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BS 60-4
Wacker Neuson BS 60-4 Manuals
Manuals and User Guides for Wacker Neuson BS 60-4. We have
6
Wacker Neuson BS 60-4 manuals available for free PDF download: Repair Manual, Operator's Manual
Wacker Neuson BS 60-4 Repair Manual (156 pages)
Rammers
Brand:
Wacker Neuson
| Category:
Power Tools
| Size: 6.99 MB
Table of Contents
Table of Contents
5
Safety Information
9
Signal Words Used in this Manual
9
Machine Description and Intended Use
10
Safety Guidelines for Operating the Machine
11
Operator Safety While Using Internal Combustion Engines
13
Service Safety
14
Service and Repair Safety
16
Tools
17
Recommended Special Tools
17
Recommended Repair Tools
17
Maintenance Schedules
19
Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)
19
Periodic Maintenance Schedule (BS 500/600/700/650)
20
Periodic Maintenance Schedule (BS 50/60/70-2I)
21
Periodic Maintenance Schedule (BS 500/600/700-Oi)
22
Periodic Maintenance Schedule (DS 70)
23
Periodic Maintenance Schedule (DS 720)
25
Engine and Upper Machine Components
27
Removing the Silencing Cover
27
Replacing the Throttle Control (2-Stroke Models, 2010 and Later)
28
Replacing the Throttle Control (2010 4-Stroke Models)
30
Throttle Control (Pre-2010 Models)
33
Replacing the Stop Switch (2-Stroke Models, 2010 and Later)
34
Replacing the Stop Switch (4-Stroke Models, 2010 and Later)
37
Replacing the Guide Handle (2-Stroke Models, 2010 and Later)
39
Replacing the Guide Handle (4-Stroke Models, 2010 and Later)
42
Replacing the Guide Handle (Pre-2010 Models)
46
Shock Mounts
47
Tillotson Carburetor (BS 500/600/700/650 Only)
49
Fuel Lines (BS 50/60/70-2, BS 65)
51
Fuel Tank (BS Models)
52
Fuel Tank (DS Models)
53
Fuel Tank Cap
55
Muffler (Pre-2009 BS Models)
57
Engine Cooling Fins
59
Muffler (DS Models)
60
Replacing the Walbro Carburetor (Auto-Release Choke Models)
62
Replacing the WM 80 Engine (2010 and Later Models)
66
Removing Walbro Carburetor (Standard Choke Models)
68
Replacing the WM 80 Engine (Pre-2010 Models)
69
Replacing the Carburetor (WM 100 Engines)
71
Replacing the WM 100 Engine
75
Removing the WM 90 Engine
79
Engine (DS Models)
81
Clutch (2- and 4-Stroke Models)
83
Clutch (DS 720 Only)
85
Clutch (DS 70 Only)
87
Ramming System
89
Bellows
89
Replacing the Ramming Shoe
92
Spring System Cover Removal and Installation
95
Spring System
101
Inspecting the Spring System
103
Protective Pipe
104
Ramming System Lubrication (BS 500/600/700/650, DS 720)
105
Ramming System Lubrication (BS 50/60/70, BS 65, DS 70)
107
Crankcase
109
Crank Gear and Connecting Rod
109
Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 Only)
111
Clutch Drum
115
Oil Injection (if Equipped)
117
Testing the Float Switch (2010 and Later Models)
117
Replacing the Float Switch (2010 and Later Models)
118
Float Switch Testing and Replacement (Pre-2010 Models)
120
Oil Line Check Valve
122
Testing/Replacing the Oil Pump
124
Low Oil Shutdown (if Equipped)
127
Testing the Low Oil Unit
127
Troubleshooting
128
Engine Hard to Start
128
Engine Does Not Start
129
Engine Does Not Accelerate or Runs Poorly
129
Engine Overheats
130
Rammer Does Not Tamp
130
Rammer Jumps Erratically
131
10 Technical Data
132
10.4 Bs 500S
135
10.5 BS 50-2I
136
10.6 BS 500-Oi
137
Bs 600S
141
10.11 BS 60/70-2I
142
10.12 BS 600/700-Oi
143
10.13 BS 600/700 High Altitude
144
Bs 65-V
145
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Wacker Neuson BS 60-4 Repair Manual (126 pages)
Brand:
Wacker Neuson
| Category:
Vibratory rammers & tampers
| Size: 5.16 MB
Table of Contents
Table of Contents
5
1 Safety Information
8
Operating Safety
9
Operator Safety While Using Internal Combustion Engines
11
