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ABB FV4000 Operating Instruction

Vortex/swirl flowmeter
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Operating Instruction
Vortex Flowmeter / Swirl Flowmeter
D184B097U02
FV4000 / FS4000

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Summary of Contents for ABB FV4000

  • Page 1 Operating Instruction Vortex Flowmeter / Swirl Flowmeter D184B097U02 FV4000 / FS4000...
  • Page 2 Phone: +49 180 5 222 580 Fax: +49 621 381 931-29031 automation.service@de.abb.com © Copyright 2010 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device.
  • Page 3 Installation at high media temperatures > 150°C (302°F)................25 Installation for pressure and temperature measurement ................25 Installation of final controlling equipment .....................25 General information on installation.......................26 Mounting the meter tube ..........................27 Centering the wafer design ..........................28 Flowmeter insulation ............................29 4.10 Transmitter orientation ..........................30 D184B097U02 FV4000 / FS4000...
  • Page 4 Checking the parameters ..........................52 Communication ............................53 HART protocol communication........................53 PROFIBUS PA communication ........................55 FOUNDATION Fieldbus communication......................58 Software history............................61 7.4.1 TRIO-WIRL FV4000 HART version ......................61 7.4.2 TRIO-WIRL FV4000 PROFIBUS PA ....................61 7.4.3 TRIO-WIRL FV4000 FOUNDATION Fieldbus ..................61 Parameterization ............................62 Standard display format ..........................62 Operation using the control buttons on the transmitter ................63...
  • Page 5 11.5.4 Medium temperatures / Temperature classes ..................107 Specifications ............................108 12.1 Nominal diameter selection ........................108 12.2 Measured value deviation for flow measurement..................108 12.2.1 Reproducibility as a percentage of the measured value..............108 12.3 Measured value deviation for temperature....................108 D184B097U02 FV4000 / FS4000...
  • Page 6 Temperature of medium ..........................111 12.10 Flowmeter insulation ..........................111 12.11 Ambient conditions .............................111 12.12 Process connections ..........................112 12.13 Materials ..............................112 12.14 Weights...............................112 12.14.1 Permissible operating pressures FV4000 ..................113 12.14.2 Permissible operating pressures FS4000 ..................113 Transmitter specifications........................114 Appendix ..............................115 14.1 Additional documents ..........................115 14.2...

  • Page 7: Safety

    The following items are included in the intended use: • Read and follow the instructions in this manual. • Observe the technical ratings; refer to the section 1.13 „Technical limit values“. • Use only allowed liquids for measurement; refer to the section “Approved media”. D184B097U02 FV4000 / FS4000...

  • Page 8: Improper Use

    Approval ABB Automation Products GmbH must be sought for any activities beyond this scope. Repairs performed by ABB-authorized specialist shops are excluded from this. Target groups and qualifications Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have been authorized by the plant operator to do so.

  • Page 9: Plates And Symbols

    Failure to observe this safety information may result in damage to or destruction of the product and/or other system components. IMPORTANT (NOTICE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. D184B097U02 FV4000 / FS4000...

  • Page 10: Name Plate / Factory Tag

    "Technical data". 2. Identifying the transmitter design: The transmitter design can be identified from the name plate. 3. Identifying the software version: The software version can be displayed when the transmitter is switched on. FV4000 / FS4000 D184B097U02...
  • Page 11 Safety 1.6.2.2 Name plates Fig. 2: Name plate Fig. 3: Name plate, hazardous area D184B097U02 FV4000 / FS4000...
  • Page 12 0045 DN 50 / PN 40 Material: 1.4571 / PTFE / Hast.C-4 Manufactured: 2002 PED: Fluid 1, Gas ABB Automation Products GmbH 37070 Göttingen - Germany G00002 Fig. 4 1 CE mark (with number of labeled 4 Flange material, liner material and location) to confirm the device meets the electrode material (wetted parts).

  • Page 13: Transport Safety Information

    The transmitter meets the EMC requirements set out in EN 61326 / NAMUR NE21. There is no EMC protection or protection against accidental contact when the housing cover is open. Please observe the specific information about meters for hazardous areas in the section titled "Ex relevant specifications". D184B097U02 FV4000 / FS4000...

  • Page 14: Safety Information For Operation

    As far as provided in the scope of the operational responsibility, check the following items through a regular inspection: − the pressure-carrying walls / lining of the pressure device − the measurement-related function − the leak tightness − the wear (corrosion) FV4000 / FS4000 D184B097U02...

  • Page 15: Technical Limit Values

    • Observe the information on the name plate. The meter tube, solid bodies (FV4000-VR4, FV4000-VT4 Vortex flowmeters only), inlet and outlet pipes (FS4000-SR4, FS4000-ST4 Swirl flowmeters only), sensor and gasket come into contact with the measured medium.

