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XMAX 125
Yamaha XMAX 125 Manuals
Manuals and User Guides for Yamaha XMAX 125. We have
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Yamaha XMAX 125 manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha XMAX 125 Service Manual (498 pages)
MBK Skycruiser
Brand:
Yamaha
| Category:
Scooter
| Size: 22.76 MB
Table of Contents
Table of Contents
7
How to Use this Manual
4
General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Outline of the Fi System
11
Fi System
12
Oil Change Indicator
14
Instrument Functions
16
Important Information
17
Preparation for Removal and Disassembly
17
Replacement Parts
17
Gaskets, Oil Seals and O-Rings
17
Lock Washers/Plates and Cotter Pins
17
Bearings and Oil Seals
18
Circlips
18
Checking the Connections
19
Special Tools
20
Specifications
29
General Specifications (Yp125R)
32
Engine Specifications (Yp125R)
33
Chassis Specifications (Yp125R)
40
Electrical Specifications (Yp125R)
43
Tightening Torques (Yp125R)
46
General Tightening Torque Specifications
46
Engine Tightening Torques
47
Chassis Tightening Torques
49
Lubrication Points and Lubricant Types (Yp125R)
52
Engine
52
Chassis
54
Lubrication System Diagrams (Yp125R)
56
Cooling System Diagrams (Yp125R)
58
Cable Routing (Yp125R)
60
General Specifications (Yp250R)
78
Engine Specifications (Yp250R)
79
Chassis Specifications (Yp250R)
87
Electrical Specifications (Yp250R)
90
Tightening Torques (Yp250R)
93
General Tightening Torque Specifications
93
Engine Tightening Torques
94
Chassis Tightening Torques
97
Lubrication Points and Lubricant Types (Yp250R)
100
Engine
100
Chassis
102
Periodic Checks and Adjustments
125
Periodic Maintenance
128
General Maintenance and Lubrication Chart (Yp125R)
128
Introduction
128
Periodic Maintenance Chart for the Emission Control System (Yp125R)
128
General Maintenance and Lubrication Chart (Yp250R)
130
Periodic Maintenance Chart for the Emission Control System (Yp250R)
130
Engine (Yp125R)
133
Adjusting the Valve Clearance
133
Adjusting the Exhaust Gas Volume
135
Adjusting the Throttle Cable Free Play
136
Checking the Spark Plug
136
Checking the Ignition Timing
137
Measuring the Compression Pressure
138
Checking the Engine Oil Level
139
Changing the Engine Oil
139
Changing the Final Transmission Oil
141
Replacing the Air Filter Element
142
Cleaning the V-Belt Case Air Filter Element
142
Checking the Throttle Body Joint
143
Checking the Fuel Hose
143
Checking the Breather Hoses
143
Checking the Exhaust System
144
Checking the Coolant Level
144
Checking the Cooling System
145
Changing the Coolant
145
Engine (Yp250R)
148
Adjusting the Valve Clearance
148
Adjusting the Exhaust Gas Volume
150
Adjusting the Throttle Cable Free Play
150
Checking the Spark Plug
151
Checking the Ignition Timing
152
Measuring the Compression Pressure
152
Checking the Engine Oil Level
153
Changing the Engine Oil
154
Changing the Final Transmission Oil
155
Replacing the Air Filter Element
156
Cleaning the V-Belt Case Air Filter Element
157
Checking the Throttle Body Joint
157
Checking the Fuel Hose
157
Checking the Breather Hoses
157
Checking the Exhaust System
158
Checking the Coolant Level
158
Checking the Cooling System
159
Changing the Coolant
159
Chassis
162
Checking the Brake Fluid Level
162
Checking the Front Brake Pads
162
Checking the Rear Brake Pads (Yp125R)
162
Checking the Rear Brake Pads (Yp250R)
163
Checking the Front Brake Hose
163
Checking the Rear Brake Hose
163
Bleeding the Hydraulic Brake System
163
Checking and Adjusting the Steering Head
164
Checking the Front Fork
166
Adjusting the Rear Shock Absorber Assemblies
166
Checking the Tires
166
Checking the Wheels
168
Checking and Lubricating the Cables
168
Lubricating the Levers
168
Lubricating the Sidestand
168
Lubricating the Centerstand
169
Electrical System
170
Checking and Charging the Battery
170
Checking the Fuses
170
Replacing a Headlight Bulb
170
Adjusting the Headlight Beam
171
Chassis
173
General Chassis
176
Removing the Storage Box
177
Installing the Seat
177
Front Wheel
184
Removing the Front Wheel
