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Passat Variant 2011
Volkswagen Passat Variant 2011 Manuals
Manuals and User Guides for Volkswagen Passat Variant 2011. We have
11
Volkswagen Passat Variant 2011 manuals available for free PDF download: Workshop Manual, Body Repair Manual, Maintenance Manual
Volkswagen Passat Variant 2011 Workshop Manual (475 pages)
General body repairs, exterior
Brand:
Volkswagen
| Category:
Automobile
| Size: 18.84 MB
Table of Contents
Table of Contents
3
Technical Data
11
Safety Information
11
Safety Measures When Working on Vehicles with a Start/Stop System
11
Body - Front
12
Lock Carrier
12
Assembly Overview - Lock Carrier
12
Service Position
13
Removing and Installing Lock Carrier
18
Wings
21
Assembly Overview - Front Wing
21
Removing and Installing Front Wing
22
Bulkhead
25
Assembly Overview - Plenum Chamber Bulkhead
25
Assembly Overview - Plenum Chamber Cover
27
Removing and Installing Plenum Chamber Cover
27
Bonnet, Rear Lid
31
Bonnet (Hood)
31
Assembly Overview - Bonnet
31
Removing and Installing Bonnet
31
Removing Gas Strut
35
Releasing Gas from Gas Strut
35
Assembly Overview - Bonnet Hinge
35
Removing and Installing Bonnet Hinge
36
Removing and Installing Insulation
39
Assembly Overview - Bonnet Lock and Release Components
41
Removing and Installing Bonnet Lock
41
Detaching Bowden Cable
43
Adjusting Bonnet
43
Removing and Installing Release Lever
46
Rear Lid (Saloon)
47
Tools
47
Assembly Overview - Rear Lid
47
Removing and Installing Rear Lid
48
Removing Gas Strut
50
Installing Gas Strut
51
Releasing Gas from Gas Strut
52
Assembly Overview - Rear Lid Hinge
52
Removing and Installing Rear Lid Hinge
53
Assembly Overview - Hinge Seal
56
Removing and Installing Hinge Seal
57
Removing and Installing Striker Pin
59
Adjusting Rear Lid
59
Assembly Overview - Release Element
62
Removing and Installing Release Element
63
Removing and Installing Bonnet Lock
65
Rear Lid Seal
66
Removing and Installing Rear Lid Seal
67
Rear Lid (Estate)
69
Tools
69
Assembly Overview - Rear Lid
69
Removing and Installing Rear Lid
70
Removing and Installing Rear Lid Hinge
72
Removing and Installing Bonnet Lock
74
Removing and Installing Striker Pin
76
Removing and Installing Release Button (Vehicle Identification Number > 3C-8E108000 / 3C-8P064070)
77
Removing and Installing Release Button (Vehicle Identification Number 3C-8E108001 / 3C-8P064071 >)
79
Adjusting Rear Lid
81
Removing and Installing Gas Strut
85
Releasing Gas from Gas Strut
85
Removing and Installing Motor in Control Unit for Electrically Operated Rear Lid
85
Rear Lid Seal
89
Removing and Installing Rear Lid Seal
89
Assembly Overview - Cover
92
Tank Flap Unit
93
Tools
93
Assembly Overview - Tank Flap Unit and Actuator
93
Assembly Overview - Tank Flap Unit for Natural Gas Vehicles
95
Removing and Installing Tank Flap Unit
96
Removing and Installing Actuator
98
Front Doors, Door Components, Central Locking
99
Rear Door
99
Tools
99
Assembly Overview - Front Door
100
Assembly Overview - Door Hinges
102
Removing and Installing Door
103
Adjusting Door
105
Door Components
107
Tools
107
Assembly Overview - Assembly Carrier
108
Removing and Installing Subframe
108
Assembly Overview - Door Handle and Door Lock
114
Removing and Installing Lock Cylinder Housing Cover Cap
115
Removing and Installing Lock Cylinder Housing
116
Removing and Installing Door Handle
117
Removing and Installing Door Handle with Access and Start Authorisation
118
Removing and Installing Door Lock
120
Removing and Installing Mounting Bracket
124
Removing and Installing Retaining Bracket
127
Inner Door Seal
128
Removing and Installing Inner Door Seal
129
Removing and Installing Outer Door Seal
130
Assembly Overview - Insulation
134
Central Locking
135
Fitting Location Overview - Central Locking Components
135
Adapting Remote Control Keys to Remote Control
137
System)
137
Adapting Remote Control Keys to Immobilizer (Vehicles with or Without Entry and Start Authorisation System)
137
Removing and Installing Remote Control Key Battery
137
Rear Doors, Door Components
140
Rear Door (Saloon)
140
Tools
140
Assembly Overview - Rear Door
141
Assembly Overview - Door Hinges
143
Removing and Installing Door
144
Adjusting Door
146
Rear Door (Estate)
148
Tools
148
Assembly Overview - Rear Door
149
Assembly Overview - Door Hinges
150
Removing and Installing Door
152
Adjusting Door
155
Door Components
157
Tools
157
Assembly Overview - Assembly Carrier
158
Removing and Installing Subframe
158
Assembly Overview - Door Handle and Door Lock
165
Removing and Installing Lock Cylinder Housing Cover Cap
166
Removing and Installing Lock Cylinder Housing
167
Removing and Installing Door Handle
168
Removing and Installing Door Handle with Access and Start Authorisation
169
Removing and Installing Door Lock
171
Removing and Installing Mounting Bracket
174
Removing and Installing Retaining Bracket
177
Door Inner Seals
178
Removing and Installing Inner Door Seal
179
Removing and Installing Outer Door Seal
180
Assembly Overview - Insulation
184
Sunroof
185
Sliding/Tilting Sunroof with Glass Panel (Meritor)
185
Tools
185
Function
185
Assembly Overview - Sliding/Tilting Sunroof with Glass Panel
186
Removing and Installing Bellows
189
Removing Sliding/Tilting Sunroof Glass Panel
190
Installing Sliding/Tilting Sunroof Glass Panel
191
Adjusting Height of Sliding/Tilting Sunroof Glass Panel
191