  • Page 16: Returning Devices

    According to EC guidelines for hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for its shipping: All delivered devices to ABB Automation Products GmbH must be free from any hazardous materials (acids, alkali, solvents, etc.).

  • Page 17: Information On Weee Directive 2002/96/Ec (Waste Electrical And Electronic Equipment)

    If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. 1.17.2 RoHS Directive 2002/95/EC With the Electrical and Electronic Equipment Act (ElektroG) in Germany, the European Directives 2002/96/EC (WEEE) and 2002/95/EC (RoHS) are translated into national law.

  • Page 18: Design And Function

    (Karman street). G00680 Fig. 6: Principle of measurement, FV4000 1 Solid body 2 Piezo sensor The frequency f of vortex shedding is proportional to the flow velocity v and inversely proportional to the width of the solid body d: ×...
  • Page 19 The frequency signal from the flowmeter sensor, which is proportional to the flow, undergoes downstream processing in the transmitter. G00602 Fig. 7: How the Strouhal number is dependent upon the Reynolds number St = Strouhal number Re = Reynolds number Linear flow area D184B097U02 FV4000 / FS4000...

  • Page 20: Swirl Flowmeter

    V = 0 G00702 Fig. 8: Principle of measurement of the Swirl flowmeter G00601 Fig. 9: Principle of measurement of FS4000-ST4/SR4 Swirl flowmeters 1 Inlet pipe 4 Stagnation point 2 Piezo sensor 5 Housing 3 Outlet pipe FV4000 / FS4000 D184B097U02...

  • Page 21: Design

    The filter algorithm in the DSP evaluates the signals, picks up the flow signal and sends this frequency to the CPU for conversion into flow units. This data is then shown on the display and transmitted on the current and switching outputs or via fieldbus communication. D184B097U02 FV4000 / FS4000...

  • Page 22: Device Designs

    The transmitter can be installed up to 10 m (33 ft) away from the flowmeter sensor. The cable is permanently connected to the transmitter. It can be made shorter if required. G00700 Vortex flowmeter Vortex flowmeter Swirl flowmeter FV4000-VR4 FV4000-VR4 FS4000-SR4 Wafer flange design Flange design Flange design Fig. 12 FV4000 / FS4000 D184B097U02...

  • Page 23: Transport

    Flanged units must not be lifted by the terminal box or by the center of the housing. Only the eyebolts fitted to the meter must be used to lift the meter and set it down in the pipeline. D184B097U02 FV4000 / FS4000...

  • Page 24: Mounting

    1.8 x D. Similarly, additional inflow and outflow sections are not required downstream of reductions with flange transition pieces conforming to DIN 28545 (α/2 = 8). min 1,8 D G00929 Fig. 14: Recommended inflow and outflow sections FV4000 / FS4000 D184B097U02...

  • Page 25: Installation At High Media Temperatures > 150°C (302°F)

    If pressure and temperature are to be compensated externally (e.g. with the "Sensycal"), the measuring points must be installed as illustrated in the figure below. 3 ... 5 D 2 ... 3 D G00617 Fig. 16: Arrangement of temperature and pressure measuring points D184B097U02 FV4000 / FS4000...

  • Page 26: General Information On Installation

    • When selecting the installation site, make sure that moisture cannot penetrate the terminal housing or transmitter compartment. • Make sure the signal cable connectors are plugged in and tightened properly to ensure IP 67 protection. FV4000 / FS4000 D184B097U02...

  • Page 27: Mounting The Meter Tube

    Do not exceed the maximum selected torque. G00034 Fig. 18 Important Tighten flange screws and nuts to prevent them coming loose. This is recommended in the case of pipeline vibration. Supports/damping devices should always be installed to prevent pipeline vibration. D184B097U02 FV4000 / FS4000...

  • Page 28: Centering The Wafer Design

    Mounting Centering the wafer design Wafer units (FV4000-VT4/VR4 only) are centered via the outer diameter of the sensor body with the corresponding bolts. Depending on the nominal pressure rating, sleeves for the bolts, a centering ring (up to DN 80) or segments can be ordered as additional accessories.

  • Page 29: Flowmeter Insulation

    The requirements to be met by integrators set out in EN 60079-14 must be complied with! Please note that the use of trace heaters will not impair EMC protection or generate additional vibrations. Fig. 20: Flowmeter insulation 1 Maximum 100 mm (4 inch) D184B097U02 FV4000 / FS4000...

  • Page 30: Transmitter Orientation

    Warning - Potential damage to parts The transmitter housing must not be lifted up, since this could tear away the cable coming out of the housing. 4. Put the bolts back in. 5. Fasten the stop screw. FV4000 / FS4000 D184B097U02...

  • Page 31: Rotating The Display

    4. Turn the display to the required position. Take care not to over-rotate the connecting cable! 5. Then screw the display panel back in place. 6. Fasten the white cover. 7. Finally, tighten the housing cover hand-tight. The lock on the cover needs to be re-attached on meters for hazardous areas. D184B097U02 FV4000 / FS4000...

