Toro Multi Pro 1200 Manuals

Manuals and User Guides for Toro Multi Pro 1200. We have 3 Toro Multi Pro 1200 manuals available for free PDF download: Service Manual, Operator's & Set-Up Manual

Toro Multi Pro 1200 Service Manual (302 pages)

Brand: Toro | Category: Paint Sprayer | Size: 12.12 MB

Table of Contents

3
- Chapter 1 -- Safety
  
  8
  - Safety Instructions
    8
    
    Before Operating
    8
    
    While Operating
    8
    
    Maintenance and Service
    9
  - Jacking Instructions
    10
  - Safety and Instruction Decals
    10
Product Records

11
- Chapter 2 -- Product Records and Maintenance
  
  11
Kohler Gasoline Engine

19
- Chapter 3 -- Kohler Gasoline Engine
  
  19
  - Adjustments
    19
  - Introduction
    19
- Chapter 7 -- Drive Train
  
  19
  - Kohler Engine Service Manual
    19
- Chapter 8 -- Chassis
  
  20
  - Specifications
    19
  - Specifications
    20
  - Adjust Engine Speed
    21
  - Adjust Choke Cable
    22
  - Cooling System
    23
    
    Fuel System
    24
    
    Exhaust System
    26
    
    Engine Mounting Plate Assembly
    28
    
    Removal
    29
    
    Installation
    30
    
    Engine
    32
    
    Engine Installation
    33
    
    Engine Removal
    33
  - Service and Repairs
    23
Kohler Gasoline Engine

35
- Specifications
  36
- General Information
  38
  - Hydraulic Fitting Installation
    38
  - Hydraulic Hoses
    38
- Chapter 4 -- Hydraulic System
  
  40
  - Hydraulic Schematic
    40
  - Hydraulic Flow Diagrams
    41
    
    Steering Circuit
    41
  - Special Tools
    42
    
    Hydraulic Pressure Test Kit
    42
    
    Hydraulic Tester (Pressure and Flow)
    42
    
    Hydraulic Test Fitting Kit
    43
  - Troubleshooting
    44
  - Testing
    45
    
    Test No. 1: Steering Pump Flow and Relief Pressure
    46
    
    Test No. 2: Steering Control Valve and Steering Cylinder
    48
  - Service and Repairs
    50
    
    Check Hydraulic Lines and Hoses
    50
    
    General Precautions for Removing and Installing Hydraulic System Components
    50
    
    Flush Hydraulic System
    51
    
    Steering Pump Drive Belt
    52
    
    Steering Pump
    54
    
    Steering Pump Service
    56
    
    Steering Control Valve
    59
    
    Steering Control Valve Service
    60
    
    Steering Cylinder
    62
    
    Steering Cylinder Service
    64
Electrical System

67
- Chapter 5 -- Electrical System
  
  68
Spray System

93
- Chapter 6 -- Spray System
  
  94
  - General Information
    94
  - O-Ring Seal Kit
    94
  - Precautions for Removing or Adjusting Spray System Components
    94
  - Specifications
    94
  - Spray System
    94
  - Spray System Operation
    95
  - Multi Pro 1200
    96
  - Spray System Flow Diagrams
    96
  - Multi Pro 1250
    97
  - Troubleshooting
    98
  - Pump Drive Electric Clutch
    100
  - Service and Repairs
    100
  - Pump Drive Electric Clutch Service
    101
  - Suction Dampener
    102
  - Pressure Dampener
    103
  - Spray Pump
    104
  - Spray Pump Service
    106
  - Agitation Control Valve
    110
  - Agitation Nozzles (Tank Mounted)
    112
  - Pressure Relief Valve (Tank Mounted)
    114
  - Spray Control (Multi Pro 1200)
    116
  - Flowmeter (Multi Pro 1200)
    118
  - Master Boom Valve (Multi Pro 1200)
    120
  - Pressure Control Valve (Multi Pro 1200)
    122
  - Boom Distribution Valves (Multi Pro 1200)
    124
  - Spray Control (Multi Pro 1250)
    126
  - Flowmeter (Multi Pro 1250)
    128
  - Rate Control Motor (Multi Pro 1250)
    130
  - Boom Valve Motor (Multi Pro 1250)
    132
  - Boom Bypass
    136
  - Tank Suction
    138
  - Tank Drain Valve
    140
  - Turret Bodies
    142
  - Turret Body Service
    143
  - Boom Frame Breakaway Pivot Assembly
    144
  - Boom Hinge (Machines with Serial Numbers above 260000000)
    146
  - Boom Actuator (Optional) (Machines with Serial Numbers below 260000000)
    148
  - Boom Actuator Service (Machines with Serial Numbers below 260000000)
    150
  - Boom Actuator (Machines with Serial Numbers above 260000000)
    152
  - Boom Actuator Service (Machines with Serial Numbers above 260000000)
    154
Specifications