Adjusting Panel Seal
192
Removing and Installing Panel Seal
193
Removing and Installing Wind Deflector
193
Removing and Installing Sliding Headliner
194
Removing and Installing Sliding/Tilting Sunroof Glass Panel Drive
195
Adjusting Drive for Sliding/Tilting Sunroof Glass Panel ("0" Position)
196
Removing and Installing Sliding/Tilting Sunroof Glass Panel Automatic Preselection Switch
197
Checking Parallel Running
197
Adjusting Parallel Running
197
Assembly Overview - Carrier Unit
198
Removing and Installing Carrier Unit
199
Operating Without Current
202
Removing and Installing Guide Plate
202
Removing and Installing Guide Plate
203
Cleaning Water Drainage Hoses
204
Sliding/Tilting Sunroof with Solar Panel (Webasto)
207
Tools
207
Function
207
Assembly Overview - Sliding/Tilting Sunroof with Solar Panel
208
Removing Sliding/Tilting Sunroof Solar Panel
209
Installing Sliding/Tilting Sunroof Solar Panel
210
Adjusting Sliding/Tilting Sunroof Solar Panel Height
210
Checking Parallel Running of Solar Panel
211
Adjusting Parallel Running of Solar Panel
212
Renewing Panel Seal
212
Removing Wind Deflector
212
Removing Solar Panel Trim
213
Removing Sliding/Tilting Sunroof Drive
213
Adjusting Drive for Sliding/Tilting Sunroof (Zero Position)
214
Removing Pre-Selector Control for Sliding/Tilting Sunroof
215
Removing Electrical Contact in Solar Roof
215
Removing Electrical Contact for Sliding/Tilting Sunroof Solar Panel in Carrier Unit
215
Removing and Installing Carrier Unit
216
Operating Without Current
219
Cleaning Water Drainage Hoses
219
Panorama Sliding Sunroof (Arvin-Meritor)
222
Tools
222
Function
222
Basic Setting, Panoramic Sliding Sunroof
223
Assembly Overview - Panoramic Sliding Roof
223
Removing and Installing Front Glass Panel
225
Removing and Installing Rear Glass Panel
229
Adjusting Height of Front and Rear Glass Panel
231
Renewing Seals for Rear Glass Panel
233
Removing and Installing the Exterior Seal
237
Removing and Installing Interior Seal
239
Removing and Installing Wind Deflector
241
Removing and Installing Preselector for Glass Panel and Sunroof Sun Blind
244
Removing and Installing Sliding Sunroof Motor
245
Removing and Installing Sun Blind Motor
248
Removing and Installing Sun Blind
251
Removing and Installing Sunroof Sun Blind Cross Strut
259
Assembly Overview - Assembly Frame
260
Removing and Installing Sun Blind Bowden Cable
261
Removing and Installing Assembly Frame
265
Removing and Installing Rear Part
268
Removing and Installing Front Motor Plate
272
Removing and Installing Tilting Mechanism and Front Glass Panel Cable
275
Maintenance and Care
279
Operating Without Current
280
Cleaning Water Drainage Hoses
281
Bumpers
284
Front Bumper Cover
284
Tools
284
Repairing Front Bumper Cover
284
Installing Brackets for Parking Aid System
284
Assembly Overview - Front Bumper Cover
289
Removing and Installing Front Bumper Cover
290
Front Bumper Cover Add-On Parts
292
Front Bumper Cover Add-On Parts, Passat Alltrack
294
Front Bumper Cover Substructure Parts
295
Assembly Overview - Front Bumper Carrier
296
Assembly Overview - Front Bumper Carrier (USA)
297
Number Plate Carrier
298
Rear Bumper Cover (Saloon)
301
Tools
301
Repairing Rear Bumper Cover
301
Installing Brackets for Parking Aid System
301
Bumper, Rear
306
Rear Bumper Cover Add-On Parts 11.2010
311
Assembly Overview - Rear Bumper Carrier
312
Assembly Overview - Towing Bracket
312
Removing and Installing Drive for Swivelling Ball Head
314
Rear Bumper Cover (Estate)
315
Tools
315
Repairing Rear Bumper Cover
315
Installing Brackets for Parking Aid System
315
Bumper, Rear
320
Rear Bumper Cover Add-On Parts
325
Rear Bumper Cover Add-On Parts, Passat Alltrack
326
Assembly Overview - Rear Bumper Carrier
327
Assembly Overview - Towing Bracket
327
Removing and Installing Drive for Swivelling Ball Head
329
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Volkswagen Passat Variant 2011 Body Repair Manual (381 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 57.11 MB
Table of Contents
Table of Contents
3
Technical Data
7
Vehicle Identification Data
7
Vehicle Identification Number
7
Passat 2011 ➤ , Passat Variant
7
Safety Instructions
9
Moulded Foam Elements
10
Galvanized Body Parts, High/Higher-Strength and Hot-Formed Body Panels
12
Body
12
Laser Welding
15
Body Panel Gaps/Shut Lines
16
Body - Front
16
Body - Centre
17
Body - Rear
18
Body - Rear (Variant)
19
Body Dimensions
20
Body - Front
20
Body - Centre
22
Body - Centre (Variant)
27
Body - Rear
28
Body - Rear (Variant)
29
Floor Group - Front
30
Floor Group - Centre
31
Floor Group - Rear
32
Tools
33
Alignment Bracket Set
34
Overview
34
Portal Gauge
35
Overview
35
Body - Front
37
Renewing Left Console
37
Tools
37
Removing
38
Installing
40
Renewing Right Console
42
Tools
42
Removing
43
Installing
44
Renewing Retaining Bracket for Subframe
46
Tools
46
Removing
47
Installing
48
Renewing Bumper Bracket
50
Tools
51
Removing
51
Installing
52
Renewing Upper Wheel Housing Longitudinal Member
54
Tools
55
Removing
56
Installing
58
Renewing Front Wheel Housing
62
Tools
63
Removing
63
Installing
65
Repairing Threads for Securing Subframe (Suspension Subframe)
72
Tools
73
Contents of Thread Repair Kit
73
Repairing Threads
74
Renewing Front Longitudinal Member
77
Tools
78
Removing
78
Installing
81
Renewing Front Longitudinal Member - Part Section
88
Tools
89
Removing
89
Installing
92
Body - Centre
97