  • Page 32: Electrical Connections

    Meters approved for use in the USA must be connected in compliance with the National Electrical Code (NEC). Canada: Meters approved for use in Canada must be connected in compliance with the Canadian Electrical Code (CEC). FV4000 / FS4000 D184B097U02...

  • Page 33: Cable Connection Area

    Functional ground Supply power (terminals 31 / 32) Standard 14 ... 46 V DC Hazardous area design See chapter 11 "Ex relevant specifications". Residual ripple Maximum 5 % or. ± 1.5 Vpp Power consumption < 1 W D184B097U02 FV4000 / FS4000...
  • Page 34 Electrical connections Connection examples G00640 Fig. 24: Supply power from central voltage supply 1 Functional ground G00641 Fig. 25: Supply power (DC or AC) from power supply unit 1 Functional ground 2 Power supply unit FV4000 / FS4000 D184B097U02...

  • Page 35: Fieldbus Design

    Connection Description PROFIBUS PA FOUNDATION Fieldbus 41 (C9) Switching output + 42 (E9) Switching output - Terminal for cable shield, functional ground 1) Connection for PROFIBUS PA to IEC 1158-2 2) Connection for FOUNDATION Fieldbus (H1) D184B097U02 FV4000 / FS4000...

  • Page 36: Cable Connection

    Important The requirements set out in EN 500181 Section 13.1 and 13.2 must be complied with. The requirements to be met by integrators set out in EN 60079-14 must be complied with when selecting conduit glands. FV4000 / FS4000 D184B097U02...
  • Page 37 7. Connect the bare wires to the corresponding terminals (see the section titled "Cable connection area"). 8. Screw on the cover for the cable connection area fully and fasten hand-tight. Make sure the gaskets for the cover are seated properly. D184B097U02 FV4000 / FS4000...
  • Page 38 4 mA in Q = 0 and 20 mA in Q = Qmax operating mode. Due to low flow cutoff, the flow is set to 0 below x % Qmax or the low flow (in other words, the current is 4 mA). FV4000 / FS4000 D184B097U02...

  • Page 39: Standard Design, Profibus Pa / Foundation Fieldbus

    6. Connect the bare wires to the corresponding terminals (see the section titled "Cable connection area"). 7. Screw on the cover for the cable connection area fully and fasten hand-tight. Make sure the gaskets for the cover are seated properly. D184B097U02 FV4000 / FS4000...
  • Page 40 5.2.3.1 Bus Connection The fieldbus transmitter is suitable for connection to the ABB multibarrier, the segment coupler (PROFIBUS PA design only) and special power supply units or a linking device (FOUNDATION Fieldbus design only). As well as the bus connection (terminals 31 / 32) there is also a freely configurable switching output (terminals 41 / 42) available.

  • Page 41: Remote Mount Design

    6. Connect the bare wires to the corresponding terminals (see the section titled "Cable connection area"). 7. Screw on the cover for the cable connection area fully and fasten hand-tight. Make sure the gaskets for the cover are seated properly. D184B097U02 FV4000 / FS4000...
  • Page 42 5.2.4.1 Laying the signal cable (remote design only) Remote design FV4000-VR4 Vortex and FS4000-SR4 Swirl flowmeters are based on the FV4000-VT4 / FS4000-ST4 compact meters with all options. The transmitter is installed separately from the flowmeter sensor, if this is positioned in a location which is difficult to access.
  • Page 43 87 86 86 85 G00709 Fig. 33: Connection between transmitter and flowmeter sensor 1 Voltage supply connection 3 Flowmeter sensor 2 Converter 4 Functional ground Wire colors, signal cable Wire color White Brown Green Yellow Gray Pink Blue Connection D184B097U02 FV4000 / FS4000...

  • Page 44: M12 Plug-In Connector, Profibus Pa

    Matching sockets (type EPG300) can be found in data sheet 10/63 − 6.44-xx, along with other accessories. G00653 Fig. 34: Assignment for connection using optional M12 plug-in connector (view from the front looking at pin insert and pins) Assignment PA+ (31) PA- (32) Shield FV4000 / FS4000 D184B097U02...

  • Page 45: Switching Output

    ≤ 2 V, 16 V ≤ U ≤ 30 V 0 ≤ I ≤ 0.2 mA, 2 mA ≤ I ≤ 15 mA I in mA G00647 Fig. 36: Load resistance of the switching output as a function of current and voltage D184B097U02 FV4000 / FS4000...