186
Disassembling the Front Wheel
186
Checking the Front Wheel
186
Assembling the Front Wheel
187
Adjusting the Front Wheel Static Balance
187
Installing the Front Wheel (Front Brake Disc)
188
Rear Wheel
190
Removing the Rear Wheel
191
Checking the Rear Wheel
191
Adjusting the Rear Wheel Static Balance
191
Installing the Rear Wheel (Rear Brake Disc)
191
Front Brake
192
Introduction
197
Checking the Front Brake Disc
197
Replacing the Front Brake Pads
198
Removing the Front Brake Caliper
199
Disassembling the Front Brake Caliper
199
Checking the Front Brake Caliper
199
Assembling the Front Brake Caliper
200
Installing the Front Brake Caliper
200
Removing the Front Brake Master Cylinder
201
Checking the Front Brake Master Cylinder
201
Assembling the Front Brake Master Cylinder
201
Installing the Front Brake Master Cylinder
202
Rear Brake
204
Introduction
212
Checking the Rear Brake Disc
212
Replacing the Rear Brake Pads (Yp125R)
212
Replacing the Rear Brake Pads (Yp250R)
213
Removing the Rear Brake Caliper
214
DISASSEMBLING the REAR BRAKE CALIPER (YP250R Only)
214
Checking the Rear Brake Caliper (Yp125R)
215
Checking the Rear Brake Caliper (Yp250R)
215
Assembling the Rear Brake Caliper
216
Installing the Rear Brake Caliper (Yp125R)
216
Installing the Rear Brake Caliper (Yp250R)
217
Removing the Rear Brake Master Cylinder
218
Checking the Rear Brake Master Cylinder
218
Assembling the Rear Brake Master Cylinder
219
Installing the Rear Brake Master Cylinder
219
Handlebar
221
Removing the Handlebar
223
Checking the Handlebar
223
Installing the Handlebar
223
Front Fork
225
Removing the Front Fork Legs
227
Disassembling the Front Fork Legs
227
Checking the Front Fork Legs
228
Assembling the Front Fork Legs
228
Installing the Front Fork Legs
230
Steering Head
232
Removing the Lower Bracket
234
Checking the Steering Head
234
Installing the Steering Head
234
Rear Shock Absorber Assemblies and Swingarm
236
Removing the Rear Shock Absorber Assemblies
238
Removing the Swingarm
238
Checking the Rear Shock Absorber Assembly
238
Checking the Swingarm
238
Installing the Swingarm
238
Engine
241
Engine Removal (Yp125R)
246
Installing the Engine
250
Engine
252
Cylinder Head (Yp125R)
252
Checking the Cylinder Head
254
Removing the Cylinder Head
254
Checking the Camshaft Sprocket
255
Checking the Timing Chain Tensioner
255
Installing the Cylinder Head
256
Camshaft (Yp125R)
259
Removing the Camshaft
260
Checking the Camshaft
260
Checking the Decompression System
260
Checking the Rocker Arms and Rocker Arm Shafts
261
Installing the Camshaft and Rocker Arms
262
Valves and Valve Springs (Yp125R)
263
Removing the Valves
264
Checking the Valves and Valve Guides
264
Checking the Valve Seats
266
Checking the Valve Springs
267
Installing the Valves
268
Cylinder and Piston (Yp125R)
270
Removing the Piston
271
Checking the Cylinder and Piston
271
Checking the Piston Rings
272
Checking the Piston Pin
273
Checking the Timing Chain Guide
273
Installing the Piston and Cylinder
273
V-Belt Automatic Transmission (Yp125R)
275
Removing the Primary Sheave
278
Removing the Secondary Sheave
278
Disassembling the Secondary Sheave
279
Checking the Clutch Housing
279
Checking the Clutch Shoes
279
Checking the V-Belt
279
Checking the Primary Sheave
280
Checking the Primary Sheave Weights
280
Checking the Primary Sheave Sliders
280
Checking the Secondary Sheave
280
Assembling the Primary Sheave
280
Assembling the Secondary Sheave
281
Installing the V-Belt
282
Starter Clutch and Generator (Yp125R)
284
Removing the Generator
286
Removing the Starter Clutch
286
Checking the Starter Clutch
286
Installing the Starter Clutch
287
Installing the Generator
287
Electric Starter (Yp125R)
289
Checking the Starter Motor
291
Oil Pump (Yp125R)
294
Checking the Oil Pump
294
Assembling the Oil Pump
294
Installing the Oil Pump
295
Transmission (Yp125R)
297
Removing the Transmission
298
Checking the Transmission
298
Installing the Transmission
298
Crankshaft (Yp125R)
299
Disassembling the Crankcase
301
Removing the Crankshaft Assembly
301
Checking the Timing Chain and Timing Chain Guide