Renewing Roof
97
Tools
98
Removing
100
Installing
102
Renewing Roof - Vehicles with Sliding/Tilting Sunroof
113
Tools
114
Removing
116
Installing
118
Renewing Roof (Variant)
130
Tools
131
Removing
133
Installing
135
Renewing Roof - Variant with Panorama Sliding Sunroof
146
Tools
147
Removing
149
Installing
151
Renewing Roof Side Member
163
Tools
164
Removing
164
Installing
166
Foam Treating Roof Side Member
172
Renewing Front Roof Cross Member
175
Tools
176
Removing
176
Installing
177
Renewing Rear Roof Cross Member (Saloon)
179
Tools
180
Removing
180
Installing
181
Renewing Rear Roof Cross Member (Variant)
183
Tools
184
Removing
184
Installing
185
Renewing A-Pillar
188
Tools
189
Removing
189
Installing
191
Renewing A-Pillar Reinforcement - Part Section
198
Tools
199
Removing
199
Installing
201
Renewing B-Pillar
205
Tools
206
Removing
206
Installing
208
Renewing B-Pillar Reinforcement - Part Section
216
Tools
217
Removing
217
Installing
219
Renewing Inner B-Pillar
229
Tools
230
Removing
230
Installing
232
Renewing Side Member
235
Tools
236
Removing
236
Installing
238
Renewing Front Side Member Reinforcement
244
Tools
245
Removing
245
Installing
246
Renewing Rear Side Member Reinforcement
251
Tools
252
Removing
252
Installing
253
Renewing Seat Middle Cross Member
256
Volkswagen Passat Variant 2011 Workshop Manual (281 pages)
General body repairs, interior
Brand:
Volkswagen
| Category:
Automobile
| Size: 8.45 MB
Table of Contents
Table of Contents
3
Interior Equipment
7
Interior Mirror
7
Removing and Installing Interior Mirror
7
Bonding on Retaining Plate for Interior Mirror Without Rain Sensor
8
Removing and Installing Interior Mirror with Rain Sensor
9
Bonding on Retaining Plate for Interior Mirror with Rain Sensor
10
Removing and Installing Interior Mirror in Vehicles with a Multifunction Camera
10
Compartments, Covers and Trims
12
Tools
12
Removing and Installing Centre Console
12
Removing and Installing Footwell Trim
15
Removing and Installing Front Ashtray/Storage Tray
16
Removing and Installing Infotainment Surround
18
Removing and Installing "Climatronic/Climatic" Cover
19
Removing and Installing Rear Trim
20
Removing and Installing Centre Console Air Duct
21
Removing and Installing Centre Console Compartment
23
Removing and Installing Centre Console Extension
24
Removing and Installing Centre Console Armrest
27
Removing and Installing Armrest Compartment
28
Removing and Installing Upper Part of Armrest
29
Removing and Installing Dash Panel End Trims
30
Removing and Installing Steering Column Trim
31
Removing and Installing Glove Compartment
32
Removing and Installing Glove Compartment Lock Cylinder
34
Removing and Installing Footwell Cover on Driver Side
35
Removing and Installing Dash Panel Trim, Front Passenger Side
36
Removing and Installing Dash Panel Insert Trim
37
Removing and Installing Analogue Clock Holder
38
Removing and Installing Analogue Clock
39
Removing and Installing Trim on Driver Side
40
Removing and Installing Spectacles Holder in Moulded Headliner
41
Removing and Installing Spectacles Holder in Moulded Headliner
42
Removing and Installing Single Sun Visors
43
Removing and Installing Double Sun Visor (Saloon and Estate)
45
Removing and Installing Permit/Pass Holder
47
Sill Panel Mouldings
49
Removing and Installing Sill Panel Mouldings
49
Removing and Installing Wheel Housing Liner
51
Grab Handles
54
Removing and Installing Roof Grab Handles
54
Rear Shelf/Roller Sunblind
56
Removing and Installing Rear Shelf (Saloon with no Roller Sunblind)
56
Removing and Installing Rear Shelf (Saloon with Roller Sunblind)
57
Removing and Installing Roller Sunblind (Saloon)
59
Removing and Installing Sunblind on Rear Door Trim
61
Net Partition
65
Removing and Installing Net Partition
65
Removing and Installing Net Partition Mountings
66
Passenger Protection
67
Seat Belts
67
General Safety Regulations When Working on Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
68
Special Instructions for Belt Tensioners
69
Storage, Transportation and Disposal of Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
69
Removing and Installing Front Seat Belts (Saloon and Estate)
69
Removing and Installing Front Belt Height Adjuster (Saloon and Estate)
72
Removing and Installing Front Belt Buckle
73
Removing and Installing Rear Outer Seat Belts with Belt Tensioner (Saloon)
75
Removing and Installing Rear Outer Seat Belts with no Belt Tensioner (Saloon)
77
Removing and Installing Rear Outer Seat Belts with Belt Tensioner (Estate)
79
Removing and Installing Rear Outer Seat Belts with no Belt Tensioner (Estate)
82
Removing and Installing Middle, Rear Seat Belt
85
Removing and Installing Rear Double Belt Buckle
86
Inspecting Seat Belts
88
Points to Check
88
Checking Child Seat Anchors (ISOFIX) after an Accident
91
Points to Check
91
Airbag
92
Tools
92
Overview of Locations - Airbag Systems
93
General Safety Regulations When Working on Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
95
Special Instructions for Driver and Front Passenger Airbag
96
Special Instructions for Curtain Airbag Modules
96
Storage, Transportation and Disposal of Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
97
Deactivating the Airbag
97
Renewing Airbag Units Following an Accident
97
Removing and Installing Airbag Control Unit J234
98
Removing and Installing Driver Airbag Unit
100
Removing and Installing Airbag Coil Connector and Return Spring with Slip Ring F138