  • Page 46: Configuration Of The Switching Output

    Observe the waiting times for meters for hazardous areas (see the section titled 11 „Ex relevant specifications“.) 3. Remove the transmitter from the housing. To do this, unscrew the three Phillips head screws and carefully take the transmitter out of the housing. FV4000 / FS4000 D184B097U02...
  • Page 47 Position the transmitter so that the three screw holes on the base plate are located exactly in front of the threaded bolts. 6. Then tighten the three screws again. 7. Finally, tighten the housing cover hand-tight. The lock on the cover needs to be re-attached on meters for hazardous areas. D184B097U02 FV4000 / FS4000...

  • Page 48: Functional Ground/Equipotential Bonding

    1 Functional ground/equipotential bonding terminal Functional ground connection 1. Unscrew the screw-type terminal on the transmitter housing. 2. Insert the fork-type cable lug for functional ground into the terminal between the two metal tabs. 3. Tighten the screw-type terminal. FV4000 / FS4000 D184B097U02...

  • Page 49: Commissioning

    The supply voltage for the standard design (model V_40 / S_40)) is 9 ... 32 V DC. The intrinsically safe design (model V_4A / S_4A) has a supply voltage range of 9 ... 24 V DC. D184B097U02 FV4000 / FS4000...

  • Page 50: Setting The Bus Address (Profibus Pa)

    Fig. 40: Position of the miniature switch Setting the bus address Unscrew the front cover from the transmitter housing. Set the bus address using the following table. Switch Device address Address mode Setting Local Screw the cover back into place. FV4000 / FS4000 D184B097U02...

  • Page 51: Setting The Bus Address (Foundation Fieldbus)

    On the FOUNDATION Fieldbus, the bus address is set automatically via the LAS (LinkActiveScheduler). Addresses are detected via a unique number (DEVICE_ID) made up of the manufacturer ID, the device ID and the device serial number. D184B097U02 FV4000 / FS4000...

  • Page 52: Checking The Parameters

    Commissioning Checking the parameters ABB Automation Products sets the parameters of the measuring system and assigns all necessary values on the basis of the ordering information. Since the devices are suitable for universal use (i.e., for fluids and gases), we recommend checking and if necessary modifying the following parameters in the transmitter during installation and start-up.

  • Page 53: Communication

    Current output load Minimum > 250 Ω, maximum 750 Ω The maximum cable length (shielded and twisted) is 1500 m (4921 ft) with a cross-section of 0.25 mm (AWG 24). Baud rate 1200 baud D184B097U02 FV4000 / FS4000...
  • Page 54 Operation using the HART protocol is described in operating instructions D184B108Uxx. 4 - 20 mA = 250 Ω B min HART RS232C G00790 Fig. 41: HART communication 1 FSK modem Important Up-to-date DD/EDD data can also be downloaded from the ABB homepage at http://www.abb.com/flow. FV4000 / FS4000 D184B097U02...

  • Page 55: Profibus Pa Communication

    D699D002Uxx), which, if necessary, can be ordered separately from ABB at any time free of charge. The fieldbus transmitters are suitable for connection to DP / PA segment couplers and the ABB MB204 multibarrier. The meter's PROFIBUS PA interface conforms with Profile B V.3.0 (fieldbus standard PROFIBUS, EN 50170, DIN 19245 [PRO91]).
  • Page 56 The GSD files, along with the "PROFIBUS PA interface description" for the device (part no. D184B093Uxx) appear on the CD included in the scope of supply (part no. D699D002Uxx). The CD can be ordered separately from ABB at any time free of charge if required. FV4000 / FS4000...
  • Page 57 Detailed descriptions of the blocks / parameters appear in the separate "PROFIBUS PA interface description" for the device (part no. D184B093Uxx). This appears on the CD included in the scope of supply. Parameter settings are made acyclically via the device's PROFIBUS PA-DTM. D184B097U02 FV4000 / FS4000...

  • Page 58: Foundation Fieldbus Communication

    The fieldbus transmitters have been designed for connection to special bus power supply units and the ABB MB204 multibarrier. On the standard design (model ...40), the permissible output voltage range is 9 ... 32 V DC. On the intrinsically safe design (model ...4A), the voltage is limited to 9 ...
  • Page 59 You can find both files, as well as the interface description, on the CD included in the scope of supply (part no. D699D002U01). The CD can be ordered separately from ABB at any time free of charge if required. The files can also be downloaded from http://www.fieldbus.org.
  • Page 60 Detailed descriptions of the blocks / parameters appear in the separate "PROFIBUS PA interface description" for the device (part no. D184B093Uxx). This appears on the CD included in the scope of supply. Parameter settings are made acyclically. FV4000 / FS4000 D184B097U02...

  • Page 61: Software History

    Communication Software history 7.4.1 TRIO-WIRL FV4000 HART version Software D699F004U01 Software Revision date Type of changes Documentation / Supplements version A.1X 12/1999 Market entry A.2X Not released Function enhancement Change to current output A.3X 07/2006 Function enhancement response to NAMUR NE43 Masking of the current output in A.4X...