157
- Clutch Removal Tool
  158
- Clutch Service Tool Kit
  158
- Special Tools
  158
- Clutch System Operation
  159
- General Information
  159
- Drive Clutch
  160
- Driven Clutch
  161
- Troubleshooting
  162
- Adjustments
  164
- Shift Cable Adjustment
  164
- Drive Belt Service
  165
- Service and Repairs
  165
- Drive Clutch
  166
- Drive Clutch Service
  168
- Driven Clutch
  170
- Pump Drive Gearbox
  172
- Pump Drive Gearbox Service
  174
- Stub Axle and Driveshaft
  178
- Driveshaft Universal Joint Service
  180
- Transaxle
  182
- Removal
  183
- Installation
  184
- Transaxle Disassembly
  185
- Transaxle Service
  185
- Transaxle Inspection
  194
- Transaxle Assembly
  198
Table of Contents

213
- Specifications
  214
- Adjustments
  215
  - Front Suspension
    215
- Service and Repairs
  216
  - Front Wheels and Brakes
    216
  - Front Brake Service
    218
  - Rear Wheels and Brakes
    220
  - Rear Brake Service
    222
  - Brake Lines
    224
  - Parking Brake Cables
    225
  - Brake Master Cylinder Service
    226
  - Bleed Brake System
    227
  - Front Suspension
    228
  - Steering Assembly
    230
  - Tie Rod End Replacement
    232
  - Ball Joint Replacement
    233
  - Seat Base (Multi Pro 1200)
    234
  - Seat Base (Multi Pro 1250)
    236
Chapter 8.1 Sonic Boom System (Optional Kit)

239
- General Information
  240
- Special Tools
  241
  - Electrical Schematic
    242
  - Sonic Boom System Operation
    244
  - Sprayer Operation on Level Turf
    245
  - Downward Slope in Turf Encountered
    247
  - Rise in Turf Encountered
    249
  - Boom Level Changed by Operator During Automatic Operation
    251
  - Manual Boom Operation
    253
  - Troubleshooting
    254
  - Sonic Boom Light
    254
  - Sonic Boom Calibration
    254
  - Diagnostic Display
    255
  - Troubleshooting Chart
    258
  - Service and Repairs
    260
  - Sonic Mode Switch
    260
  - Relays
    261
  - Electronic Control Unit (ECU)
    262
  - Sonic Sensor
    263
Chapter 9 Electrical Diagrams

265

Toro Multi Pro 1200 Service Manual (326 pages)

Brand: Toro | Category: Paint Sprayer | Size: 31.71 MB

This Page Is Intentionally Blank.

3
- Table of Contents
  3
- Chapter 1 - Safety
  
  8
  - Safety Instructions
    8
  - Jacking Instructions
    10
  - Safety and Instruction Decals
    10
- Chapter 2 - Product Records and Maintenance
  
  11
  - Maintenance
    11
  - Product Records
    11
  - Equivalents and Conversions
    12
  - Torque Specifications
    13
- Chapter 3 - Kohler Gasoline Engine
  
  17
  - Adjustments
    17
  - Introduction
    17
  - Kohler Command Engine Service Manual
    17
- Chapter 8 - Chassis
  