103
Removing and Installing Front Passenger Airbag Unit
104
Removing and Installing Front Side-Airbag
106
Removing and Installing Rear Side-Airbag
109
Removing and Installing Curtain Airbag (Saloon)
110
Removing and Installing Curtain Airbag (Estate)
113
Removing and Installing Seat Occupied Sensor, Front Passenger Side G128
115
Adapting Components
116
Crash Sensors
117
Tools
117
Removing and Installing Front Airbag Crash Sensor, Driver Side G283
117
Removing and Installing Side-Airbag Crash Sensor, Driver Side G179
118
Removing and Installing Side-Airbag Crash Sensor, Front Passenger Side G180
121
Removing and Installing Rear Side-Airbag Crash Sensor, Driver Side G256
124
Removing and Installing Rear Side-Airbag Crash Sensor, Front Passenger Side G257
125
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Volkswagen Passat Variant 2011 Workshop Manual (222 pages)
6-cylinder direct-injection engine (3.6 l engine, 4V)
Brand:
Volkswagen
| Category:
Automobile
| Size: 11.59 MB
Table of Contents
Table of Contents
3
Technical Data
7
Identification
7
Engine Number/Engine Data
7
General Information
9
Numbering of Cylinders
9
Safety Information
10
Safety Precautions During Work on Fuel System
10
Safety Precautions When Using Testers and Measuring Instruments During a Road Test
10
Safety Precautions When Working on the Cooling System
11
Safety Precautions When Working on Ignition System
11
Repair Notes
12
Rules for Cleanliness
12
Foreign Objects in Engine
12
Removing and Installing Engine
13
Removing Engine
13
Separating Engine and Gearbox
21
Securing Engine on Engine and Gearbox Support
23
Installing Engine
25
Assembly Mountings
27
Assembly Overview - Assembly Mountings
27
Removing and Installing Engine Mounting
28
Adjusting Assembly Mountings
30
Checking Adjustment of Assembly Mountings (Engine and Gearbox Mountings)
33
Crankshaft Group
34
Cylinder Block (Pulley End)
34
Assembly Overview - Cylinder Block (Pulley End)
34
Assembly Overview - Poly V-Belt Drive
36
Removing and Installing Poly-V Belt
37
Removing and Installing Tensioner for Poly V-Belt
38
Removing and Installing Vibration Damper
38
Removing and Installing Bracket for Ancillaries
39
Removing and Installing Sealing Flange on Pulley End
40
Cylinder Block, Gearbox End
42
Assembly Overview - Cylinder Block, Gearbox End
42
Removing and Installing Flywheel
42
Renewing Crankshaft Oil Seal (Gearbox End)
43
Crankshaft
46
Assembly Overview - Crankshaft
46
Renewing Needle Bearing in Crankshaft
48
Crankshaft Dimensions
50
Measuring Axial Clearance of Crankshaft
50
Measuring Radial Clearance of Crankshaft
50
Allocation of Main Bearing Shells
51
Removing and Installing Sender Wheel
55
Pistons and Conrods
57
Assembly Overview - Pistons and Conrods
57
Removing and Installing Pistons
58
Checking Pistons and Cylinder Bores
61
Separating New Conrod
62
Cylinder Head, Valve Gear
64
Cylinder Head
64
Assembly Overview - Cylinder Head
64
Removing and Installing Cylinder Head
66
Removing and Installing Cylinder Head Cover
74
Assembly Overview - Vacuum Pump
75
Removing and Installing Vacuum Pump
76
Checking Compression
77
Cover for Timing Chain
81
Assembly Overview - Cover for Timing Chain
81
Removing and Installing Timing Chain Cover
82
Removing and Installing the Camshaft Control Valve Seal
84
Assembly Overview - Valve Timing Housing
85
Chain Drive
87
Assembly Overview - Camshaft Timing Chains
87
Removing and Installing Camshaft Timing Chain
89
Removing and Installing Chain Drive Sprocket for High-Pressure Pump
92
Removing and Installing Timing Chain and Chain Drive for Oil Pump
93
Checking Valve Timing
97
Adjusting Valve Timing
99
Valve Gear
104
Assembly Overview - Valve Gear
104
Measuring Axial Play of Camshaft
106
Removing and Installing Camshaft
107
Removing and Installing Camshaft Adjuster
111
Removing and Installing Camshaft Control Valve
118
Removing and Installing Valve Stem Seals
122
Inlet and Exhaust Valves
125
Checking Valve Guides
125
Reworking Valve Seats
125
Valve Dimensions
127
Lubrication
128
Sump, Oil Pump
128
Assembly Overview - Sump/Oil Pump
128
Removing and Installing Oil Spray Jet
130
Removing and Installing Sump
131
Removing and Installing Oil Pump
133
Engine Oil
137
Oil Filter, Oil Pressure Switch
139
Assembly Overview - Oil Filter Housing, Oil Pressure Switch
139
Checking Oil Pressure and Oil Pressure Switch
141
Volkswagen Passat Variant 2011 Maintenance Manual (188 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 11.93 MB
Table of Contents
Table of Contents
3
1 Engine List
5
2 Service Work
7
Information about Flexible or Fixed Service
7
Service Tables
11
3 General Information
25
Raising Vehicle with Lifting Platform or Trolley Jack
25
Stickers
26
Connecting Vehicle Diagnostic Tester
27
Vehicle Identification Number
28
Vehicle Data Sticker
29
Country Overview for Diesel Not Compliant with en 590
30
Country Overview for Petrol Not Compliant with en 228
31
Engine Code and Engine Number
32
Severe Operating Conditions
32
Countries with Hot Climate
33
Countries with High Levels of Dust
34
Identification Plate
35
Shortened Intervals for Spark Plug Replacement
35
4 Descriptions of Work
40
Swivel Joints, Axle Mountings, Coupling Rod Bearings and Anti-Roll Bar Rubber Mounting
42
Inspecting for Damage
42
Activation of Environment Monitoring System (Front Assist): Checking
43
Automatic Headlight Control and Static Cornering Light: Checking Function