  • Page 62: Parameterization

    The standard display then appears (process information). The configuration of the display can be defined by the user. The following display formats can be selected: Display format Display Operating flow with physical display 13.56 Totalized operating flow 409.8 °C Media temperature 185.6 FV4000 / FS4000 D184B097U02...

  • Page 63: Operation Using The Control Buttons On The Transmitter

    If, following execution of the "Enter" button, no more entries are made for approx. 10 s, the display will revert to the previous value. After another 10 s without any entries, the process information will reappear. D184B097U02 FV4000 / FS4000...
  • Page 64 3 s. The display flashes to indicate that this function is active. As soon as the magnet stick is taken away from the magnet sensor, the "Enter" function is executed. Important The flow continues to be measured during data entry. FV4000 / FS4000 D184B097U02...

  • Page 65: Navigation And Data Entry

    Should the supply power fail, all device parameters and the meter reading will be backed up safely in an FRAM. This means that the transmitter will be ready to resume operation immediately when the power is restored. D184B097U02 FV4000 / FS4000...

  • Page 66: Parameter Overview

    QmaxDN operation QmaxDN operation Qmax Qmax Qmin operation Totalizer Totalizer Damping Damping Hardware config. Hardware config. Iout for alarm Error 3/9 Pulse factor Display Display Error register Error register Function test Device address Order number 50VT4 02/10/07 FV4000 / FS4000 D184B097U02...

  • Page 67: Programming Protection

    3. Show the current „Enter“ programming level. Blocked „Enter“ Standard_ 4. Select the required "Step" or "Data" programming level. Specialist_ "Step" or "Data" Service_ "Step" or "Data" 5. Return to the Progr. parameterization „Enter“ Level mode menu level. D184B097U02 FV4000 / FS4000...

  • Page 68: Activating Programming Protection

    3. Select the Service_ "Blocked" "Step" or "Data" parameter. Standard_ "Step" or "Data" Blocked "Step" or "Data" 4. Reactivate Progr. programming „Enter“ Level protection. Qv % 5. Go back to „C/CE“ Standard display standard display. 10.5 FV4000 / FS4000 D184B097U02...

  • Page 69: Menu Structure

    Service_ Additional display of the service menu following entry „Step“ of the correct service code number "SRV code" (this menu is only available to ABB Service). Entry type: from table „Enter“ + „Enter“ If a number other than "0" (factory setting) has been „Data“...
  • Page 70 Standard volume Selection: Standard flow Gas Mass Medium: Gas „Step“ Qm (pT) Operating mode: Mass with correction (Pt100 required) Selection: Mass flow Gas Mass Medium: Gas / Steam „Step“ Qm (D) Operating mode: Mass Selection: Mass flow FV4000 / FS4000 D184B097U02...
  • Page 71 „Enter“ 1.0133 bara Selection: „Data“ Normal cond. 1.0133 bara 20 °C 0.001 ... 1000000 „Step“ 0 °C „Enter“ The menu appears when the following operating modes are selected: Gas mass Qm (pT), gas standard Qn (pT) D184B097U02 FV4000 / FS4000...
  • Page 72 Fluid Qm (D), fluid Qm (D,T), gas standard Qn (Kmpf), gas mass Qm (pT), gas mass Qm (D) Important The "Qvol" and "Qm" parameters are dependent upon the selection made under "Operating mode". FV4000 / FS4000 D184B097U02...
  • Page 73 Press "Enter" to clear the totalizer and the overflow. Totalizer -> Enter_ reset „Enter“ „Enter“ Selection: „Data“ Damping 50.0 0.2 ... 100 s „Step“ Attenuates the current output. Response time: 1 τ (= 63 %) for sudden changes in flow. D184B097U02 FV4000 / FS4000...
  • Page 74 Selection: -60 ... 410 C (410 C = off) „Data“ Max. 180.000 Max. "temperature" alarm „Step“ T_Alarm „Enter“ Important The "Min. Q_Alarm" and "Max. Q_Alarm" menu items are only displayed if the "I/HART/T_Alarm" parameter is selected. FV4000 / FS4000 D184B097U02...
  • Page 75 Error- Mains use. „Step“ Register interrupt „Data“ ..Displays any errors that have occurred. Press the "Enter" button to reset. „Step“ ..D184B097U02 FV4000 / FS4000...
  • Page 76 Contact Contact The contact is switched on or off as required with the „Enter“ „Data“ "Data" and "Step" buttons. output „Step“ Pulse „Enter“ 4Hz Rate Selection: „Data“ output 0 = pulses „Step“ 1 = no pulse FV4000 / FS4000 D184B097U02...

