Toyota 8FGCU20 IC Cushion Forklift Manuals

Manuals and User Guides for Toyota 8FGCU20 IC Cushion Forklift. We have 2 Toyota 8FGCU20 IC Cushion Forklift manuals available for free PDF download: Manual, Repair Manual

Toyota 8FGCU20 Manual

Toyota 8FGCU20 Manual (618 pages)

Brand: Toyota | Category: Forklifts | Size: 29.22 MB

Table of Contents

Table of Contents
2
Exterior Views
3
Vehicle Model
5
Frame Number
6
How to Use this Manual
8
- Explanation Method
  8
- Terminology
  9
- Abbreviations
  9
Operational Tips
10
Hoisting the Vehicle
12
How to Start the Hour Meter
12
Attentive Points on Sas
13
Circuit Tester
14
Standard Bolt & Nut Tightening Torque
16
- Bolt Strength Class Identification Method
  16
Precoat Bolts
19
High Pressure Hose Fitting Tightening Torque
19
Wire Rope Suspension Angle List
20
Safe Load for each Wire Rope Suspension Angle
20
Components Weight
21
Recommended Lubricant Quantity & Types
22
Lubrication Chart
24
Periodic Maintenance
26
- Inspection Method
  26
- Engine Exterior View
  33
- Engine Main Parameters
  35
- Engine Performance Curves
  38
- Engine Assy
  41
- Removal·installation
  41
- Air Bleeding of the Fuel System
  44
- Engine Inspection·adjustment
  44
- 4Y Engine
  48
- 1Dz-II Engine Vehicle
  49
- Air Cleaner
  51
- Specifications
  51
- Components
  51
- Air Cleaner Cleaning·inspection
  53
- Clogging Warning System Inspection (Opt)
  54
- Radiator
  55
- Components
  55
- Specifications
  56
- Coolant Capacity and Antifreeze Table
  56
- Coolant Inspection
  56
- Muffler & Exhaust Pipe
  60
- Components
  60
- Removal·installation
  61
- Battery
  64
- Components
  64
- Specifications
  65
- Inspection
  66
- V-Belt Tension Adjustment
  67
- Accelerator Pedal
  68
- Components
  68
- Inspection·adjustment
  69
- Ez Pedal (Opt)
  71
- Components
  71
- Disassembly·inspection·reassembly
  72
- Adjustment
  74
- Travel and Load Handling Control Device (Opt)
  76
- Components
  76
- Removal·installation
  77
- Throttle Opening Degree Adjustment
  79
- Troubleshooting
  82
- Specifications
  85
- Engine Exterior View
  86
- Engine Sectional View
  88
- How to Use this Manual
  90
- Explanation Method
  90
- Terminology
  91
- Abbreviations
  92
- Operating Tips
  93
- General Instructions
  93
- Electrical Parts Inspection
  96
- Bolt & Nut Tightening Torques
  98
- Method and Tightening Torque
  98
- Precoated Bolts
  101
- Si Units
  101
- HANDLING Flpg (LIQUID GASKETS)
  102
- Troubleshooting
  105
- Mechanical Trouble
  105
- Engine Does Not Crank Normally
  106
- Or Does Not Start at All
  107
- During Idling
  108
- Cannot Accelerate Smoothly
  109
- Insufficient Power Output
  111
- Engine Overheats
  112
- Excessive Fuel Consumption
  113
- Abnormal Combustion
  114
- Or Noisy Engine
  116
- Excessive Engine Oil Consumption
  119
- Sst to be Used
  121
- Engine Attachments
  123
- Cylinder Head
  126
- Components
  126
- Disassembly=Inspection=Reassembly
  141
- Timing Gear
  141
- Components
  150
- Cylinder Block
  150
- Engine Adjustment
  161
- V-Belt 1Nspection.adjustment
  161
- Idle-Up Speed
  162
- Load Maximum Speed Inspection and
  163
- Adjustment
  163
- Compression Inspection
  163
- Sst to be Used
  167
- Engine Attachments
  169
- Removal-Inspection~Installation
  169
- Cylinder Head
  173
- Components
  173
- Timing Gear
  185
- Components
  185
- Cylinder Block
  197
- Components
  197
- Engine Adjustment
  208
- V-Belt Inspection-Adjustment
  208
- Idle Speed Inspection
  209
- Load Maximum Speed Measurement
  210
- Compression Inspection
  210
- Sst to be Used
  213
- Fuel Pump
  214
- Components
  214
- Removal
  215
- Airtightness Inspection
  215
- Installation
  216
- Carburetor
  217
- Schematic Diagram
  217
- Components
  218
- On-Vehicle Inspection
  219
- Disassembly
  220
- Inspection
  224
- Reassembly
  226
- Carburetor Adjustment
  228
- Fast Idle Cam Adjustment
  230
- Air Governor
  231
- Components
  231
- Removallinstallation
  232
- Disassembly
  232
- Inspection
  233
- Reassembly
  234
- Adjustment
  235
- Sst to be Used
  239
- Throttle Body
  240
- Components
  240
- Injector
  243
- Removal-Inspection-Installation
  244
- Fuel Pressure Regulator
  247
- Fuel Pump
  248
- Components
  248
- Intake Temperature Sensor
  252
- Removal
  252
- Inspection
  252
- Installation
  252
- Ventilation Valve
  255
- Components
  255
- Removal
  256
- Inspection
  256
- Installation
  256
- Sst to be Used