43
Front Passenger Front Airbag: Checking Key Switch and "ON/OFF Function
44
Battery: Checking Battery Terminal Clamps for Secure Seating
46
Battery: Checking with Battery Tester (Always Refer to Workshop Manual)
49
Status of Battery: Reading, Sending Diagnosis Protocol Online
49
Reducing Agent (Adblue®/Def): Replenishing
50
Reducing Agent (Adblue®/Def): Changing
55
Tyres: Checking Condition, Wear Pattern, Tyre Pressure and Tread Depth
55
Brake and Clutch System: Changing Brake Fluid
81
Brake System and Shock Absorbers: Inspecting for Leaks and Damage
85
Brakes, Front and Rear: Checking Thickness of Brake Pads and Condition of Brake Discs
86
Brake Fluid Level: Checking
88
Diesel Particulate Filter: Checking
89
Dual Clutch Gearbox 02E: Changing Gear Oil and Filter
89
Electric Windows: Checking Positioning (Open and Close Functions)
90
Natural Gas Tank: Renew
91
Natural Gas Filler Connection and Sealing Cap: Check Condition, Clean if Necessary and Check Seal
91
Fault Memory of All Systems: Reading with Vehicle Diagnostic Tester , Correcting Possible Faults
91
According to Repair Guidelines
91
Bonnet Catch Hook: Grease
92
Gearbox, Final Drive and Drive Shaft Boots: Inspect for Leaks and Damage
92
All-Wheel Drive Coupling: Changing Oil
93
Interior and Exterior Body: Inspecting for Corrosion with Doors and Flaps Open
97
Poly V-Belt: Renewing
97
Poly V-Belt: Check Condition
97
Cooling System: Checking Frost Protection and Coolant Level
99
Diesel Fuel Filter: Renewing
101
Air Filter: Cleaning Housing and Renewing Filter Element
103
Multi-Purpose Additive for Diesel Fuel: Adding
106
Multi-Purpose Additive for Petrol Fuel: Adding
108
Memory Seat: Initialising
109
Engine and Components in Engine Compartment: Inspecting for Leaks and Damage (from above and Below)
109
Engine Cover Panel "Top": Removing and Installing
110
Engine Compartment Cover (Noise Insulation) "Bottom": Removing and Installing
113
Engine Oil Level: Checking
113
Engine Oil: Draining or Extracting, Renewing Oil Filter and Replenishing Engine Oil
114
Engine Oil: Capacities and Specifications
120
Panorama Tilting/Sliding Roof with Rear Panorama Roof: Checking Function, Cleaning and Greasing Guide Rails, and Cleaning Wind Deflector
120
Road Test: Performing (Driving Behaviour, Noises, Air Conditioner Etc.)
123
Wheel Securing Bolts: Tightening to Specified Torque
124
Radio Code: Reading Using Vehicle Diagnostic Tester
127
Radio/Navigation System: Entering PIN of Anti-Theft Coding and Storing Local Radio Stations to Station Buttons
128
Tyre Pressure Monitoring : Performing Basic Setting
128
Tyre Repair Set: Checking
131
Window Wash/Wipe System and Headlight Washer System: Checking Function
131
Wiper Blade Protection: Removing
135
Headlight Adjustment: Checking Halogen Headlights
138
Headlight Adjustment: Checking Gas Discharge Headlights Without DLA
141
Headlight Adjustment: Checking Gas Discharge Headlights with DLA
145
Headlight Adjustment: Checking Fog Lights
151
Sliding Sunroof Drains: Checking for Blockage, Cleaning if Necessary
153
Service Interval Display: Resetting
153
Service Interval Display: Recoding
156
Sunroof: Checking Function, Cleaning and Greasing Guide Rails
158
Track Rods: Checking Clearance, Attachment and Boots
158
Auxiliary Heater: Setting Weekday in Menu of Dash Panel Insert
158
Dust and Pollen Filter: Cleaning Housing and Renewing Filter Element
159
Transportation Mode: Switching off
160
Transportation Devices: Removing Blocking Pieces from Springs on Front Axle
160
Transportation Devices: Removing Tie-Down Rings
162
Door Arrester: Grease
164
Clock and Date: Setting
165
Underbody: Inspecting for Damage to Underbody Sealant, Underbody Panels, Routing of Lines, Plugs
165
Camshaft Drive Toothed Belt (Diesel Engines): Renewing
165
Spark Plugs: Renewing
166
Natural Gas System: Inspect Natural Gas Tank for Corrosion and Leakage
174
Natural Gas System: Checking Wax Layer between Natural Gas Fuel Tank and Fuel Tank Shut-Off Valve
179
Volkswagen Passat Variant 2011 Workshop Manual (180 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 1.72 MB
Table of Contents
Table of Contents
5
Technical Data
7
1 General Notes on Air Conditioning Systems
7
Introduction
7
Additional Information
7
Basics of Air Conditioning
8
Vapour Pressure Table for Refrigerant R134A
9
Refrigerant R134A
10
Characteristics of Refrigerant R134A
11
Refrigerant Machine Oil
13
Comfort
15
How Air Conditioning Works
15
General Safety
16
Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling
19
Refrigerant R134A
19
Basics for Working on Refrigerant Circuit
20
2 General Information on Refrigerant Circuit
23
Refrigerant Circuit Components
23
Design of Refrigerant Circuit
31
Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station
31
On Refrigerant Circuit
31
Switch and Sender in Refrigerant Circuit and Related Connections
33
Electrical Components Not Installed in Refrigerant Circuit
36
Pressures and Temperatures in the Refrigerant Circuit
38
Refrigerant Circuit with Expansion Valve
38
Refrigerant Circuit with Restrictor and Reservoir
40
Test and Measurement Work that Can be Performed Using a Pressure Gauge
42
Air Conditioner Service and Recycling Equipment
43
Notes to Repairs on Refrigerant Circuit
44
3 Statutory Texts and Instructions
45
Statutes and Regulations
45
Recycling and Refuse Law
50
Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)