  18
  - Service and Repairs
    17
  - Specifications
    17
  - Specifications
    18
- Chapter 4 - Hydraulic System
  
  40
  - General Information
    40
  - Hydraulic Schematic
    44
  - Hydraulic Flow Diagrams
    45
  - Special Tools
    46
  - Troubleshooting
    48
  - Testing
    49
  - Service and Repairs
    54
Electrical System

73
- Chapter 5 - Electrical System
  
  74
  - General Information
    74
    
    Electrical Drawings
    74
    
    Operator Manual
    74
  - Special Tools
    75
  - Troubleshooting
    77
    
    Starting Problems
    77
    
    General Run Problems
    78
  - Electrical System Quick Checks
    79
    
    Battery Test (Open Circuit Test)
    79
    
    Charging System Test
    79
    
    Check Operation of Neutral Switch
    79
  - Component Testing
    80
    
    Ignition Switch
    80
    
    Neutral Switch
    82
    
    Headlight Switch
    83
    
    Hour Meter
    83
    
    Pump Control and Neutral Engine Speed Control Switches
    84
    
    Traction Speed Sensor
    85
    
    Pump Drive Electric Clutch
    86
    
    Fusible Link Harness
    87
    
    Neutral Engine Speed Control Coil
    87
    
    Accessory Solenoid
    88
    
    Spray Pro Monitor
    89
    
    Boom Actuator and Application Rate (Multi Pro 1250 Only) Switches
    90
    
    Rate Lockout Key Switch (Multi Pro 1250 Only)
    91
    
    Master Boom (Foot) Switch (Multi Pro 1250 Only)
    92
    
    Spray Valve Switch (Multi Pro 1250 Only)
    93
  - Service and Repairs
    94
    
    Pump Drive Electric Clutch
    94
    
    Pump Drive Electric Clutch Service
    95
    
    Headlights
    96
    
    Battery Care
    97
    
    Battery Storage
    97
    
    Battery Service
    98
Spray System

101
- Chapter 6 - Spray System
  
  102
  - General Information
    102
    
    Precautions Concerning Chemicals Used in Spray System
    102
    
    Precautions for Removing or Adjusting Spray System Components
    102
  - Specifications
    102
  - Spray System Operation
    103
  - Spray System Flow Diagrams
    104
    
    Multi Pro 1200
    104
    
    Multi Pro 1250
    105
  - Special Tools
    107
  - Troubleshooting
    108
  - Service and Repairs
    110
    
