Volvo Penta DPS-A Manuals

Manuals and User Guides for Volvo Penta DPS-A. We have 3 Volvo Penta DPS-A manuals available for free PDF download: Workshop Manual, Operator's Manual

Volvo Penta DPS-A Workshop Manual (208 pages)

Sterndrive & Transom Shield

Brand: Volvo Penta | Category: Boating Equipment | Size: 16.09 MB

General Information

5
- Table of Contents
  5
- Safety Messages
  
  6
  - Sterndrive
    6
  - Engine and General
    8
- General Service Information
  
  11
  - About this Workshop Manual
    11
  - Good Service Practice
    12
- Painting
  
  15
- Storage and Maintenance
  
  16
Sterndrive, General Information

19
- Safety Messages
  
  19
- Special Tools
  
  20
  - Sealants, Lubricants and Adhesives
    20
- Sterndrive Lubrication
  
  20
  - Checking Gear Oil Level
    20
  - Sterndrive Oil Capacity
    21
  - Draining Oil from Sterndrive
    21
  - Filling Sterndrive with Oil
    23
  - Alternate Fill Procedure
    24
- Propeller Removal
  
  25
  - Dps
    26
- Propeller Installation
  
  27
  - Dps
    29
- Anodes
  
  31
  - Replacing
    31
  - Testing
    32
- Sterndrive Removal
  
  32
  - Preparation
    32
  - Remove Sterndrive
    34
- Sterndrive Service
  
  35
  - Disassemble
    35
  - Reassemble
    36
  - Pressure and Vacuum Testing
    37
- Installing the Sterndrive
  
  38
  - Prepare for Installation
    38
  - Installing Drive Unit
    42
  - Install Shift Cable
    44
  - Start-In-Neutral-Only Test
    46
  - Shift System Test
    46
Upper Gear Housing

49
- Table of Contents Safety Messages
  
  49
- Upper Gearcase - Cross Section
  
  50
- Special Tools
  
  51
  - Sealants, Lubricants and Adhesives
    52
- Sterndrive Removal and Disassembly
  
  53
- Upper Gear Housing Disassembly
  
  54
  - Shift Mechanism Removal
    54
  - Pinion Bearing Carrier Removal
    55
  - Output Gear Removal
    55
  - Lower Output Gear Disassembly
    59
  - Upper Output Gear Disassembly
    59
  - Universal Joint Service
    60
  - Pinion Bearing Carrier Disassembly
    60
  - Upper Housing Stud Replacement
    63
  - Shift Mechanism Overhaul
    64
  - Pinion Bearing Carrier Assembly
    66
  - Lower Output Gear Assembly
    70
  - Upper Output Gear Assembly
    71
  - Lower Output Gear Shimming
    72
  - Upper Output Gear Shimming
    73
  - Pinion Bearing Carrier Shimming
    73
- Upper Gear Housing Assembly
  
  75
- Gearhousing Installation
  
  91
- Specifications
  
  92
- Service Chart
  
  93
Sx-A Lower Gearcase

95
- Table of Contents Safety Messages
  
  95
- Lower Gearcase - Cross Section
  
  96
- Special Tools
  
  97
  - Sealants, Lubricants and Adhesives
    99
- Sterndrive Removal and Disassembly
  
  99
- Lower Gearcase Disassembly
  
  100
  - Propshaft and Bearing Housing Removal
    100
  - Vertical Shaft and Pinion Removal
    101
  - Propshaft Gear Removal
    104
  - Gearcase Cleaning and Inspection
    105
- Lower Gearcase Assembly
  
  107
  - Gearcase
    107
  - Propshaft and Bearing Housing
    107
  - Vertical Shaft Bearings
    108
  - Pinion Shimming
    109
  - Propshaft Gear
    111
  - Vertical Shaft and Gear Installation
    113
  - Setting Rolling Torque
    115
  - Gear Lash
    119
  - Gear Contact Pattern
    122
  - Final Assembly
    123
- Lower Gearcase Installation
  
  125
- Specifications
  
  125
- Service Chart
  
  126
Dps-A Lower Gearcase

127
- Table of Contents Safety Messages
  
  127
- Lower Gearcase - Cross Section
  
  128
- Special Tools
  
  129
  - Sealants, Lubricants and Adhesives
    132
- Inner Propshaft Runout
  
  132
- Sterndrive Removal and Disassembly
  
  133
- Lower Gearcase Disassembly
  
  133
  - Propshafts and Bearing Housing Removal
    133
  - Vertical Shaft and Pinion Removal
    134
  - Forward Gear Service
    136
  - Bearing Housing Service
    138
  - Outer Propeller Shaft Service
    141
  - Vertical Shaft Service
    144
  - Gearcase Cleaning and Inspection
    145
- Lower Gearcase Assembly
  