51
Maintaining Records on Refrigerant
51
4 Refrigerant Circuit
52
Important Repair Notes on Air Conditioning
52
Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant
52
5 Working with the Air Conditioner Service Station
53
Important Notes for Working with the Air Conditioner Service Station
54
Connecting Air Conditioner Service Station for Measuring and Checking
54
Draining Refrigerant Circuit Using Air Conditioner Service Station
55
Evacuating Refrigerant Circuit Using Air Conditioner Service Station
56
Charging Refrigerant Circuit Using Air Conditioner Service Station
57
Bringing Air Conditioning System into Service after Charging
58
Charging Container in Air Conditioner Service Station with Refrigerant
59
Draining Air Conditioner Service Station
59
6 Detecting Leaks in Refrigerant Circuit
61
Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen
62
Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796
64
Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting
65
System VAS 6201 or a Later Model
65
Volkswagen Passat Variant 2011 Workshop Manual (130 pages)
Heating, air conditioner
Brand:
Volkswagen
| Category:
Automobile
| Size: 7.27 MB
Table of Contents
Table of Contents
3
Technical Data
5
Safety Information
5
Safety Precautions When Working on Air Conditioning Systems
5
Safety Measures When Working on Vehicles with a Start/Stop System
5
Safety Precautions When Working on the Cooling System
5
General Information
7
Notes Concerning Odours in Air Conditioned Vehicles
7
Notes for Vehicles with Start-Stop System
7
Repair Notes
8
Checking Cooling Output
8
Working on Refrigerant Circuit
9
Refrigerant Circuit Seals
9
Notes on Control Motors
10
Technical Data
16
Refrigerant Capacity
16
Refrigerant Oil Capacities
16
Oil Distribution
17
Heating
18
Air Conditioning System
19
Overview of Fitting Locations - Air Conditioning System
19
Overview of Fitting Locations - Components Located in Front Section of Passenger Compartment
19
Refrigerant Circuit
24
System Overview - Refrigerant Circuit
24
Assembly Overview - Condenser
26
Removing and Installing High-Pressure Sender G65
26
Removing and Installing Expansion Valve
28
Removing and Installing Condenser
30
Removing and Installing Desiccant Bag or Cartridge
32
Removing and Installing Evacuating and Charging Valves on Low and High-Pressure Side
38
Air Conditioner Compressor
41
Assembly Overview - Pulley
41
Removing Air Conditioning Compressor from and Installing on Bracket
42
Removing and Installing Air Conditioner Compressor
44
Checking High-Pressure Safety Valve on Air Conditioner Compressor
47
Removing and Installing Pulley
48
Control Motors
51
Overview of Fitting Locations - Front Control Motors
51
Removing and Installing Temperature Flap Control Motor V68
53
Removing and Installing Defroster Flap Control Motor V107
55
Removing and Installing Air Recirculation Flap Control Motor V113
57
Removing and Installing Left Temperature Flap Control Motor V158
62
Removing and Installing Right Temperature Flap Control Motor V159
64
Removing and Installing Right Temperature Flap Control Mo- Tor V159
64
Removing and Installing Indirect Ventilation Flap Control Motor V213
66
Removing and Installing Fresh Air/Recirculated Air, Air Flow Flap Control Motor V425
67
Removing and Installing Front Air Distribution Flap Control Motor V426
69
Removing and Installing Air Distribution Flap Control Motor V428
70
Removing and Installing Fresh Air/Air Recirculation, Air Flow Flap Actuator
71
Front Heater and Air Conditioning Unit
72
Assembly Overview - Heater and Air Conditioning Unit
72
Removing and Installing Evaporator
77
Dismantling and Assembling Evaporator Housing
77
Removing and Installing Heater and Air Conditioning Unit
78
Dismantling and Assembling Heater and Air Conditioning Unit
82
Removing and Installing Air Distribution Housing
84
Dismantling and Assembling Air Distribution Housing
85
Checking Auxiliary Air Heater Element Z35
87
Removing and Installing Auxiliary Air Heater Element Z35
88
Removing and Installing Evaporator Temperature Sensor G308
89
Removing and Installing Dust and Pollen Filter
89
Removing and Installing Fresh Air Blower Series Resistor with Overheating Fuse N24
90
Removing and Installing Fresh Air Blower V2
91
Removing and Installing Fresh Air Blower Control Unit J126
93
Removing and Installing Heat Exchanger
93
Removing and Installing Condensation Drain
97
Checking Condensation Drain
98
Air Duct
99
Assembly Overview - Air Duct and Air Distribution in Passenger Compartment
99
Removing and Installing Centre Vent
100
Removing and Installing Driver or Front Passenger Side Air Vents
101
Removing and Installing Rear Vents
102
Removing and Installing Driver Side Footwell Vents
103
Removing and Installing Front Passenger Side Footwell Vents
104
Removing and Installing Left or Right Side Window Vents
105
Removing and Installing Rear Footwell Vent
106
Removing and Installing Rear Centre Console Vent Duct
107
Removing and Installing Rear Footwell Vent
108
Removing and Installing Fresh Air Intake
108
Removing and Installing Glove Box Cooling
109
Checking Forced Ventilation for Passenger Compartment
109
Removing and Installing Forced Ventilation for Passenger Compartment
110
Operating and Display Unit
112
Overview of Operating and Display Unit
112
Overview of Control and Display Unit, Air Conditioning System with Electric and Manual Controls, as of WEEK 22/2012
