TRAK ProtoTRAK KMX K3 CNC Knee Mill Manuals

TRAK ProtoTRAK KMX K3 CNC Knee Mill Manuals

Manuals and User Guides for TRAK ProtoTRAK KMX K3 CNC Knee Mill. We have 2 TRAK ProtoTRAK KMX K3 CNC Knee Mill manuals available for free PDF download: Safety, Installation, Maintenance, Service & Parts List Manual, Safety, Programming, Operating And Care Manual

TRAK ProtoTRAK KMX K3 Safety, Programming, Operating And Care Manual

TRAK ProtoTRAK KMX K3 Safety, Programming, Operating And Care Manual (94 pages)

KMX Knee Mill Retrofit & Upgrade

Brand: TRAK | Category: Power Tool | Size: 1.35 MB

Table of Contents

Table of Contents
3
1 Introduction

7
- Models
  7
- Manual Organization Notes
  8
2 Safety

9
3 Description

14
- Prototrak KMX CNC Specifications
  14
  - Basic System Specifications
    14
- Display Pendant
  16
  - Front
    16
  - Pendant Back Panel
    18
  - Servo Motors/Amplifiers
    19
  - Ballscrews
    19
- TRAK Knee Mill Specifications
  20
- Optional Equipment
  25
  - Power Draw Bar
    25
  - Remote Stop Go Switch
    25
  - Work Light (TRAK Knee Mills Only)
    25
  - Coolant Pump (TRAK Knee Mills Only)
    25
  - Spray Coolant (TRAK Knee Mills Only)
    25
  - Chip Pan (TRAK Knee Mills Only)
    25
  - USB Thumb Drive
    25
  - Electronic Handwheels
    26
  - Position Encoders
    26
  - Limit Switches
    26
  - Cable Breakout Box
    26
  - Offline Programming
    26
4 Basic Operation

27
- Prototrak KMX Basic Operation
  27
  - Switching the Prototrak KMX CNC on and off
    27
  - Screen Saver
    27
  - Switching between Two and Three-Axis Operation
    27
  - Modes
    27
  - Emergency Stop
    28
- Machine Operation
  28
  - Spindle On/Off, Forward/Reverse
    28
  - Raising/Lowering the Knee
    30
  - Spindle Brake
    30
  - Draw Bar
    30
  - High-Low-Neutral Level
    30
  - Speed Changes
    31
  - Operating the Quill
    31
  - Adjusting the Quill Stop
    31
  - Power Feed Engagement Lever
    31
  - Fine Feed Direction Shaft
    32
  - Quill Feed Selector
    32
  - Feed Trip Lever
    33
  - Fine Hand Quill Feed
    33
  - Fine Automatic Quill Feed
    33
- Three-Axis Changes to the Head
  33
- Coolant Pump / Spray Coolant
  33
5 Definitions, Terms & Concepts

34
6 Using the Prototrak KMX as a DRO

41
- Enter DRO Mode
  41
- DRO Functions
  41
- Jog
  42
- Return to Absolute Zero
  42
- Teach
  43
  - Entering Teach Data
    43
- GO to (Traking / Electronic Handwheel Option)
  44
- Tool
  44
- Power Feed
  44
7 Programming

46
- Enter Program Mode and Assign a Program Name
  46
  - General Programming Options
    46
  - Auxiliary (AUX) Functions
    47
- Programming Strategy and Procedures
  49
- Programming Events - (2 Axis Mode)
  50
  - Posn Drill
    50
  - Mill Event
    50
  - Arc Event
    51
  - Pocket Event
    51
  - Profile Event
    51
  - Subroutine Events
    52
  - Finishing Teach Events
    54
- Programming Events - (3-Axis Mode)
  54
  - Posn Drill
    54
  - Mill Event
    55
  - Arc Event
    55
  - Pocket Event
    55
  - Profile Event
    55
  - Subroutine Events
    55
  - Finishing Teach Events
    55
- Prompts Used to Define the Events
  55
- Assumed Tool Offset, Feedrate, and Tool
  57
- Incremental Reference Position
  58
- Finish Cuts
  58
- Look
  58
8 Program Mode - the Auto Geometry Engine (A.G.E.) Programming

