Bosch Rexroth MSK Series Instructions Manual

Bosch Rexroth MSK Series Instructions Manual

Operation in potentially explosive areas
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MSK Motors
Operation in Potentially Explosive Areas
ATEX Directive 2014/34/EU
Instructions
R911323850
Edition 04

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Summary of Contents for Bosch Rexroth MSK Series

  • Page 1 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions Edition 04 R911323850...
  • Page 2 © Bosch Rexroth AG 2016 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be re‐ produced or given to third parties without its consent.
  • Page 3 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG I/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
  • Page 4 II/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de...
  • Page 5 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG III/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
  • Page 6 IV/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
  • Page 7 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG V/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa!
  • Page 8 VI/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná...
  • Page 9 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG VII/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými...
  • Page 10 VIII/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu...
  • Page 11 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG IX/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete...
  • Page 12 X/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja...
  • Page 13: Table Of Contents

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG XI/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Table of Contents Table of Contents Page Instructions........................13 Introduction............................13 Safety instructions..........................13 Appropriate use............................ 14 Application conditions ATEX device group II, category 3..............15 Holding brake ............................
  • Page 14 XII/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU...
  • Page 15: Instructions

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 13/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions Instructions Introduction MSK motors according to the ATEX 2014/34/EU guidelines are based on the MSK standard motor type. MSK motors according to the ATEX 2014/34/EU guidelines are designated by a ”S”...
  • Page 16: Appropriate Use

    14/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions In terms of this application documentation, qualified persons are those per‐ sons who are familiar with the installation, mounting, commissioning and op‐ eration of the components of the electric drive and control system, as well as with the hazards this implies, and who possess the qualifications their work requires.
  • Page 17: Application Conditions Atex Device Group Ii, Category 3

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 15/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions Application conditions ATEX device group II, category 3 Danger of explosion and life or high damage DANGER to property! All used components and accessory parts must fulfill the requirements for ex‐...
  • Page 18: Holding Brake

    16/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions Connection conditions The motors must only be operated with Rexroth IndraDrive drive control devi‐ ces. Drive control devices of other manufacturers are not permitted.
  • Page 19: Residual Risks

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 17/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions also refer to Rexroth IndraDrive Drive System DOK-INDRV*-SYSTEM*****- PRxx-EN-P, Chapter "Project Planning of Control Voltage ") The voltage supply of the holding brake has to be designed so as to make a voltage of 24 V ±10% available on the motor for safe operation of the holding...
  • Page 20: Labeling

    Brake 10.0 Nm DC 24 V +- 10% IP 65 Bosch Rexroth Electric Drives and Controls GmbH, Bgm.-Dr.-Nebel-Str. 2, 97816 Lohr a. Main msk01-0001 Designation for use in areas with flammable - gas II 3G Ex nA T155°C Gc X - dust II 3D Ex tc IIIC T155°C Dc IP6X X...
  • Page 21: Ul Labeling For Usa And Canada

    For the use of motors in potentially explosive areas, cables with a thermal stability of at least 80 °C (176 F) are to be used. Bosch Rexroth provides suitable ready-made connecting cables for the mo‐ tors. They are checked concerning their conformity with the ATEX directives and relevant DIN and EN standards.
  • Page 22 20/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions B05 (flange assembly) Wash‐ Hole Screw (8.8) er DIN EN 28738 [Nm] Ø [mm] Ø [mm] Type MSK100 MSK101 14.0 M12×40 MSK103 MSK131 18.0 M16×35...
  • Page 23: Holding Brake Commissioning And Maintenance

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 21/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions 1.10 Holding Brake Commissioning and Maintenance Danger of life or material damage, danger of WARNING explosion due to inappropriate use! ● Any commissioning and maintenance works must only be carried out in non-explosive environments.
  • Page 24: Connection Technology

    Resurfacing routine by superior control. Here, special control programs adapted to the machine and system concepts are required. If necessary, please contact your Bosch Rexroth distribution partner and discuss the resurfacing routine parameters for your application. For more detailed information about software functions refer to the func‐...
  • Page 25 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 23/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions Attaching the connectors When fitting the encoder connector with a screwed end fitting, proceed as fol‐ lows: 1. Place the power connector in the correct position onto the thread of the connection housing.
  • Page 26: Connect Potential Equalization Line

    24/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions 1.11.2 Connect potential equalization line The motors for potentially explosive areas have an additional ground lug on the motor flange for this purpose. Use the potential equalization on the motor over the cable to the potential equalization of the machine or installation and tighten the screwed connections.
  • Page 27: Maintenance / Repair / Dismantling

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 25/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Instructions within the framework of the commissioning of the machine as a whole. Ob‐ serve the machine manufacturer's specifications and instructions. Before the system is commissioned, you must carry out an ac‐...
  • Page 28: Maintenance

    Maintenance measures 1.13.2 Repair Defective MSK motors manufactured according to ATEX must be repaired within the manufacturer´s factory or in an authorized workshop of Bosch Rexroth. The following repairs can be done in such authorized workshops, for example: ● Replacement of motor encoder ●...
  • Page 29: Environmental Protection And Disposal

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 27/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Environmental Protection and Disposal Environmental Protection and Disposal The disposal of the motor components can be done in the normal recycling process under consideration of the respective valid national regulations.
  • Page 30 28/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Environmental Protection and Disposal The symbol indicating "separate collection" for all batteries and accumulators is the crossed-out wheeled bin. End users in the EU are legally bound to return used batteries. Outside the validity of the EU Directive 2006/66/EC, the particularly applicable regulations must be followed.
  • Page 31: Service And Support

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 29/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
  • Page 32 30/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU...
  • Page 33: Anhang

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 31/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Anhang Anhang EC declaration of conformity According to ATEX directive 2014/34/EU, the manufacturer Bosch Rexroth AG Buergermeister-Dr.-Nebel-Straße 2 97816 Lohr am Main, Germany hereby declares that the products below 3-PHASE SYNCHRONOUS PM-MOTOR MSK030...-NSNN...
  • Page 34 32/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Anhang Fig. 4-1: CE declaration of conformity (original, German)
  • Page 35 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 33/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Anhang Fig. 4-2: CE declaration of conformity (original, English)
  • Page 36 34/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU...
  • Page 37: Index

    DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 35/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Index Index Accumulators............27 Thermal stability..........19 Ambient temperature.......... 15 Warning symbols..........14 Batteries.............. 27 Brake (control)............ 16 Brake (function test) ........... 17 Connection conditions......... 16 Connectors............
  • Page 38 36/37 Bosch Rexroth AG DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Notes...
  • Page 39 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P Bosch Rexroth AG 37/37 MSK Motors Operation in Potentially Explosive Areas ATEX Directive 2014/34/EU Notes...
  • Page 40 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics *R911323850* R911323850 DOK-MOTOR*-MSK*EXGIIK3-IT04-EN-P...

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