Installing The Primary Sheave Assembly, Secondary Sheave Assembly And V-Belt - Yamaha 2009 XP500Y TMAX Service Manual

TIP
• Install the secondary sheave spring seat nut
with its beveled side "a" facing the spring seat.
• Attach the sheave spring compressor "2" and
sheave fixed block "3" onto the secondary
sheave as shown.
Then compress the spring, and temporarily
tighten the secondary sheave spring seat nut.
Sheave spring compressor
90890-04134
YM-04134
Sheave fixed block
90890-04135
Sheave fixed bracket
YM-04135
a
1
2
6. Tighten:
• Secondary sheave spring seat nut "1"
TIP
While holding the secondary fixed sheave "2"
with the rotor holding tool "3", tighten the sec-
ondary sheave spring seat nut "1" with the lock-
nut wrench "4".
Sheave holder
90890-01481
Locknut wrench
90890-01348
YM-01348
V-BELT AUTOMATIC TRANSMISSION
3
Secondary sheave spring seat
nut
90 Nm (9.0 m·kg, 65 ft·lb)
3
4
1
EAS4B51024
INSTALLING THE PRIMARY SHEAVE
ASSEMBLY, SECONDARY SHEAVE
ASSEMBLY AND V-BELT
1. Apply:
• Sealant
(onto the inner V-belt case seal)
Yamaha bond No. 1215
90890-85505
(Three Bond No.1215®)
2. Install:
• V-belt case air duct joint clamp "1"
• V-belt case air duct "2"
TIP
• Align the projection "a" in the V-belt case air
duct "2" with the slot "b" on the V-belt case air
duct joint clamp "1".
• Align the projection "c" in the V-belt case air
duct "2" with the slot "d" in the inner V-belt case
"3".
5-44
4
3
2