301
Checking the Crankshaft and Connecting Rod
301
Checking the Crankcase
302
Checking the Bearing and Oil Seal
302
Checking the Oil Pump Drive Gear
302
Checking the Oil Strainers
303
Installing the Crankshaft
303
Assembling the Crankcase
304
Engine Removal (Yp250R)
306
Installing the Engine
310
Cylinder Head (Yp250R)
312
Removing the Cylinder Head
314
Checking the Cylinder Head
314
Checking the Camshaft Sprocket
315
Checking the Timing Chain Tensioner
315
Installing the Cylinder Head
316
Camshaft (Yp250R)
318
Removing the Rocker Arms and Camshaft
319
Checking the Camshaft
319
Checking the Rocker Arms and Rocker Arm Shafts
320
Valves and Valve Springs (Yp250R)
322
Removing the Valves
323
Checking the Valves and Valve Guides
323
Checking the Valve Seats
325
Checking the Valve Springs
326
Installing the Valves
327
Cylinder and Piston (Yp250R)
329
Removing the Piston
330
Checking the Cylinder and Piston
330
Checking the Piston Rings
331
Checking the Piston Pin
332
Checking the Timing Chain Guide
332
Installing the Piston and Cylinder
332
V-Belt Automatic Transmission (Yp250R)
334
Removing the Primary Sheave
338
Removing the Secondary Sheave
338
Disassembling the Secondary Sheave
339
Checking the Clutch Housing
339
Checking the Clutch Shoes
339
Checking the V-Belt
339
Checking the Primary Sheave
340
Checking the Primary Sheave Weights
340
Checking the Primary Sheave Sliders
340
Checking the Secondary Sheave
340
Assembling the Primary Sheave
340
Assembling the Secondary Sheave
341
Installing the V-Belt
342
Starter Clutch and Generator (Yp250R)
344
Removing the Generator
346
Removing the Starter Clutch
346
Checking the Starter Clutch
346
Installing the Starter Clutch
347
Installing the Generator
347
Electric Starter (Yp250R)
349
Checking the Starter Motor
351
Assembling the Starter Motor
352
Oil Pump (Yp250R)
353
Checking the Oil Pump
355
Assembling the Oil Pump
355
Installing the Oil Pump
356
Transmission (Yp250R)
357
Removing the Transmission
359
Checking the Transmission
359
Installing the Transmission
359
Crankshaft (Yp250R)
360
Disassembling the Crankcase
362
Removing the Crankshaft Assembly
362
Checking the Timing Chain and Timing Chain Guide
363
Checking the Crankshaft and Connecting Rod
363
Checking the Crankcase
364
Checking the Bearing and Oil Seal
364
Checking the Oil Strainers
364
Installing the Crankshaft
364
Assembling the Crankcase
365
Cooling System
367
Cooling System
369
Radiator (Yp125R)
369
Checking the Radiator
369
Installing the Radiator
369
Thermostat (Yp125R)
370
Checking the Thermostat
371
Installing the Thermostat
371
Water Pump (Yp125R)
373
Disassembling the Water Pump
373
Checking the Water Pump
373
Assembling the Water Pump
373
Installing the Water Pump
374
Radiator (Yp250R)
375
Checking the Radiator
376
Installing the Radiator
376
Thermostat (Yp250R)
377
Checking the Thermostat
378
Installing the Thermostat
378
Water Pump (Yp250R)
379
Disassembling the Water Pump
381
Checking the Water Pump
381
Assembling the Water Pump
381
Installing the Water Pump
382
Fuel System
383
Fuel Tank
384
Removing the Fuel Tank
386
Checking the Fuel Pressure
386
Installing the Fuel Tank
387
Throttle Body
388
Removing the Fuel Hose
392
Checking the Fuel Injector
392
Checking the Throttle Body
392
Installing the Intake Manifold (Yp125R)
392
Installing the Intake Manifold (Yp250R)
392
Installing the Fuel Hose
393
Installing the Throttle Body
393
Checking the Throttle Position Sensor
393
Checking the Isc (Idle Speed Control) Unit
393
Electrical System
395
Ignition System
398
Circuit Diagram
398
Troubleshooting
400
Electric Starting System
402
Circuit Diagram
402
Starting Circuit Cut-Off System Operation
404
Troubleshooting
406
Charging System
408
Circuit Diagram
408
Troubleshooting
410
Lighting System
412
Circuit Diagram
412
Troubleshooting
414
Signaling System
416
Circuit Diagram
416
Troubleshooting
418
Cooling System
424
Circuit Diagram
424
Troubleshooting
426
Fuel Injection System
428
Circuit Diagram
428
Ecu Self-Diagnostic Function
430
Troubleshooting Method
431
Diagnostic Mode
431
Troubleshooting Details
433