  147
  - Pinion Shimming
    147
  - Forward Gear Shimming
    150
  - Outer Propeller Shaft Shimming
    150
  - Bearing Race and Shim Installation
    153
  - Vertical Shaft and Gear Installation
    154
  - Setting Rolling Torque
    157
  - Gear Lash
    161
  - Checking Tooth Contact Pattern
    162
  - Adjusting Tooth Contact Pattern and Gear Lash
    163
- Final Assembly
  
  164
- Specifications
  
  166
- Lower Gearcase Installation
  
  166
- Service Chart
  
  167
Transom Shield Assembly

169
- Special Tools
  
  170
  - Trim/Tilt Cylinder Removal
    171
  - Trim/Tilt Cylinder Installation
    172
  - Gimbal Ring Removal
    173
  - Pivot Housing Removal
    176
  - Pivot Housing Disassembly
    177
  - Pivot Housing Assembly
    179
  - Gimbal Ring Disassembly
    180
  - Gimbal Ring Assembly
    181
  - Pivot Housing Installation
    182
  - U-Joint and Exhaust Bellows Installation
    183
  - Gimbal Ring Installation
    184
- Gimbal Housing Disassembly
  
  186
  - Shift Cable Hose Removal
    186
  - Water Tube Removal
    186
  - Water Hose Removal
    187
  - Anode Replacement
    187
  - Trim Sender Removal
    187
  - Hydraulic Lines Removal
    189
  - Trim Pump Removal
    189
  - Steering Bearing, Gimbal Bearing and Seal Removal
    190
  - Gimbal Housing Cleaning and Inspection
    191
- Gimbal Housing Assembly
  
  192
  - Steering Bearing, Gimbal Bearing and Seal Installation
    192
  - Trim Pump Installation
    193
  - Trim Sender Installation
    195
  - Water Tube Installation
    196
  - Water Hose Installation
    196
  - Trim Sender Adjustment
    197
- Transom Shield Removal
  
  198
  - Shift Cable Sleeve Replacement
    199
  - Transom and Exhaust Seal Replacement
    200
- Transom Shield Installation
  
  200
- Torque Specifications
  
  203
- Sealants, Lubricants, and Adhesives
  
  204
- Service Chart
  
  205

Volvo Penta DPS-A Operator's Manual (178 pages)

Brand: Volvo Penta | Category: Outboard Motor | Size: 4.01 MB

Volvo Penta DPS-A Operator's Manual (156 pages)

5.0L, 5.7L, 8.1L

Brand: Volvo Penta | Category: Engine | Size: 1.95 MB

Volvo Penta Categories

Engine Control Systems Outboard Motor Marine Equipment Boat

More Volvo Penta Manuals

Volvo Penta DPS-A Manuals

Volvo Penta DPS-A Workshop Manual (208 pages)

Table of Contents

General Information

Safety Messages

General Service Information

Painting

Storage and Maintenance

Sterndrive, General Information

Safety Messages

Special Tools

Sterndrive Lubrication

Propeller Removal

Propeller Installation

Anodes

Sterndrive Removal

Sterndrive Service

Installing the Sterndrive

Upper Gear Housing

Table of Contents Safety Messages

Upper Gearcase - Cross Section

Special Tools

Sterndrive Removal and Disassembly

Upper Gear Housing Disassembly

Upper Gear Housing Assembly

Gearhousing Installation

Specifications

Service Chart

Sx-A Lower Gearcase

Table of Contents Safety Messages

Lower Gearcase - Cross Section

Special Tools

Sterndrive Removal and Disassembly

Lower Gearcase Disassembly

Lower Gearcase Assembly

Lower Gearcase Installation

Specifications

Service Chart

Dps-A Lower Gearcase

Table of Contents Safety Messages

Lower Gearcase - Cross Section

Special Tools

Inner Propshaft Runout

Sterndrive Removal and Disassembly

Lower Gearcase Disassembly

Lower Gearcase Assembly

Final Assembly

Specifications

Lower Gearcase Installation

Service Chart

Transom Shield Assembly

Special Tools

Gimbal Housing Disassembly

Gimbal Housing Assembly

Transom Shield Removal

Transom Shield Installation

Torque Specifications

Sealants, Lubricants, and Adhesives

Service Chart

Volvo Penta DPS-A Operator's Manual (178 pages)

Table of Contents

Volvo Penta DPS-A Operator's Manual (156 pages)

Table of Contents

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