Related Manuals for ABB DCS800-EP
Summary of Contents for ABB DCS800-EP
- Page 1 DCS800-EP Installation and Start Up Manual DCS800 Panel Drive (20-1000 Amps) A supplement to the DCS800 Hardware manual Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
-
Page 2: Safety Instructions
To which products this chapter applies This chapter applies to the DCS800-EP... Size D1 to D4. Use of warnings and notes There are two types of safety instructions throughout this manual: warnings and notes. - Page 3 DCS800-EP Installation and Start-Up Manual • Do not make any insulation or voltage withstand tests on the drive or drive modules. • When reconnecting the motor cable, always check that the C1 and D1 terminal is correct. Note: • The motor cable terminals on the drive are at a dangerously high voltage when the input power is on, regardless of whether the motor is running or not.
-
Page 4: Mechanical Installation
Use appropriate lifting techniques. Do not lift the unit by the front cover. Place the unit only on its back. • DCS800-EP Frames C and D: The drive is heavy. Lift the drive by the lifting lugs only. -
Page 5: Operation
DCS800-EP Installation and Start-Up Manual Operation These warnings are intended for all who plan the operation of the drive or operate the drive. Ignoring the instructions can cause physical injury or death or damage the equipment. • Before adjusting the drive and putting it into service, make sure that the motor and all driven equipment are suitable for operation throughout the speed range provided by the drive. -
Page 6: Table Of Contents
The DCS800-EP ........ - Page 7 DCS800-EP Installation and Start-Up Manual Replacement Parts..........29 Fuses .
-
Page 8: The Dcs800-Ep
What this chapter contains This chapter briefly describes the operating principle and construction of the DCS800-EP Panel Drive. The DCS800-EP The DCS800-EP sizes D1 through D4 are intended as a pre-packaged or “panelized” solution for controlling DC motors. Size A Size B 17...104 A... -
Page 9: Type Codes And Plus Codes
DCS800-EP Installation and Start-Up Manual Type codes and Plus Codes The type code contains information on the specifications and configuration of the drive. The first digits from left express the basic configuration (e.g. DCS800-EP2-0050). The optional selections are given thereafter, on the name plate by plus code. -
Page 10: Options
4.0 – 6.0 Amps +M603 6.0 – 9.0 Amps +M604 Other DCS800 documentation This manual describes the unique features of the DCS800-EP Panel Drive. For general information about the DCS800 module, please refer to the following: DCS800 Quick Guide 3ADW000191 DCS800 Firmware Manual... -
Page 11: Mechanical Installation
DCS800-EP Installation and Start-Up Manual Mechanical installation Unpacking the unit • Remove the corrugated paperboard box by removing the shipping straps and lifting the box up and off of the shipping pallet. • Remove the screws holding the drive to the wood pallet. -
Page 12: Requirements For Installation
DCS800-EP Installation and Start-Up Manual Requirements for installation The drive must be installed in an upright position within a cabinet or other enclosure. The cabinet size, heat dissipation capability and clearances must conform to the requirements below. Refer to Dimensional drawings for frame details. -
Page 13: Cabinet Cooling And Air Flow
DCS800-EP Installation and Start-Up Manual Cabinet cooling and air flow Cabinets must be sized to accommodate minimum clearances as described in the previous section and in the DCS800 Hardware Manual. The maximum interior cabinet ambient temperature must not exceed 40°C. -
Page 14: Planning The Electrical Installation
This chapter contains the instructions for selecting the cables, cable routing and line reactors for the drive panel. Always follow local regulations. Note: If the recommendations given by ABB are not followed, the drive may experience problems that are not necessarily covered by the warranty. - Page 15 DCS800-EP Installation and Start-Up Manual Line reactors (cont) Configuration C If an isolation transformer is used, it is possible to comply with certain connecting conditions per Configuration B without using an additional line reactor. The condition described in Configuration A will then likewise be satisfied, since the u is >1 %.