60
- Starting the A.G
  60
- Mill Prompts
  61
- Arc Prompts
  62
- Skipping over Prompts
  62
- The OK/NOT OK Flag
  63
- Ending A.G
  63
- Guessing Data
  63
- Calculated Data
  64
- Arcs and Conrads
  64
- Tangency
  64
9 Changing or Correcting Programs

65
10 SET UP/RUN Mode

67
- Tool Table
  67
- Tool Path
  68
- Setting Home
  70
- STEP up & STEP down - 3-Axis Mills in 2-Axis Mode
  70
- Verify
  71
- Service Codes
  71
11 Program Run Mode

72
- Setting up
  72
- Starting
  72
- Display Messages in Program Run
  72
- Program Run Prompts
  74
- Stop
  74
- Feedrate Override
  74
- Traking / Electronic Handwheel Option
  74
  - Traking in Two-Axis CNC
    75
- Data Errors
  75
- Fault Messages
  75
12 Program Memory & Storage

76
13 Math Help

88
- Procedure
  88
- Math Help Types
  90
14 Service Codes

91
TRAK Warranty Policy

94

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TRAK ProtoTRAK KMX K3 Safety, Installation, Maintenance, Service & Parts List Manual

TRAK ProtoTRAK KMX K3 Safety, Installation, Maintenance, Service & Parts List Manual (120 pages)

Knee Mill & Retrofit

Brand: TRAK | Category: Industrial Electrical | Size: 8.88 MB

Table of Contents

Table of Contents
3
Safety Publications
6
Danger, Warning, Caution, and Note Labels & Notices as Used in this Manual
6
Safety Precautions
9
2 Installation

11
- Floor Plan, Layout & Space Requirements – K3
  11
- Machine Footprints
  11
- Overall Dimensions
  12
- Uncrating
  13
- Maximum Work Capacities
  16
  - Prototrak KMX Control Hardware
    16
    
    Basic System Specifications
    16
    
    Control Hardware
    16
    
    Options
    17
    
    Programmed Canned Cycles
    17
    
    Knee Mill Component Identification
    18
    
    Knee Mill Rear View
    19
    
    Lifting And/Or Moving the Machine
    20
    
    Cleaning
    22
    
    Leveling: Leveling Tolerance Is .0005"/10
    22
    
    Leveling Screws
    23
    
    Placement of Levels
    23
    
    Electrical Connection
    24
    
    – Spindle Motor Rewiring
    25
    
    Wiring K3– Not for Retrofit
    26
    
    Air Connection - Optional
    27
    
    Cable Interconnections
    27
    
    Mounting the Display pendant
    27
    
    Manual Lubrication
    28
    
    Knee Mill Lubrication
    29
    
    Head Lubrication
    30
    
    Once each Week
    30
    
    Parts List -Knee Mill Lubrication (Figure 9)
    30
    
    Twice a Month
    30
    
    Every Four Months
    31
3 Troubleshooting by Symptom

32
- Problems Relating to Machining Results
  32
  - Poor Finish
    32
  - Circles out of Round
    32
  - Problems Regarding the Motion of the Machine
    33
    
    Run Away Axis
    33
    
    Axis will Not Jog
    34
    
    Fault X or y
    34
    
    Problems Relating to the Operation of the Control
    34
    
    Southwestern Industries, Inc
    34
    
    KMX pendant Troubleshooting Led’s
    36
4 Service Codes

38
- Software
  38
  - Machine Set-Up
    38
    
    Diagnostic Codes
    39
    
    CODE 11: Hysteresis
    40
    
    Operator Defaults/Options
    40
    
    CODE 12: Feed Forward Constant
    41
    
    CODE 97: Set Positive Motor Encoder Direction
    41
    
    CODE 100: Axis Open Loop Test
    42
    
    CODE 122: X, Y, Z and Quill Calibration Using Part Measurements
    43
    
    Interpretation of the Resulting Values Displayed
    43
    
    Calibration Set-Up
    44
    
    CODE 123: X, Y, Z and Quill Calibration
    44
5 Maintenance

45
- Gib Adjustments
  45
6 Introduction to Self-Service

51
8 Drawings

83

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