Installing The Clutch - Yamaha 2009 XP500Y TMAX Service Manual

Recommended lubricant
Engine oil
2. Install:
• Clutch boss
• Primary drive gear
• Clutch boss nut
3. Tighten:
• Clutch boss nut "1"
Clutch boss nut
130 Nm (13.0 m·kg, 94 ft·lb)
TIP
While holding the clutch boss "2" with the univer-
sal clutch holder "3", tighten the clutch boss nut.
Universal clutch holder
90890-04086
YM-91042
3
4. Install:
• Clutch weights "1"
TIP
Install the weights in the clutch housing at the in-
tervals shown in the illustration.
5. Install:
• Thrust plate "1"
• Clutch springs
• Clutch damper springs "2"
• Clutch plates 2 "3"
1
2
1
5-60
• Friction plates "4"
• Clutch plates 1 "5"
• Pressure plate "6"
• Clutch spring plate "7"
A. Engine side
6. Install:
• Circlip "1"
TIP
While compressing the clutch springs with the
clutch spring compressor "2", install the circlip.
Clutch spring compressor
90890-01482
EAS25240

INSTALLING THE CLUTCH

1. Install:
• Clutch assembly "1"
• Clutch assembly nut "2"
CLUTCH