Service Safety
12
Service and Repair Safety
13
2 General
14
Description
14
Power Transmission
14
Spring System
14
Bellows
15
Lubricating System
15
Threadlocking Compounds
15
Torque Values
15
Recommended Special Tools
16
Recommended Repair Tools
17
Periodic Maintenance Schedule (BS 50/60/70-2, BS 65)
18
Periodic Maintenance Schedule (BS 500/600/700/650)
19
Periodic Maintenance Schedule (BS 50/60/70-2I)
20
Periodic Maintenance Schedule (BS 500/600/700-Oi)
21
Periodic Maintenance Schedule (DS 70)
22
Periodic Maintenance Schedule (DS 720)
23
Transporting the Rammer (BS Models)
24
Transporting the Rammer (DS Models)
25
Long-Term Storage (BS Models)
26
Long-Term Storage (DS Models)
26
3 Guide Handle and Engine
28
Air Cleaner (BS 500/600/700/650, DS720)
28
Air Cleaner (BS 50/60/70-2, BS 65, DS 70)
30
Air Cleaner (BS 50/60-4)
31
Silencing Cover
32
Guide Handle
33
Shock Mounts
34
Throttle Control
35
Tillotson Carburetor (BS 500/600/700/650 Only)
36
Fuel Lines (BS 50/60/70-2, BS 65)
38
Fuel Tank (BS Models)
39
Fuel Tank (DS Models)
40
Fuel Tank Cap
42
Muffler (BS Models)
44
Engine Cooling Fins
45
Muffler (DS Models)
46
Removing WM 80 Engine from BS Model Rammers
48
Removing WM 90 Engine from BS Model Rammers
50
Engine (DS Models)
52
Clutch (BS Models)
54
Clutch (DS 720 Only)
56
Clutch (DS 70 Only)
58
Engine Oil (DS 720 Only)
60
Engine Oil (DS 70 Only)
62
Engine Oil (BS 50/60-4 Only)
63
4 Ramming System
64
Bellows
64
Ramming Shoe
67
Spring System Cover Removal and Installation
68
Spring System
74
Inspecting the Spring System
76
Protective Pipe
77
Ramming System Lubrication (BS 500/600/700/650, DS 720)
78
Ramming System Lubrication (BS 50/60/70, BS 65, DS 70)
79
5 Crankcase
82
Crank Gear and Connecting Rod
82
Crank Gear, Connecting Rod, and Adjuster Assembly (BS 650/65 Only)
85
Clutch Drum
88
6 Oil Injection (if Equipped)
90
Float Switch Testing and Replacement
90
Oil Line Check Valve
92
Oil Pump / Cartridge Assembly
94
7 Low Oil Shutdown (if Equipped)
95
Testing the Low Oil Unit
95
8 Troubleshooting
96
Engine Hard to Start
96
Engine Does Not Start
97
Engine Does Not Accelerate or Runs Poorly
97
Engine Overheats
98
Rammer Does Not Tamp
98
Rammer Jumps Erratically
99
9 Technical Data
100
Bs 500S
103
BS 50-2I
104
BS 500-Oi
105
Bs 600S
109
BS 60/70-2I
110
BS 600/700-Oi
111
BS 600/700 High Altitude
112
Bs 65-V
113
Wacker Neuson BS 60-4 Operator's Manual (50 pages)
Brand:
Wacker Neuson
| Category:
Vibratory rammers & tampers
| Size: 1.26 MB
Table of Contents
Table of Contents
3
1 Preface
5
2 Introduction
6
Using the Manual
6
Storage Location of the Manual
6
Accident Prevention Regulations
6
More Information
6
Target Group
6
Explanation of Symbols
6
Wacker Neuson Contact Partner
7
Disclaimer
7
Product Identification of the Machine
7
3 Security
8
Policy
8
Proper Use
8
Use Not in Accordance with the Intended Purpose
8
Structural Changes
8
Areas of Responsibility of the Operator
9
Operator Responsibilities
9
Personnel Qualification
9
Residual Dangers
9
General Safety Instructions
9
Specific Safety Instructions - Vibratory Rammer BS
10
General Safety Instructions - Combustion Engines
11
General Safety Instructions - Fuel, Lubricants and Coolants
11
Maintenance
11
Personal Protective Equipment
11
Safety Devices
13
Behavior in Dangerous Situations
13
4 Safety and Information Labels
14
5 Setup and Function
17
Standard Package
17
Application Areas
17
Short Description
17
Versions
17
6 Components and Operator's Controls
18
7 Transport
19
Preparing the Machine
19
8 Storage
20
9 Operation and Use
21
Inspection before Commissioning
21
Notes about Operation
21
Commissioning
22
Operation
23
Decommissioning
24
10 Maintenance
25
Maintenance Table
26