115
Overview of Operating and Display Unit, Climatronic up to Week 44/2011
116
Overview of Operating and Display Unit, Climatronic up to Week 21/2012
119
Overview of Operating and Display Unit, Climatronic from Week 22/2012
121
Removing and Installing Operating and Display Unit
122
Other Controlling and Regulating Components
126
Removing and Installing Sunlight Penetration Photosensor G107
126
Principle of Operation of Air Quality Sensor G238
126
Removing and Installing Air Quality Sensor G238
128
Removing and Installing Ambient Temperature Sensor G17
128
Removing and Installing Left Vent Temperature Sender G150
129
Removing and Installing Right Vent Temperature Sender G151
129
Removing and Installing Left Footwell Vent Temperature Sender G261
130
Removing and Installing Right Footwell Vent Temperature Sender G262
130
Volkswagen Passat Variant 2011 Workshop Manual (140 pages)
Brake systems
Brand:
Volkswagen
| Category:
Automobile
| Size: 9.45 MB
Table of Contents
Table of Contents
3
Technical Data
5
Identification
5
Allocation of PR Number - Brakes
5
Technical Data
6
Technical Data for Brakes
6
Brake Test
8
General Information
8
Checking Vehicles with Front-Wheel Drive
8
Checking Vehicles with Four-Wheel Drive
8
Checking Parking Brake
9
Anti-Lock Brake System
11
General Information
11
Repair Instructions for Repair Work on ABS
11
Vehicle Diagnosis, Testing and Information System
12
Overview of Fitting Locations
14
Abs/Esp
14
Control Unit and Hydraulic Unit
18
Assembly Overview
18
Removing and Installing Control Unit and Hydraulic Unit
21
Connecting Brake Lines to Hydraulic Unit
29
Sensors
32
Assembly Overview - Speed Sensor on Front Axle
32
Removing and Installing Speed Sensor on Front Axle
33
Assembly Overview - Speed Sensor on Rear Axle
33
Removing and Installing Speed Sensor on Rear Axle
35
Removing and Installing ESP Sensor Unit
36
Removing and Installing Steering Angle Sender
37
Removing and Installing Brake Servo Vacuum Sender
37
Brakes - Mechanism
39
Front Brakes
39
Assembly Overview - Front Brakes
39
Removing and Installing Brake Pads/Linings
42
Removing and Installing Brake Caliper
47
Rear Brakes
51
Assembly Overview - Rear Brakes
51
Removing and Installing Brake Pads/Linings
54
Removing and Installing Brake Caliper
57
Handbrake
60
Overview of Fitting Locations - Parking Brake
60
Removing and Installing Control Unit
61
Removing and Installing Parking Brake Motor
61
Brake Pedal
64
Assembly Overview - Brake Pedal
64
Separating Brake Pedal from Brake Servo
66
Connecting Brake Pedal to Brake Servo
67
Removing and Installing Brake Pedal
67
Removing and Installing Mounting Bracket
70
Brakes - Hydraulics
75
Front Brake Calipers
75
Assembly Overview - Front Brake Caliper
75
Removing and Installing Brake Caliper Piston
76
Rear Brake Calipers
82
Assembly Overview - Rear Brake Caliper
82
Removing and Installing Rear Brake Caliper Piston
83
Brake Servo and Brake Master Cylinder
86
Assembly Overview - Brake Servo/Brake Master Cylinder
86
Removing and Installing Brake Light Switch
90
Removing and Installing Brake Master Cylinder
92
Removing and Installing Brake Servo
106
Vacuum System
124
Assembly Overview - Vacuum Pump
124
Assembly Overview - Electric Vacuum Pump
125
Checking Non-Return Valve
126
Removing and Installing Brake Servo Pressure Sensor
126
Checking Vacuum System
126
Brake Lines
131
Repairing Brake Lines
131
Hydraulic System
136
General Notes on Brake Fluid
136
Pre-Bleeding Hydraulic System
136
Bleeding Hydraulic System Following Standard Procedure
138
Subsequent Bleeding of Hydraulic System
139
Testing for Leaks
139
Volkswagen Passat Variant 2011 Workshop Manual (134 pages)
Communication
Brand:
Volkswagen
| Category:
Automobile
| Size: 7.16 MB
Table of Contents
Table of Contents
3
Technical Data
5
Repair Instructions
5
General Information
5
Suppression Measures
5
Overview of Battery, Transmitter and Receiver Unit, Fuse and Wiring Harness
6
Installation and Operation of Two-Way Radios with a Transmitting Power above 10 Watts
7
Mobile Telephones or Portable Two-Way Radios Without Separate External Aerial
7
Transmitting Power and Aerial Fitting Locations
7
General Repair Instructions
9
Communication
12
Radio / Radio Navigation Systems R / J503
13
Components of Radio / Radio Navigation Systems R / J503
13
Overview of Fitting Locations - Radio / Radio Navigation System R / J505
28
Removing and Installing Radio / Radio Navigation Systems R / J503
45
Interface for External Multimedia Unit R215
48
Pin Assignments
50
2 Sound System
69
General Notes on Amplifiers
69
System Overview - Amplifier R12
69
Removing and Installing Amplifier R12
72
General Notes on Loudspeaker Systems
74
Removing and Installing Front Bass and MID-Range Loud- Speakers
74
Removing and Installing Front Bass and MID-Range Loudspeakers
74
Removing and Installing Rear Bass Loudspeakers R17 / R15
75
Removing and Installing Front Treble Loudspeakers R22 / R20
76
R14
77
Removing and Installing Rear Treble Loudspeakers R16
77
Removing and Installing Rear Treble Loudspeakers R16 / R14
77
Aerial Systems
79
System Overview - Aerial Systems, Saloon
79
System Overview - Aerial Systems, Estate
85
Removing and Installing Aerial Modules and Aerial Amplifiers
90
Removing and Installing Roof Aerial RX5
93
CD Changer
95
General Information
95
Removing and Installing CD Changer R41
95
5 Telephone System
98
