ABB DSQC 667 Applications Manual

Profibus anybus device robotware 6.02

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Application manual
PROFIBUS Anybus Device

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Summary of Contents for ABB DSQC 667

  • Page 1 Application manual PROFIBUS Anybus Device...
  • Page 2 Trace back information: Workspace R15-2 version a10 Checked in 2015-10-05 Skribenta version 4.6.081...
  • Page 3 Application manual PROFIBUS Anybus Device RobotWare 6.02 Document ID: 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 4 The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual. Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.
  • Page 5: Table Of Contents

    Introduction ...................... Type Industrial Network ..................5.2.1 Address ....................Type PROFIBUS Internal Anybus Device ............... 5.3.1 Input Size ....................5.3.2 Output Size .................... Index Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
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  • Page 7: Overview Of This Manual

    Installation Guideline for PROFIBUS-DP/FMS (Version 1.0, September 1998). www.profibus.com The web site of PROFIBUS International. Revisions Revision Description Released with RobotWare 6.0. Continues on next page Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 8 System parameter Connection removed from Industrial Network. Released with RobotWare 6.02. • Updated the path to the template files, see Template I/O configuration file on page Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 9: Product Documentation, Irc5

    This listing is based on the type of information in the documents, regardless of whether the products are standard or optional. All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
  • Page 10 • Operating manual - IRC5 with FlexPendant • Operating manual - RobotStudio • Operating manual - Trouble shooting IRC5, for the controller and manipulator. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 11: Safety

    Operating manual - General safety information This manual contains all safety instructions from the product manuals for the manipulators and the controllers. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 12: Network Security

    ABB Ltd and its entities are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 13: Terminology

    A built-in device in the robot controller. Port/connector for Local Area Network. Master See term Controller Slave See term Device Port/connector for Wide Area Network. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
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  • Page 15: Introduction

    PROFIBUS device. GSD files are provided by the device manufacturers and contain electronic descriptions of all relevant communication parameters of the PROFIBUS device. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 16: The Profibus Anybus Device For Irc5

    The PROFIBUS anybus device for IRC5 is inserted into an expansion board on top of the main computer unit in the robot controller. The PROFIBUS anybus device, DSQC 667, requires the main computer DSQC1000. Options With option PROFIBUS Anybus Device, the IRC5 controller can act as a device on the PROFIBUS network.
  • Page 17 Specification overview Item Specification Industrial Network PROFIBUS DP-V1 Data rate 9.6 Kbps - 12 Mbps Connection size Maximum 64 input bytes and 64 output bytes Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
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  • Page 19: Hardware Overview

    2.1 Main computer DSQC1000 2 Hardware overview 2.1 Main computer DSQC1000 Connections The I/O network is connected to the PROFIBUS anybus device, DSQC 667, on the main computer. The following figure illustrates the location of the anybus device in the main computer unit.
  • Page 20 2 Hardware overview 2.1 Main computer DSQC1000 Continued Illustration, PROFIBUS anybus device DSQC 667 xx0700000396 Operation mode LED Status LED PROFIBUS DP-V1 PROFIBUS connector LEDs This section describes the LEDs of the PROFIBUS anybus device. Operation mode LED LED state...
  • Page 21 Receive/Transmit data; line A (green) Not used Housing Cable shield Internally connected to the protective earth via cable shield filters according to the PROFIBUS standard. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 22: Cables And Connections

    PROFIBUS device is not the last in line. The connector must have the possibility to insert two PROFIBUS cables in the same D-sub. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 23: Termination

    If a termination is missing or an extra termination is added somewhere in the PROFIBUS network the communication will probably fail. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 24: Selecting Cables

    Parameter Value Impedance 135 to 165 Ω Capacity ≤ 30 pF/m Loop resistance ≤ 110 Ω/km Conductor cross-sectional area ≥ 0.34 mm (AWG 22) Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 25: Software Overview

    RobotWare version in the Add-Ins browser and selecting Open Package Folder. The directory contains the following files: GSD-file Description soft0baa.gsd Softing DP-Master PBpro (DSQC1005) Continues on next page Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 26 If the PROFIBUS anybus device loses connection with the controller, the configured input signals are cleared (reset to zero). When the connection is re-established, the controller updates the input signals. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 27: Configuring The Anybus Device

    IRC5 controller using RobotStudio or the FlexPendant. Configure the external controller using Configuring the external controller on the vendor specific configuration tool. page 30 Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 28: Configuring The Anybus Device

    This step is optional, for more in- formation see Information about the anybus device on page Click OK. xx1400002116 Continues on next page Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 29 4.2 Configuring the anybus device Continued Action Note In the Type list click Signal. Add I/O signals for the anybus device. xx1400002117 Restart the controller. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 30: Configuring The External Controller

    Check the size of the input and output area of the IRC5 anybus device. • Add any other I/O devices into the industrial network structure. • Add signals for all I/O devices including the anybus device. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 31: System Parameters

    Technical reference manual - System parameters Product Name Technical reference manual - System parameters Input Size Input Size on page 33 Output Size Output Size on page 34 Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 32: Type Industrial Network

    This is the address that the PROFIBUS anybus device uses to communicate. Prerequisites The PROFIBUS Anybus Device option must be installed. Default value The default value is 125. Allowed values Allowed values between 0-125. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 33: Type Profibus Internal Anybus Device

    The default value is 8 bytes (64 signal bits). Allowed values Allowed values are the integers 1-64 (8-512 signal bits), specifying the input data size in bytes. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 34: Output Size

    The default value is 8 bytes (64 signal bits). Allowed values Allowed values are the integers 1-64 (8-512 signal bits), specifying the output data size in bytes. Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 35: Index

    I/O System status, 20 industrial network, 25 limitations, 26 Industrial Network, 31 Internal anybus device, 25 PROFIBUS Internal Anybus Device, 31 network security, 12 Application manual - PROFIBUS Anybus Device 3HAC050965-001 Revision: B © Copyright 2008-2015 ABB. All rights reserved.
  • Page 38 Telephone +46 (0) 21 344 400 ABB AS, Robotics Discrete Automation and Motion Nordlysvegen 7, N-4340 BRYNE, Norway Box 265, N-4349 BRYNE, Norway Telephone: +47 51489000 ABB Engineering (Shanghai) Ltd. No. 4528 Kangxin Hingway PuDong District SHANGHAI 201319, China Telephone: +86 21 6105 6666 www.abb.com/robotics...

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