Fuel System - Toro Reelmaster 4000-D 03706 Operator's Manual

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Figure 31
1. Oil filter

Fuel System

Fuel Tank
Drain and clean fuel tank every 800 hours of operation or
yearly, whichever comes first. Also, drain and clean tank if
fuel system becomes contaminated or if machine is to be
stored for an extended period. Use clean fuel to flush out
the tank.
Danger
Under certain conditions, diesel fuel and fuel
vapors are highly flammable and explosive. A fire
or explosion from fuel can burn you and others
and can cause property damage.
• Use a funnel and fill the fuel tank outdoors, in
an open area, when the engine is off and is cold.
Wipe up any fuel that spills.
• Do not fill the fuel tank completely full. Add fuel
to the fuel tank until the level is 1/4 to 1/2 in.
(6 to 13 mm) below the bottom of the filler neck.
This empty space in the tank allows the fuel to
expand.
• Never smoke when handling fuel, and stay away
from an open flame or where fuel fumes may be
ignited by a spark.
• Store fuel in a clean, safety-approved container
and keep the cap in place.
Fuel Lines and Connections
Check lines and connections every 400 hours or yearly,
whichever comes first. Inspect for deterioration, damage, or
loose connections.
Fuel Filter / Water Separator
Drain water or other contaminants from fuel filter / water
separator (Fig. 32) daily.
1. Locate fuel filter and place a clean container under it.
2. Loosen drain plug on bottom of filter canister. Tighten
plug after draining.
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Figure 32
1. Fuel filter/water separator
Replace filter canister after every 400 hours of operation.
1. Clean area where filter canister mounts.
2. Remove filter canister and clean mounting surface.
3. Lubricate gasket on filter canister with clean oil.
4. Install filter canister by hand until gasket contacts
mounting surface, then rotate an additional 1/2 turn.
Bleeding Air From Injectors
Note: This procedure should be used only if fuel system
has been purged of air through normal priming procedures
and engine will not start; refer to Bleeding Fuel System.
1. Loosen the pipe connection to the No. 1 nozzle and
holder assembly.
Figure 33
1. Fuel injector (4)
30
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2. Drain plug
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