  • Page 77: Menu Structure – Enhancement For Hart

    Selects the main display. „Step“ Operate_ Percent_ „Step“ Totalizer_ „Step“ Tempera- „Step“ ture_ Frequency „Step“ Selects the multiplex display. „Enter“ + Q Oper.- Multipl. „Enter“ mode_ Display „Enter“ „Step“ Actual Percent_ „Step“ Totalizer_ „Step“ Tempera- „Step“ ture_ Frequency „Step“ D184B097U02 FV4000 / FS4000...
  • Page 78 Command „Step“ 1 ... 15 multidrop operation „Data“ Instrument- Displays the current software version along with the „Step“ adress revision date. Entry = Displays the current revision number. „Enter“ „Data“ 50VT4000 D699C00x „Step“ 06/2000 U01 A.16 FV4000 / FS4000 D184B097U02...

  • Page 79: Menu Structure – Enhancement For Profibus Pa

    AI2, decimal places resulting from the decimal point in the OUT_SCALE structure. The unit displayed is the UNIT_INDEX from the OUT_SCALE structure. Displays the actual mode of AI2 and the status of the AI2 Status_ „Step“ output variables (OUT status). D184B097U02 FV4000 / FS4000...
  • Page 80 8: on = Adr by Note: „Enter“ swit A change to the local bus address will only be applied when the device is switched on. 8: off = Adr by „Enter“ x = on - = off „Enter“ xx------ FV4000 / FS4000 D184B097U02...
  • Page 81 Qoper. mode „Step“ Channel setting for totalizer block. TOT Channel TOT Channel „Enter“ „Data“ Qoper. mode „Step“ Displays the current software version along with the TRIO-WIRL PA „Data“ revision date. 50VT4 PA 11/2001 „Step“ D200F003U01 A.1_ D184B097U02 FV4000 / FS4000...

  • Page 82: Menu Structure – Enhancement For Foundation Fieldbus

    AI2, decimal places resulting from the decimal point in the OUT_SCALE structure. The unit displayed is the UNIT_INDEX from the OUT_SCALE structure. Displays the actual mode of AI2 and the status of the AI2 Status_ „Step“ output variables (OUT status). FV4000 / FS4000 D184B097U02...
  • Page 83 „Enter“ xx------ Displays the communication software version for the Software Rev „Data“ FOUNDATION Fieldbus. „Enter“ Communication: „Step“ Displays the current software version along with the revision date. TRIO-WIRL FF „Data“ 50VT4 FF 11/2001 „Step“ D200F002U01 A.1_ D184B097U02 FV4000 / FS4000...

  • Page 84: Description Of Parameters

    Important The values indicated are typical k factors and frequencies for the associated device models. Precise data can be found in the test logs included in the respective scopes of supply. FV4000-VT4/VR4 Vortex flowmeter Fluid f at Qvmax Gas f...

  • Page 85: Hardware Config

    This submenu allows users to specify the response of the switching output (terminals 41, 42). Depending upon the selection ("Pulse", "Flow alarm", "Temperature alarm", "System alarm"), the "Pulse width", "Min Q_Alarm", "Max Q_Alarm", "Min T_Alarm" or "Max T_Alarm" menus will appear respectively. D184B097U02 FV4000 / FS4000...

  • Page 86: Error 3/9

    120 % of 2 Current output with errors "3" and "9", the QmaxDN (21 ... 23 mA, configurable) output switches to alarm status (21 ... 23 Qmin Low flow mA, configurable) FV4000 / FS4000 D184B097U02...

  • Page 87: Standard Factor

    Qn Standard flow Qv Operating flow Operating pressure [bar ü] Temperature [°C] ρV Operating density ρN Standard density 8.7.6 Operating density Please refer to the "AP-Calc" product selection and dimensioning program, which ABB provides free of charge. D184B097U02 FV4000 / FS4000...

  • Page 88: Parameterization Of Gases, Steams, And Liquids

    Volume expansion coefficient Operating flow β2 Density compensating coefficient Standard flow ρ Standard density Pbtr Reference pressure ρ Reference density 1) These operating modes can only be selected if the flowmeter is fitted with a temperature measurement device. FV4000 / FS4000 D184B097U02...
  • Page 89 Volume expansion coefficient Operating flow β2 Density compensating coefficient Standard flow ρ Standard density Pbtr Reference pressure ρ Reference density 1) These operating modes can only be selected if the flowmeter is fitted with a temperature measurement device. D184B097U02 FV4000 / FS4000...

  • Page 90: Error Messages

    The transmitter counts the number of power failures. This information can be read from the error register. Important Only ABB Service personnel are able to clear the power failure totalizer. 9.1.4 Clearing the error register The error register is cleared using the "ENTER" function.

  • Page 91: Error Description

    (QmaxDN) overshot level < A30 Backup database Switch the meter off damaged beyond and back on again, External database B base repair, loss of sensor board might be faulty external database faulty, contact ABB (sensor board) Service D184B097U02 FV4000 / FS4000...