    Suction Dampener
    110
    
    Pressure Dampener
    111
    
    Spray Pump
    112
    
    Spray Pump Service
    116
    
    Agitation Control Valve
    120
    
    Agitation Components (Tank Mounted)
    122
    
    Pressure Relief Valve (Tank Mounted)
    124
    
    Spray Control (Multi Pro 1200)
    126
    
    Flowmeter (Multi Pro 1200)
    128
    
    Master Boom Valve (Multi Pro 1200)
    130
    
    Pressure Control Valve (Multi Pro 1200)
    132
    
    Boom Distribution Valves (Multi Pro 1200)
    134
    
    Spray Control Assembly (Multi Pro 1250)
    136
    
    Flowmeter (Multi Pro 1250)
    138
    
    Regulating Valve Assembly (Multi Pro 1250)
    140
    
    Boom Valve Manifold Assembly (Multi Pro 1250)
    142
    
    Regulating and Boom Valve Motor Service
    144
    
    Boom Bypass
    146
    
    Tank Suction
    148
    
    Tank Drain Assembly
    150
    
    Spray Tank
    152
    
    Turret Bodies
    154
    
    Turret Body Service
    155
    
    Spray Boom Hinge
    156
    
    Boom Actuator
    158
    
    Boom Actuator Service
    160
Drive Train

163
- Chapter 7 - Drive Train
  
  164
  - Specifications
    164
  - General Information
    165
    
    Clutch System Operation
    165
    
    Drive Clutch
    166
    
    Driven Clutch
    167
  - Special Tools
    169
    
    Clutch Removal Tool
    169
  - Troubleshooting
    170
  - Adjustments
    172
    
    Shift Cable Adjustment
    172
  - Service and Repairs
    173
    
    CVT Drive Belt Service
    173
    
    Drive Clutch
    174
    
    Drive Clutch Service
    176
    
    Driven Clutch
    178
    
    Pump Drive Gearbox
    180
    
    Pump Drive Gearbox Service
    182
    
    Stub Axle and Driveshaft
    186
    
    Driveshaft Universal Joint Service
    189
    
    Transaxle
    189
    
    Transaxle Removal
    191
    
    Transaxle Installation
    192
    
    Transaxle Disassembly
    193
    
    Transaxle Service
    193
    
    Transaxle Inspection
    202
    
    Transaxle Assembly
    206
Chassis

221
- Specifications
  222
- Adjustments
  223
  - Front Suspension
    223
- Service and Repairs
  224
  - Front Wheels and Brakes
    224
  - Front Brake Service
    228
  - Rear Wheels and Brakes
    230
  - Rear Brake Service
    232
  - Brake Lines
    234
- Parking Brake Cables
  235
- Brake Master Cylinder Service
  236
- Bleed Brake System
  237
- Front Suspension
  238
- Steering Assembly
  240
- Tie Rod End Replacement
  242
- Ball Joint Replacement
  243
- Seat Base (Multi Pro 1200)
  244
- Seat Base (Multi Pro 1250)
  246
Sonic Boom System (Optional Kit)

249
- General Information
  250
- Special Tools
  251
- Electrical Schematic
  252
- Sonic Boom System Operation
  254
- Chapter 9
  
  264
  - Sonic Boom Calibration
    264
  - Sonic Boom Light
    264
  - Troubleshooting
    264
  - Diagnostic Display
    265
  - Troubleshooting Chart
    268
  - Service and Repairs
    270
    
    Sonic Mode Switch
    270
    
    Relays
    271
    
    Electronic Control Unit (ECU)
    272
    
    Sonic Sensor
    273
.1 Ultra Sonic Boom System (Optional Kit)

275
- General Information
  276
- Special Tools
  277
- Electrical Schematic
  278
- Ultra Sonic Boom System Operation
  280
- Troubleshooting
  291
  - Sonic Boom Light
    291
  - Ultra Sonic Boom Calibration
    291
  - Diagnostic Lamp
    292
  - Diagnostic Display
    294
  - Troubleshooting Chart
    298
- Service and Repairs
  300
  - Sonic Boom Fuses
    300
  - Sonic Boom Switch
    301
  - Sonic Sensors
    302
  - Relays
    304

Toro Multi Pro 1200 Operator's & Set-Up Manual (80 pages)

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Brand: Toro | Category: Farm Equipment | Size: 3.06 MB

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Toro Multi Pro 1200 Manuals

Toro Multi Pro 1200 Service Manual (302 pages)

Table of Contents

Table of Contents

Chapter 1 -- Safety

Product Records

Chapter 2 -- Product Records and Maintenance

Kohler Gasoline Engine

Chapter 3 -- Kohler Gasoline Engine

Chapter 7 -- Drive Train

Chapter 8 -- Chassis

Kohler Gasoline Engine

Chapter 4 -- Hydraulic System

Electrical System

Chapter 5 -- Electrical System

Spray System

Chapter 6 -- Spray System

Specifications

Table of Contents

Chapter 8.1 Sonic Boom System (Optional Kit)

Chapter 9 Electrical Diagrams

Toro Multi Pro 1200 Service Manual (326 pages)

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 - Safety

Chapter 2 - Product Records and Maintenance

Chapter 3 - Kohler Gasoline Engine

Chapter 8 - Chassis

Chapter 4 - Hydraulic System

Electrical System

Chapter 5 - Electrical System

Spray System

Chapter 6 - Spray System

Drive Train

Chapter 7 - Drive Train

Chassis

Sonic Boom System (Optional Kit)

Chapter 9

.1 Ultra Sonic Boom System (Optional Kit)

Toro Multi Pro 1200 Operator's & Set-Up Manual (80 pages)

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