-
Page 16: Typical Cable Sizing And Tightening Torque
DCS800-EP Installation and Start-Up Manual Typical cable sizing and tightening torque Based on U.S. NEC Table 310.16. No more than three current carrying conductors per raceway. Maximum Ambient Temperature - 40°C, Conductor Temperature Rating - 75°C except where noted. AC input... -
Page 17: Electrical Installation
DCS800-EP Installation and Start-Up Manual Electrical installation What this chapter contains This chapter describes the electrical installation procedure of the drive. WARNING! The work described in this chapter may only be carried out by a qualified electrician. Follow the Safety instructions on the first pages of this manual. -
Page 18: It (Ungrounded) Systems
DCS800-EP Installation and Start-Up Manual IT (ungrounded) systems Don’t use EMC filters. The screen winding of dedicated transformers must be grounded. For installation without low voltage switch (e.g. contactor, air-circuit-breaker) use overvoltage protection. The voltage shift of isolated supply must be limited of a range of an earth fault. - Page 19 DCS800-EP Installation and Start-Up Manual Power/control connections Typical location for input and output terminals. Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
-
Page 20: Electrical Diagrams
DCS800-EP Installation and Start-Up Manual Electrical diagrams The table below lists the correct electrical diagrams for each panel drive. Power Control Connection Non-Regenerative Diagram Diagram Regenerative (4Q) Frame HP Diagram (2Q) Pgs 34 - Pgs 36 - Pgs 21 - 22... -
Page 21: Connection Diagrams
DCS800-EP Installation and Start-Up Manual Connection diagrams CON-1 Connection Diagram Panel A–C Optional Blower Motor Starter 115V 115V Start / Stop On / Off Reset E - Stop Fan Acknowledge Optional Input Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 22 DCS800-EP Installation and Start-Up Manual CON-2 Connection Diagram Panel D Optional Blower Motor Starter 115V 115V Start / Stop On / Off Reset E - Stop Fan Acknowledge Optional Input Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
-
Page 23: Control Circuit Connections
DCS800-EP Installation and Start-Up Manual Control circuit connections Parameter settings for I/O Digital Inputs Input Function Parameter Setting Notes Unused 10.20 NOT USED Change to “not used” if Fan Acknowledge 10.06 optional blower motor starter is not selected. Unused 10.21... -
Page 24: Alternate Line Voltage (Converting To 230 Vac Line)
DCS800-EP Installation and Start-Up Manual Alternate line voltage (converting to 230 Vac line) Drive panels as received from the factory, except if “+S235” is in the type code (see page 10), are wired for an input voltage of 460 V, 60 Hz. If the ac input line voltage is to be 230 Vac, modifications must be made. -
Page 25: Installation Checklist
DCS800-EP Installation and Start-Up Manual Installation Checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read the Safety instructions on the first pages of this manual before you work on the unit. -
Page 26: Dimensions
DCS800-EP Installation and Start-Up Manual Dimensions Dimensional data DSC800-EP Panel Drive Height Width Depth HP at 460 Vac Panel Size in. (mm) in. (mm) in. (mm) 18.79 12.15 14.40 (477) (309) (366) 13.92 19.32 20.00 (491) (508) (354) NOTE : Optional line reactor increases depth by 19.3” (490 mm). -
Page 27: Dimensional Drawings
DCS800-EP Installation and Start-Up Manual Dimensional drawings Panel A Use M6 or 1/4 in. mounting hardware Panel B Use M8 or 5/16 in. mounting hardware Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 28 DCS800-EP Installation and Start-Up Manual This page intentionally left blank Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
-
Page 29: Replacement Parts
DCS800-EP Installation and Start-Up Manual Replacement Parts Fuses Panel Drive Fuse Control Xfrm AC in Control Xfmr DC Out (motor) AC in (Blower Non-Regenerative primary Frame (module) secondary F7, F8, motor starter) Regenerative F4, F5 F1, F2, F3 (2 Req’d) F9, F10, F11 (2 Req’d) -
Page 30: Blower Motor Starter
LP-CC-20 120VAC coil T7DU6.0 B7-30-10-84 +M604 LP-CC-20 T7DU9.0 +M604 LP-CC-25 T7DU9.0 Note: Fuse in BOLD is as supplied by ABB with plus code Other replacement parts Panel Drive AC Input DC Output Control Circuit Line Contactor K1 Contactor Transfomer T1... -
Page 31: Technical Data
DCS800-EP Installation and Start-Up Manual Technical Data Electrical and environmental data Specification Permitted Value Electrical Input Voltage, 3-Phase 230 / 460 Vac Input volage deviation ±10% continuous, ±15% short time Note: Special consideration must be given to voltage deviation in regeneration mode. - Page 32 DCS800-EP Installation and Start-Up Manual Circuit breaker Protection (optional) Instantaneous trip: All Drives: Factory set at 300 pct of rated current Thermal overload trip: 60 HP (DCS800-EP1-0125-05 and DCS800-EP2-0140-05) only: Factory set to 100 pct of rated current Control transformer 10 –...
-
Page 33: Accessories
DCS800-EP Installation and Start-Up Manual Accessories Line reactors External Line Reactors Line Reactor for Configuration A Line Reactor for Configuration B Non-Regenerative Manufactured by TCI Regenerative (4Q) (2Q) 1.5% Watts Weight Watts Weight impedance Loss (Lbs.) impedance Loss (Lbs.) DCS800-EP1-0020-05... -
Page 34: Diagrams
DCS800-EP Installation and Start-Up Manual Diagrams Power Power Diagram P1 – Frames A & B Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 35 DCS800-EP Installation and Start-Up Manual Power Diagram P2 – Frame C NOT AVAILABLE Power Diagram P3 – Frame D NOT AVAILABLE Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
-
Page 36: Control
DCS800-EP Installation and Start-Up Manual Control Control Diagram C1 – Frames A . . . C Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com... - Page 37 DCS800-EP Installation and Start-Up Manual Control Diagram C12 – Frame D NOT AVAILABLE Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
-
Page 38: Index
DCS800-EP Installation and Start-Up Manual Index Numerics Insulation check ......17 I/O programming......23 230 Vac operation .