  • Page 92: Maintenance / Repair

    Operational reliability of the supply power feed, the lightning protection and the grounds 10.2 Cleaning When cleaning the exterior of meters, make sure that the cleaning agent used does not corrode the housing surface and the seals. FV4000 / FS4000 D184B097U02...

  • Page 93: Replacing The Transmitter

    3. Remove the transmitter from the housing. To do this, unscrew the three Phillips head screws and carefully take the transmitter out of the housing. 4. Set the configuration switch as illustrated below. G00719 Fig. 48: Position of the configuration switch D184B097U02 FV4000 / FS4000...
  • Page 94 Position the transmitter so that the three screw holes on the base plate are located exactly in front of the threaded bolts. 6. Then tighten the three screws again. 7. Finally, tighten the housing cover hand-tight. The lock on the cover needs to be re-attached on meters for hazardous areas. FV4000 / FS4000 D184B097U02...

  • Page 95: Disassembling The Flowmeter

    Never unscrew the fixing screws from the base or the transmitter from the base. Doing so can damage the meter beyond repair. In the event of problems, please contact ABB Service. G00726 Fig. 49: Parts attached to the Swirl and Vortex meters...

  • Page 96: Ex Relevant Specifications

    The respective applicable maximum values must be complied with. The significant differences between models are listed in the table titled "Differences between explosion-proof designs with regard to safety engineering". Detailed descriptions appear later in this section. FV4000 / FS4000 D184B097U02...

  • Page 97: Fieldbus Devices

    All nodes act as passive current sinks. • No power is fed in when a bus node is sending. There is only one active device per segment (supply unit / segment coupler). Designation: II 2G EEx ia IIC T4 D184B097U02 FV4000 / FS4000...

  • Page 98: Differences Between Explosion-Proof Designs With Regard To Safety Engineering

    UB = 14 … 46 V UB = 14 … 46 V 14 … 28 V UB = 14 … 46 V Ui = 28 V UB = 14 … 46 V Ui = 28 V FV4000 / FS4000 D184B097U02...

  • Page 99: Ex "Ib" / Ex "N" Design For Vt41/St41 And Vr41/Sr41 (4 ... 20 Ma / Hart)

    Transmitter U S = supply voltage Flowmeter sensor wire colors R B = Maximum permissible load in power supply circuit, e.g., Terminal Wire color indicator, recorder or power resistor Blue Pink Gray Yellow Green Brown White D184B097U02 FV4000 / FS4000...

  • Page 100: Approval Data For Hazardous Areas

    ((-40) -4 ... 104 °F) The devices must be installed in a protected environment in Medium temperatures > 280 °C (> 536 °F) with FV4000 Vortex flowmeter only accordance with the specific conditions on the test certificate. The permissible limits for the ambient temperature are approval- and order-specific Pollution degree 3 (see IEC 60664-1) must not be exceeded for the (standard: -20 °C (-4 °F)).

  • Page 101: Ex "D" / Ex "Ib" / Ex "N" Design For Vt42/St42 And Vr42/Sr42 (4 ... 20 Ma / Hart)

    Ex d [ib] Ex ib Ex ib Ex ib Ex nA [L] Ex nA [nL] Ex nA [nL] VT42/ST42 G00673 Fig. 52: Electrical connection for VT42 / ST42 and VR42 / SR42 Flowmeter sensor Flowmeter Transmitter D184B097U02 FV4000 / FS4000...

  • Page 102: Supply Power Or Supply Current

    Zone 21 / 22: Ex td A21 / Ex td A22 = -20 ... 60 °C When connected to the line supply / not connected to the line supply, the electrical circuits must not exceed overvoltage category III / II. FV4000 / FS4000 D184B097U02...

  • Page 103: Medium Temperatures / Temperature Classes

    400 °C (752 °F) APPROVED (-40) -4 ... 104 °F) Medium temperatures > 280 °C (> 536 °F) with FV4000 Vortex flowmeter only The permissible lower limits for the ambient temperature are approval- and order- specific (standard: -20 °C (-4 °F)).

  • Page 104: Supply Power Or Supply Current

    P i = 115 mW Effective internal capacitance: 11 nF Effective internal inductance: 0.14 mH U B = 16 ... 30 V Non-incendive NI/Class I/Div 2/ABCD/T4 Ta = 70 °C Type 4X I B = 2 ... 15 mA FV4000 / FS4000 D184B097U02...

  • Page 105: Trio-Wirl Control Drawing

    Ex relevant specifications 11.4.4 Trio-Wirl control drawing Fig. 56: Electrical connection and connection data, VT43 / VR43 and ST43 / SR43 D184B097U02 FV4000 / FS4000...