  265
- Oil Pressure Inspection
  266
- ENGINE Oilmoil FILTER REPLACEMENT
  267
- OIL Pumpmstrainer
  268
- Components
  268
- Disassemblyminspection.reassembly
  271
- Circuit Diagram
  275
- Spark Plugs
  276
- Inspection
  276
- Distributor
  277
- Components
  277
- On-Vehicle Inspection
  278
- Spark Plugs
  289
- Inspection
  289
- Distributor
  290
- Components
  290
- On-Vehicle Inspection
  291
- Removal
  291
- Installation
  292
- Igniter
  293
- General
  293
- Sst to be Used
  297
- Starter Motor
  298
- Components
  298
- Disassembly-Inspection-Reassembly
  300
- Starter Motor Assy Unit Inspection
  305
- How to Read this Manual
  335
- Explanation Method
  335
- Terminology
  336
- Abbreviations
  336
- Operation Precautions
  338
- Special Precautions
  338
- General Precautions
  338
- Inspection of Electric Parts
  341
- Bolt and Nut Tightening Torque
  343
- Bolt Strength Type Identification Method and Tightening Torque
  343
- Precoat Bolts
  346
- Agent Coating on Threads)
  346
- Si Units
  346
- HANDLING the Flpg (LIQUID GASKET)
  347
- Engine Does Not Crank Normally
  350
- Engine Does Not Start Easily or Does Not Start at All
  351
- Engine Malfunctions or Stops While Idling
  352
- Cannot Accelerate Smoothly
  352
- Insufficient Output
  353
- Engine Overheating
  353
- High Fuel Consumption
  354
- Frequent Diesel Knocking
  355
- Large Amount of Exhaust Smoke While Driving
  355
- Unusual Engine Sounds and Noises
  356
- High Engine Oil Consumption
  359
- Used Ssts
  361
- Engine Accessories
  363
- Removal. Inspection and Installation
  363
- Cylinder Head
  368
- Components
  368
- Disassembly. Inspection and Reassembly
  370
- Timing Gear Components
  379
- Disassembly. Inspection and Reassembly
  381
- Cylinder Block Components
  392
- Disassembly. Inspection and Reassembly
  394
- Cylinder Block Bore Dimensions
  406
- Engine Tune-Up
  407
- Belt Tension Inspection and Adjustment
  407
- Valve Clearance Inspection and Adjustment
  408
- Idling Speed Inspection and Adjustment
  408
- Maximum Engine Speed Inspection and Adjustment
  409
- Injection Timing Inspection and
  409
- Compression Inspection
  411
- Used Ssts
  413
- Fuel Filter
  415
- Removal and Installation
  415
- Disassembly, Inspection and Reassembly
  417
- Injection Nozzle
  419
- Removal and Installation
  420
- Injection Pump
  424
- Specifications
  424
- Removal and Installation
  426
- Disassembly
  427
- Inspection
  433
- Reassembly
  437
- Airtightness Test
  449
- Adjustment
  450
- Used Ssts
  471
- Oil Pressure Inspection
  472
- Engine Oil and Oil Filter Replacement
  472
- Oil Strainer
  473
- Oil Pump
  474
- Used Ssts
  479
- Preheating System
  480
- Electric Circuit Diagram
  480
- Inspection of Glow Plug
  481
- Inspection of Preheating Timer
  481
- Inspection of Water Temperature Sensor
  482
- Starter Motor
  483
- Removal, Inspection and Installation
  484
- Disassembly. Inspection and Reassembly
  485
- Starter Assembly Individual Inspection
  491
- Appendix
  505
- Sst List
  505
- Service Standards
  509
- Engine Overhaul
  509
- Fuel System
  515
- Cooling System
  519
- Lubrication System
  519
- Starting System
  520
- Type of Lpg Devices
  525
- Engine Performance Curves
  526
- Engine Specifications
  529
- Principal Differences from Gasoline Vehicle
  530
- General Rules of Servicing Work
  531
- Bolt & Nut Tightening Torques
  532
- Bolt Strength Class Identification Method and Tightening Torque
  532
- Precoated Bolts (Bolts with Seal Lock Agent Coating on Threads)
  535
- Periodic Maintenance
  536
- Inspection Method
  536
- Periodic Replacement Parts
  536
- Outline of Lpg Device
  539
- Fuel Filter for Lpg
  540
- Solenoid Valve
  540
- Adapter
  541
- Specifications
  541
- Regulators System Components
  548
- Before Troubleshooting
  571
- Connector Handling
  571
- Wire Harness and Connector Inspection Procedure
  571
- Before Beginning Troubleshooting
  573
- Diagnosis (Self Diagnosis Function)
  574
- General
  574
- How to Interpret the Flow-Charts
  575
- Analyzer
  576
- Analyzer Menu Screen List
  577
- About Trouble Shooting by Error Codes
  578
- Troubleshooting by Symptoms
  581

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Toyota 8FGCU20 Repair Manual

Toyota 8FGCU20 Repair Manual (223 pages)

Brand: Toyota | Category: Forklifts | Size: 8.6 MB

Table of Contents

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