439 2382 2352 www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 26 FII-4-K1C- FII-4-K2C- 1200 2.43 3.39 4.65 5.51 Muting units Type No. Article No. L (mm) Number of beams Range (m) Weight (kg) MF-T 2TLA022040R2000 0.2-10 MF-L 2TLA022040R3000 0.2-10 MF-T Reflex 2TLA022040R4000 0.2-6 MF-L Reflex 2TLA022040R5000 0.2-6 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 27: Dimensional Drawing

    Detection zone Detection zone Dead zone Dead zone 5.9 Label description Model: Supply: Power consumption: Protection: SW release: ABB AB  JOKAB SAFETY Varlabergsvägen 11 Type: Resolution: (mm) Prot. height: (mm) Response time: (See manual) Operating temp: Prod. date: RoHS...
  • Page 28: Muting

    The rest of the area remains intact with normal protection and safety level. This is an important function which decreases the possibility for a person to “accompany” material passing the barrier. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 29: Muting, Modes

    3. The maximum time that Focus II will allow muting A or muting B to drop without detecting a muting stop. Features - Muting grid Bypassing of light curtain or grid in one or two directions (L-form, T-form). Connected directly via a M12 cable to light curtain/grid. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 30: T-Activation Mode

    • The Focus II allows that Muting A or Muting B drop for a maximum time of 200 ms without stopping the muting function. A time longer than 200 ms is detected as a muting stop. Protected Area 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 31: L-Activation Mode

    • The Focus II allows that Muting A or Muting B and the whole protective field to drop for a maximum time of 200 ms without stopping the muting function. A time longer than 200 ms and the muting function stops. Protected Area d1 d2 www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 32: X-Activation Mode

    4 s of each other. activated. The distance d must therefore be considered (in regards to the speed of the conveyor, in the above example). Second sensor must be activated within 4 s after the other. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 33: Partial Muting

    The locations of the modules are shown in this drawing: module For detailed information about how many beams are included in one module and which switches to set see table at 4.4 and 5.7. module module module module www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 34: Override

    • At manual reset, the reset button must be pressed and released again. At operating cycle: • One or both muting inputs must be active. • Press and release the test/reset  (see 5) button 3 times <1 s. The OSSD outputs will be activated for >2 s. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 35: Pre-Reset Function

    OSSD 2 (RL 500mA max.) Blue Screen Ground Pre-reset sequence Press pre-reset button. LED 5 flashes once per second. <8 s to execute step 3 and 4. Pass through the detection zone. Press reset button. OSSD to on. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 36: Blanking

    LED 2 and 4 blinking. To reset this error, press and release the TEST/RESET pushbutton when the object is in the detection zone again. Blanking function can be used in combination with T muting of all beams or L muting of all beams (see 4.4), as long as a muting indicator is connected. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 37 Focus II system after setting the blanking mode, with a permanent marker pen as shown on picture below. Original Changed Model: Model: FRII-4-30-600 FRII-4-30-600 Type: Type: Resolution: (mm) Prot. height: (mm) Resolution: (mm) Prot. height: (mm) Range: Range: S 0,2-07m, L 07-15m S 0,2-07m, L 07-15m www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 38 6. After 11 s the blue indicator is lit and programming is f  i nished. 7. Disconnect the cable and connect it directly to the receiver unit.Or have it connected all time. 8. Programming is f  i nished. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 39: Single/Double Break Function

    – Minimum time of interrupting the protective f  i eld is 300 ms. – Load/unload must be completed within 30 s after manual restart or after end position reached. End Position 24 V Feedback >300 ms www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 40: Single Break Function

    • Safety outputs enter run state and machine operates • While the machine is in operation the feedback is not tested • When end position is reached, the feedback input provide a high to low transition. • Safety outputs enter stop state 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 41: External Device Monitoring (Edm)

    K1 and K2 are standard contactors, KM1 and KM2 are NC contacts (force guided) of K1 and K2. Test Reset KM1 KM2 White Brown +24VDC Green Yellow Grey OSSD 1 Pink OSSD 2 Blue Screen Ground www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 42: Checkout Procedure

    To test the Focus II system with floating blanking disabled, use the supplied test object. For applications where blanking is enabled, see the table in the chapter ”Blanking” to determine the proper size of the test object. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 43: Transmitter Led Information

    Control logic fault Check that change-over switch bank 1 and bank 2 are equal. Remove and reapply power. If error is still present, contact your local ABB AB JOKAB SAFETY distributor. ˜ ™ ™ ™ º Error on range selection...
  • Page 44: Receiver Led Information

    2 flashes/sec. ˜ ™ ™ ˜ º Normal operation of single/double break function (load/unload). 3 flashes/sec. ˜ ™ ˜ ™ º Normal operation of single/double break function (machine operation). 3 flashes/sec. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 45 Control logic fault Check that change-over switch bank 1 and bank 2 are equal. Remove and reapply power. If error is still present, contact your local ABB AB JOKAB SAFETY distributor. ˜ º ™ º º Error on safety outputs Check wiring of the OSSD outputs.
  • Page 46: Regular Checkout And Test