  • Page 106: Eex "Ia" Design For Vt4A/St4A And Vr4A/Sr4A (Fieldbus)

    Brown When commissioning the flowmeter, refer to EN 50281-1-2 White regarding use in areas with combustible dust. After switching off the supply power, wait t > 2 minutes before opening the transmitter housing. FV4000 / FS4000 D184B097U02...

  • Page 107: Approval Data For Hazardous Areas

    (-30) -20 ... 40 °C 400 °C (752 °F) ((-22) -4 ... 104 °F) Medium temperatures > 280 °C (> 536 °F) with FV4000 Vortex flowmeter only The permissible limits for the ambient temperature are approval- and order-specific (standard: -20 °C (-4 °F)).

  • Page 108: Specifications

    ρ Product selection and dimensioning program 3. Dynamic viscosity ( η ) --> kinematic viscosity ( ν ) Important The ABB "AP-Calc" program can be used free of charge η ν when selecting an appropriate flowmeter for a given ρ...

  • Page 109: Reference Conditions For Flow Measurement

    86 ... 106 kPa Supply power 24 V DC Signal cable length 10 m (32.8 ft) (FV4000-VR or FS4000-SR only) Current output load 250 Ω (4 ... 20 mA only) Fluid for calibration Water: approx. 20 °C (68 °F), 2 bar (29 psi)

  • Page 110: Fs4000-St4 / Sr4 Flowrates

    × Δ 15 % above maximum flow (no cavitation permitted!) Dampf Static overpressure downstream of the flowmeter (mbar) = Steam pressure of fluid at operating temperature (mbar) Dampf p ′ Δ = Pressure drop, medium (mbar) FV4000 / FS4000 D184B097U02...

  • Page 111: Temperature Of Medium

    Please refer to the order information for ambient temperatures < - 20 °C (< -4 °F). Please note the information in the section titled 13 „Transmitter specifications”. Change from one to two columns D184B097U02 FV4000 / FS4000...

  • Page 112: Process Connections

    Graphite special -55 ... 400 °C (-67 ... 752 °F) (High temperature) Housing, electronics Cast aluminum, varnished 1) Other designs on request. Change from one to two columns 12.14 Weights The dimension tables contain weight details. FV4000 / FS4000 D184B097U02...

  • Page 113: Permissible Operating Pressures Fv4000

    60 90 120 150 180 210 240 270 300 330 360 390 PS Pressure (bar) TS Temperature (°C) TS [°C] G00609 Fig. 61: High temperature design only, version FV4000 (TRIO- 12.14.2 Permissible operating pressures FS4000 WIRL VT / VR) PS Pressure (bar) TS Temperature (°C) Process connection DIN flange...

  • Page 114: Transmitter Specifications

    FRAM (more than 10 years without supply power) in the case of shutdown or should the supply voltage fail. Damping Configurable from 1 ... 100 s, corresponds to 5 τ. Change from one to two columns FV4000 / FS4000 D184B097U02...

  • Page 115: Appendix

    Identification for intended use in potentially explosive atmospheres according Protection ATEX directive (marking in addition to CE marking) IEC standards Approvals for Canada and United States Important All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow D184B097U02 FV4000 / FS4000...
  • Page 116 Appendix FV4000 / FS4000 D184B097U02...
  • Page 117 Appendix D184B097U02 FV4000 / FS4000...
  • Page 118 Appendix FV4000 / FS4000 D184B097U02...
  • Page 119 Appendix D184B097U02 FV4000 / FS4000...
  • Page 120 Appendix FV4000 / FS4000 D184B097U02...

  • Page 121: Overview Of Technical Design And Setting Parameters

    0.5 - 99.99 seconds 1st display line: Q (%), Q (unit), totalizer, temperature 2nd display line: Q (%), Q (unit), totalizer, temperature 2nd multiplex line: ON / OFF Communication: HART protocol PROFIBUS PA FOUNDATION Fieldbus FF D184B097U02 FV4000 / FS4000...
  • Page 122 Which substances have come into contact with the device? We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp FV4000 / FS4000 D184B097U02...

  • Page 123: Index

    Approval data for hazardous areas......107 FS4000-ST4 / SR4 flowrates .........110 Approvals and certifications........115 Functional ground/Equipotential bonding ....48 Approved media...........7, 15 FV4000-VT4 / VR4 flowrates .........109 Cable connection .............36 General ex relevant specifications......96 Cable connection area..........33 General information and notes for the reader....7 Centering the wafer design........28...
  • Page 124 ................121 Switching output............45 Parameterization............62 Target groups and qualifications........8 Parameterization of gases, steams, and liquids ..88 Technical limit values..........15 Permissible operating pressures FV4000....113 Temperature of medium ........111 Plates and symbols............9 Transmitter orientation..........30 Power failure totalizer ..........90 Transmitter specifications ......111, 114 Principles of measurement ........18...
  • Page 126 ABB has Sales & Customer Support expertise in over The Company’s policy is one of continuous product 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (03.2010) ©...

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