General Notes on Universal Preparation for Mobile Phone UTP
98
System Overview of Universal Mobile Phone Preparation
99
Utp
99
Removing and Installing Telephone Bracket
102
Removing and Installing Mobile Telephone Operating Elec- Tronics Control Unit J412
104
Removing and Installing Mobile Telephone Operating Electronics Control Unit J412
104
Changing Mobile Phone Cradle from Old to New Dash Pan- el
105
Changing Mobile Phone Cradle from Old to New Dash Panel
105
Removing and Installing Emergency Button E276
107
Removing and Installing Telephone Microphone R38
108
Components of Reversing Camera System
110
Reversing Camera
110
Assembly Overview - Reversing Camera
111
Removing and Installing Reversing Camera R189
112
Calibrating Reversing Camera
114
Removing and Installing Reversing Camera System Control Unit J772
117
Renewing Video Cable
118
General Information
121
Multifunction Steering Wheel
121
Removing and Installing Steering Wheel Multifunction Buttons E441 / E440
121
Components of Connection for External Multimedia Units
123
Connection for External Multimedia Devices
123
Connectors, Connection for External Multimedia Devices
128
Removing and Installing Connection for External Audio Sources R199
131
Removing and Installing Interface for External Multimedia Devices R215
132
Volkswagen Passat Variant 2011 Workshop Manual (120 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 4.84 MB
Table of Contents
Table of Contents
3
Technical Data
5
Safety Information
5
Safety Regulations for Working on Fuel Supply
5
Safety Precautions When Using Testers and Measuring Instruments During a Road Test
5
Safety Precautions When Working on Vehicles with a Start/Stop System
6
Identification
7
Engine Number/Engine Data
7
General Information
8
Rules for Cleanliness When Working on Auxiliary/Supplementary Heater and Fuel System
8
Repair Notes
9
Routing and Attaching Lines
9
General Repair Instructions
9
Assembly Overview - Fuel Tank, Vehicles with Front-Wheel Drive
10
Fuel Supply System
10
Assembly Overview - Fuel Tank, Vehicles with Four-Wheel Drive
14
Emptying Fuel Tank
18
Emptying Fuel Tank When Fuel Pump Is Intact
18
Continued for All Vehicles
20
Vehicles with Auxiliary Heater
20
Special Tools and Workshop Required
26
Emptying Fuel Tank at Fuel Delivery Unit Flange
27
Removing and Installing Fuel Tank
30
Continuation for All Other Engine Codes
33
Vehicles with Engine Code BWS or CCZB
39
Vehicles with Engine Code CNNA
39
Assembly Overview - Fuel Delivery Unit/Fuel Gauge Sender
45
Fuel Delivery Unit, Fuel Gauge Sender
45
Installation Position of Fuel Delivery Unit
46
Removing and Installing Fuel Delivery Unit, Fuel Gauge Sender
47
If a New Fuel Delivery Unit Is Installed
54
Installing Fuel Line
54
Assignment of Plug-In Connectors
55
Colour Assignment
55
Plug-In Connectors
55
Separating Plug-In Connectors
55
Fuel Filter
59
Activated Charcoal Filter with Fuel Tank Leak Detection
60
Assembly Overview - Activated Charcoal Filter System
60
Removing and Installing Activated Charcoal Filter
61
Checking Fuel System for Leaks
62
Schematic Overview of Activated Charcoal Filter System
67
Activated Charcoal Filter Without Fuel Tank Leak Detection
70
Assembly Overview - Activated Charcoal Filter System
70
Removing and Installing Activated Charcoal Filter
70
Checking Fuel Tank Breather
71
Accelerator Pedal
74
Assembly Overview - Accelerator Module
74
Removing and Installing Accelerator Pedal Module - GX2-
74
Checking Fuel System Pressurisation Pump G6
77
Checking Function and Voltage Supply
77
Fuel Pump
77
Test Sequence
78
Vehicle Diagnostic Tester
78
Checking Fuel Pressure
80
If no Fault Is Found
85
If Reading Matches Specification
85
If Specification Is Not Obtained
85
Checking Holding Pressure
88
Checking Residual Pressure at Flange for Delivery Unit
90
If no Fault Can be Determined
90
If Pressure Drops Again (Leak on Fuel Tank Side)
90
Removing and Installing Suction-Jet Pump
110
Function of Suction-Jet Pump
112
If Engine Starts OK Now
112
Removing Suction-Jet Pump
112
Installing Suction-Jet Pump
113
Removing and Installing Fuel Gauge Sender G
115
Senders and Sensors
115
Removing and Installing Fuel Gauge Sender 2 G169
116
Volkswagen Passat Variant 2011 Workshop Manual (25 pages)
Wheels and Tyres Guide
Brand:
Volkswagen
| Category:
Automobile
| Size: 1.76 MB
Table of Contents
Table of Contents
3
Wheels, Tyres, Vehicle Geometry
5
Wheel and Tyre Combinations
5
General Information
5
Explanations Regarding World Regions
6
Wheel Allocation
12
61/2 J X
12
61/2 J X 17 Offset
14
X 18 Offset
18
Dimensions:
18
Wheel Offset in MM: Wheel Load in Kg
19
Dimensions: / 2 J X
20
Wheel Load in Kg: 650
20
Recommended Summer Tyres
21
Recommended Summer Tyres, Worldwide Except North America, China, Japan, South America, Taiwan, India
21
Recommended Summer Tyres, India
22
Recommended Summer Tyres, Japan
22
Recommended Summer Tyres, South America
22
Recommended Summer Tyres, Taiwan
22
Recommended All-Season Tyres
23
Recommended All-Season Tyres, Worldwide Except North America and China
23
Recommended All-Season Tyres, Worldwide Except North America, China, Brazil and
23
Recommended Winter Tyres
24
Recommended Winter Tyres, Passat Alltrack, Worldwide Except North America and China
24
Recommended Winter Tyres, Passat Saloon, Passat Variant, Worldwide Except North America
24
Recommended Temporary Spare Tyres and Wheels
25
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