    6. Inspect the electrical connections between the guarded machine’s control system and the Focus II system. Verify that they are not damaged and properly connected to the machine so that a stop signal from the Focus II system results in an immediate halt of the machine’s cycle. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 47: Technical Specifications

    10 G for 16 ms, 1000 bumps on all 3 axes Electrical Power transmitter 24 VDC ±20%, maximum current 70 mA Power receiver 24 VDC ±20%, maximum current 100 mA Input voltage threshold min = 17 VDC, V max = 6 VDC www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 48 < 1 mA Capacitive load < 250 nF for OSSD output Inductive load Please contact your local ABB AB JOKAB SAFETY representative Test pulse ≤300 µs Test pulse data Test interval > response time × 0.33 Repetition > response time × 0.66...
  • Page 49: Accessories, Cables

    JSM 66 Bracket 2.5 mm RF A2 painted black incl. Bolt set for Focus II and 2TLA022090R1200 2pc allen screw M6 × 12, 2pc T-nut M6 and 2pc washers. 2TLA022090R1300 JSM 66 Bracket 2.5 mm RF A2 painted black. www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 50: Wet Enclosure

    IP68, and provides the possibility for drainage or aeration in order to avoid condensation. A Focus II with WET need to be assembled by the ABB Jokab Safety factory. When ordering, specify cable length out from the WET tubes and aslo specify operation mode. (internal change-over switches (see 4.4)) Length incl.
  • Page 51: Bjorn - Stands

    27 kg Mirror reduction: ≤10% Material thickness: Metal sheet, 3mm Painting: Epoxy Ral 1018 H2, V2 and N2 are stock items Bjorn H2 Bjorn V2 Bjorn H3 Bjorn H4-1 Bjorn H4-2 2TLA022041R4000 2TLA022041R4100 2TLA022041R4200 2TLA022041R4300 2TLA022041R4400 www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 52 Bjorn N3 Bjorn N4-1 Bjorn N4-2 Bjorn N5 2TLA022041R4800 2TLA022041R4500 2TLA022041R4600 2TLA022041R4700 2TLA022041R4900 Length optimizing with the Bjorn V2 mirror stand. Comparing Standard FII-4-K1C-500 and mirror in Bjorn N2 stands to FII-4-K1C-500 with Bjorn V2 mirror stand. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 53: Dimensions Of Brackets And Prof I Le

    20 Dimensions of brackets and prof  i le 40,1 37,2 Mounting bolt 28,5 18,50 Prof  i le JSM 66, 2TLA022090R1000 Article No. Description 2TLA022090R0100 Mounting bolt 2TLA022090R1000 JSM 66 2TLA022090R2400 Plastic washer 2TLA022090R0400 Washer 2TLA022090R0200 Lock nut www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 54: Dimensions Of Mfii Mirrors And Bracket

    2TLA022041R1200 1108 MFII-1200 2TLA022041R0800 1258 MFII-1350 2TLA022041R1300 1408 MFII-1500 2TLA022041R0900 1551 MFII-1650 2TLA022041R1000 1708 Bracket for MFII mirrors. Article no. 2TLA022041R2000, 2 pieces for each mirror. JSM 70, 2TLA040001R1500. Plate for easy adjustment on uneven floors. 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 55: Variant List And General Schedule

    0 VDC Test/ In A In A In B In B Muting Muting Reset OSSD 1 OSSD 2 Info Muting A In A Muting B In B Muting OSSD 1 OSSD 2 OSSD 1 OSSD 2 www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 56 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 57: Checkout Procedure Log

    If EDM is used check that the wiring are correct and fully functional. £ Fail £ Pass Record the test result in the machine log, then perform the test £ Fail procedure. Date and Signature: _______________ __________________________________________________ www.abb.com/lowvoltage 2TLC172015M0201, rev. D...
  • Page 58: Test Procedure Log

    £ Fail otherwise adjust or increase the distance. £ Pass If the safety devices on the machine fails any of these tests, secure £ Fail machine and report. Date and Signature: _______________ __________________________________________________ 2TLC172015M0201, rev. D www.abb.com/lowvoltage...
  • Page 59: Declaration Of Conformity

    25 Declaration of conformity EC Declaration of conformity (according to 2006/42/EC, Annex2A) ABB AB declare that the safety components of ABB make with type designations and safety JOKAB Safety functions as listed below, is in conformity with the Directives Varlabergsvägen 11...
  • Page 60 ABB AB JOKAB SAFETY +46 (0) 21-32 50 00 www.abb.com/lowvoltage e-mail: info.jokabsafety@se.abb.com AFBN0043 d...

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