Maintenance Work
26
DIN en ISO 9001 Certificate
31
11 Troubleshooting
33
Fault Table
33
12 Accessories
34
13 Technical Data
35
Noise and Vibration Information
35
Bs50-2
35
BS50-2Plus
36
BS60-2 / BS60-2Plus
37
BS70-2 / BS70-2Plus
38
Combustion Engine Two-Cycle
39
Bs50-4
40
Bs60-4
41
Bs70-4
42
13.10 Combustion Engine Four-Cycle
43
14 Emission Control Systems Information and Warranty
44
Emission Control System Background Information
44
Limited Defect Warranty for Wacker Neuson Emission Control Systems
44
EC Declaration of Conformity
48
EC Declaration of Conformity
49
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Wacker Neuson BS 60-4 Operator's Manual (52 pages)
Rammer
Brand:
Wacker Neuson
| Category:
Construction Equipment
| Size: 12.32 MB
Table of Contents
Table of Contents
3
EC Declaration of Conformity
5
Foreword
8
Introduction
8
Storage Location of the Operator's Manual
8
Accident Prevention Regulations 2.3
9
Contact Person
9
Limitation of Liability
10
Use of the Operator's Manual
10
Usage
11
Designated Use 3.1
11
Unintended Use
11
Safety
12
Safety Symbols and Signal Words
12
Principle
12
Structual Changes 4.3
13
Responsibility of the Operator
13
Obligations of the Operator
14
Qualification of Staff
14
General Safety Instructions
14
Specific Rammer-Related Safety Instructions
16
Safety Features 4.9
17
Maintenance
18
Description of the Machine
21
Type Plates and Labels 5.1
21
Components 5.2
23
Control Elements
24
Transportation
25
Safety Instructions for Transport 6.1
25
Prerequisites and Preparations
25
Lifting the Machine
25
Lashing the Machine
26
Commissioning
27
Safety Instructions for Operation 7.1
27
Tests before Commissioning
28
Putting into Operation
28
Operation
30
Operating the Machine
30
Select Speed 8.2
31
Taking the Machine out of Operation
31
Maintenance
32
Safety Instructions for Maintenance
32
Maintenance Plan 9.2
33
Maintenance Work
34
Troubleshooting
42
Shutdown
43
Temporary Decommissioning 11.1
43
Final Shutdown
43
Accessories
44
Transport Roller Installation 12.2
45
Technical Data
46
General Instructions
46
Noise and Vibration Data
46
Combustion Engine
48
Wacker Neuson BS 60-4 Operator's Manual (40 pages)
Rammer
Brand:
Wacker Neuson
| Category:
Power Tool
| Size: 1.92 MB
Table of Contents
Table of Contents
3
1 Foreword
5
2 Emission Control System Information
6
3 Safety Information
13
Operating Safety
14
Operator Safety While Using Internal Combustion Engines
16
Service Safety
17
Label Locations
18
Safety Labels
19
Operating Labels
22
4 Technical Data
24
Rammer
24
Sound Measurements
25
Vibration Measurements
25
Dimensions
25
5 Operation
26
Application
26
Recommended Fuel
26
Before Starting
26
To Start
26
To Stop
27
Low Oil Shutoff Switch (if Equipped)
28
Proper Operation
29
Proper Compaction
30
6 Maintenance
31
Periodic Maintenance Schedule
31
Servicing Air Cleaner
32
Engine Oil
33
Lubrication
34
Shoe Hardware
35
Long-Term Storage
35
Transportation
36
Troubleshooting
37
Wacker Neuson BS 60-4 Operator's Manual (44 pages)
Rammer
Brand:
Wacker Neuson
| Category:
Construction Equipment
| Size: 2.24 MB
Table of Contents
Table of Contents
3
2 Safety Information
13
Operating Safety
14
Operator Safety While Using Internal Combustion Engines
16
Service Safety
17
Label Locations
18
Safety Labels
19
Operating Labels
22
3 Operation
24
Application
24
Recommended Fuel
24
Before Starting
24
To Start
24
To Stop
25
Low Oil Shutoff Switch (if Equipped)
26
Proper Operation
27
Proper Compaction
28
4 Maintenance
29
Periodic Maintenance Schedule
29
Servicing Air Cleaner
30
Engine Oil
31
Lubrication
32
Shoe Hardware
34
Long-Term Storage
34
Transportation
35
Troubleshooting
36
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