Diagnostic Code Table
451
Fuel Pump System
454
Circuit Diagram
454
Troubleshooting
456
Immobilizer System
458
Circuit Diagram
458
General Information
460
Part Replacement and Key Code Registration Requirements
460
Troubleshooting
464
Self-Diagnosis Fault Code Indication
464
Electrical Components
468
Checking the Switches
470
Checking the Bulbs and Bulb Sockets
473
Checking the Fuses
474
Checking and Charging the Battery
475
Checking the Relays
477
Checking the Turn Signal/Hazard Relay
478
Checking the Spark Plug Cap
479
Checking the Ignition Coil
479
Checking the Ignition Spark Gap
480
Checking the Crankshaft Position Sensor
480
Checking the Lean Angle Sensor
481
Checking the Starter Motor Operation
481
Checking the Stator Coil
482
Checking the Rectifier/Regulator
482
Checking the Horn
482
Checking the Fuel Sender
483
Checking the Fuel Level Warning Light
483
Checking the Speed Sensor
484
Checking the Radiator Fan Motor
484
Checking the Coolant Temperature Sensor
484
Checking the Throttle Position Sensor
485
Checking the Intake Air Pressure Sensor
485
Checking the Intake Air Temperature Sensor
486
Checking the Air Temperature Sensor
486
Checking the Isc (Idle Speed Control) Unit
487
Checking the V-Belt Replacement Indicator Reset Coupler
487
Electrical System
490
Troubleshooting
490
General Information
490
Starting Failure/Hard Starting
490
Incorrect Engine Idling Speed
490
Fuel System
490
Troubleshooting
491
Poor Medium-And-High-Speed Performance
491
Faulty Clutch
491
Overheating
491
Overcooling
492
Poor Braking Performance
492
Faulty Front Fork Legs
492
Unstable Handling
492
Faulty Lighting or Signaling System
492
Wiring Diagram
494
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Yamaha XMAX 125 Owner's Manual (94 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 3.67 MB
Table of Contents
R&TTE Directive(1999/5/EC EN300 330-2 V1.3.1(2006-01), EN300 330-2 V1.5.1(2010
2
Important Manual Information
4
Table of Contents
6
Safety Information
8
Further Safe-Riding Points
12
Description
14
Left View
14
Right View
15
Controls and Instruments
16
Instrument and Control Functions
17
Immobilizer System
17
Main Switch/Steering Lock
18
Indicator Lights and Warning Lights
19
Multi-Function Meter Unit
21
Anti-Theft Alarm (Optional)
29
Handlebar Switches
30
Front Brake Lever
31
Rear Brake Lever
31
ABS (for ABS Models)
32
Fuel Tank Cap
33
Fuel
33
Catalytic Converters
35
Seat
35
Storage Compartments
36
Adjusting the Shock Absorber Assemblies
37
Sidestand
38
Ignition Circuit Cut-Off System
39
For Your Safety - Pre-Operation Checks
41
Operation and Important Riding Points
43
Starting the Engine
43
Starting off
44
Acceleration and Deceleration
45
Braking
45
Tips for Reducing Fuel Consumption
46
Engine Break-In
46
Parking
47
Periodic Maintenance and Adjustment
48
Owner's Tool Kit
49
Periodic Maintenance Chart for the Emission Control System
50
General Maintenance and Lubrication Chart
51
Removing and Installing Panels
55
Checking the Spark Plug
57
To Install Spark Plug
58
Engine Oil
59
Final Transmission Oil
61
Coolant
62
Air Filter and V-Belt Case Air Filter Elements and Check Hoses
63
Checking the Throttle Grip Free Play
65
Valve Clearance
65
Tires
65
Cast Wheels
67
Checking the Front and Rear Brake Lever Free Play
68
Pads
68
Checking the Brake Fluid Level
69
Changing the Brake Fluid
71
Checking and Lubricating the Cables
71
Checking and Lubricating the Throttle Grip and Cable
71
Lubricating the Front and Rear Brake Levers
72
Checking and Lubricating the Centerstand and Sidestand
72
Checking the Front Fork
73
Checking the Steering
74
Checking the Wheel Bearings
74
Battery
74
Replacing the Fuses
76
Replacing a Headlight Bulb
77
Tail/Brake Light
78
Front Turn Signal Light
78
Replacing a Rear Turn Signal Light Bulb
78
Replacing the License Plate Light Bulb
79
Auxiliary Light
80
Troubleshooting
80
Troubleshooting Charts
81
Scooter Care and Storage
83
Matte Color Caution
83
Care
83
Cleaning
83
Storage
86
Specifications
87
Consumer Information
90
Identification Numbers
90
Index
91
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