Toro LAWN-BOY Series Manuals

Manuals and User Guides for Toro LAWN-BOY Series. We have 3 Toro LAWN-BOY Series manuals available for free PDF download: Service Manual, Manual

Toro LAWN-BOY Series Service Manual

Toro LAWN-BOY Series Service Manual (65 pages)

E Engine

Brand: Toro | Category: Engine | Size: 2.57 MB

Table of Contents

About this Manual
3
Table of Contents
4
Safety

8
Specifications

9
Special Tool Requirements

12
Troubleshooting

13
- Engine will Not Start When "Cold
  13
- Engine will Start When "Cold", but Not When "Hot
  13
Maintenance

20
Carburetor

24
- Identification
  24
- Theory of Operation
  24
- Troubleshooting
  25
- Preliminary Check
  26
- Removal of Duraforce Carburetor
  27
- Removal of R Tek Carburetor
  27
- Disassembly
  27
- Cleaning and Inspection
  29
- Assembly
  30
- Installation
  32
- Governor Theory
  32
Fuel System

36
- Operation
  36
- Fuel Cap Service
  36
- Cleaning
  36
Ignition System

38
- Troubleshooting
  38
- Testing
  38
- Spark Plug Operation
  38
- Spark Plug Service
  39
- CD Pack Operation
  39
- CD Pack Air Gap Adjustment
  40
- CD Pack Removal/Installation
  40
- Flywheel Operation
  41
- Flywheel Removal
  41
- Flywheel Installation
  42
Rewind Starter

44
- Operation
  44
- Removal and Disassembly
  44
- Reassembly
  44
Engine

46
- General Information
  46
- Theory of Operation
  46
- Service Tips
  48
- Disassembly
  48
- Inspection and Repair
  49
- Reed Valve Service (Duraforce Engines Only)
  50
- Reassembly
  51
- Reinstalling External Components
  52
- Crankshaft Seal Replacement
  53
Pivoting Zone Start Brake

54
- Introduction
  54
- Operation
  54
- Disassembly
  55
- Assembly
  56
Electric Start System (120 Volt)

58
- Troubleshooting
  58
- Introduction
  58
- Starter Removal
  58
- Starter Disassembly
  59
- Starter Assembly
  59
- Starter Installation
  59
Electric Start System (12 Volt)

60
- Troubleshooting
  60
- Introduction
  60
- Starter Removal
  60
- Starter Testing
  61
- Starter Disassembly
  61
- Starter Assembly
  62
- Starter Installation
  62
- Alternator Introduction
  63
- Alternator Output Testing
  64
- Alternator Air Gap Adjustment
  64
- Alternator Resistance Check
  64
- Cup Assembly Test
  64

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Toro LAWN-BOY Series Manual

Toro LAWN-BOY Series Manual (57 pages)

Brand: Toro | Category: Lawn Mower | Size: 7.53 MB

Table of Contents

Table of Contents
3
Introduction
7
Procedures
7
Manual Purpose
7
Intended Audience
7
Contents
7
Elements of Great Quality of Cut
9
Overview
9
Setup
9
Operator Instruction
10
- Mower Preparation
  10
- Lawn Preparation
  10
- Safety
  10
- Mowing Tips
  11
Inspecting and Sharpening the Blade
13
Overview
13
Removing the Blade
13
Inspecting the Blade
14
Sharpening the Blade
14
Balancing the Blade
14
Installing the Blade
15
Checking and Adjusting the Blade Level
17
Overview
17
Walk Behind Mower Overview
17
Riding Mower Overview
17
Checking Blade Level--All Mowers
17
- Preparing the Workspace
  18
- Measuring Blade Level
  19
Checking and Adjusting Blade Tracking
20
- Walk Behind Mowers
  20
- Riding Mowers
  20
Adjusting Blade Level
20
- Specifications and Tolerances
  20
- Adjusting Height of Cut
  21
  - Models with Height of Cut Lever on each Wheel
    21
  - Mechanism Descriptions
    21
  - Slipping Height of Cut Adjuster
    21
  - Wheel Does Not Touch Ground
    22
  - Adjusting Side-To-Side Level
    22
  - Adjusting Front-To-Rear Pitch
    22
  - Wheel Does Not Touch Ground
    23
    
    Level
    23
    
    Lever
    23
    
    Pitch
    23
  - Adjusting Side-To-Side Level
    24
  - Adjusting Front-To-Rear Pitch
    24
32-Inch Rear Engine Rider
24
XL Series Front Engine Rider
25
- Cutting Unit
  27
- Pitch
  27
- Adjusting Blade Tracking
  28
  - Cutting Unit
    29
  - Cutting Unit
    30
  - 38- and 44-Inch (96.5 and 111.7Cm) Cutting Units
    31
- Adjusting Side-To-Side Level--All Cutting Units
  28
  - 38-Inch (96.5Cm) Cutting Unit
    28
- 38-Inch (96.5Cm) Mower
  32
  - Adjusting Side-To-Side Level
    32
- 42-, 48-, 52-Inch (106.6, 121.9, 132.0Cm) Mowers
  33
  - Pitch
    33
  - Adjusting Side-To-Side Level with Mower Suspended
    34
  - Front-To-Rear Pitch
    34
- Blade Tracking--All
  34
- Series
  34
Series Garden Tractor (Excluding 5Xi Series)
35
- Adjusting Side-To-Side Level
  35
- Adjusting Front-To-Rear Pitch
  35
- Adjusting Blade Tracking
  36
  - 5Xi Series Tractors
    36
    
    44-, 48-, 52-Inch (111.7, 121.9, 132.0Cm) Mowers
    36
    
    Adjusting Side-To-Side Level
    36
    
    60-Inch (152.4Cm) Mower
    37
    
    Adjusting Front-To-Rear Pitch
    37
    
    Adjusting Transport Blade Pitch
    37
    
    Adjusting Blade Tracking
    38
  - Timecutter Z
    38
    
    Adjusting Side-To-Side Level
    38
    
    Adjusting Blade Tracking
    39
    
    Adjusting Front-To-Rear Pitch
    39
Troubleshooting Quality of Cut
41
General Troubleshooting Procedures
41
Specific Quality of Cut Problems and Possible Solutions
41
- Blowout
  41
- Clumping
  41
- Clogged Chute (Bagging or Side Discharging Only)
  42
- Dribbling
  42
- Ragged Cut
  42
- Scalping
  42
- Stair Step or Sawtooth Cut
  42
- Stragglers
  42
- Streaking
  42
- Uncut Grass
  43
- Windrow
  43
Kits to Improve Quality of Cut
45
Toro Recycler Mulch Plug
45
Washout Port Kit P/N 95-3282
45
Cast Deck Height of Cut Notch Repair Kits
45
Anti-Scalping Roller Kit P/N 93-3898
46
Level Assist Kit P/N 94-9780
46
Level Assist Kit P/N 94-1592
46
Baffle Kits
46
Glossary
47
Special Tools
53
Mower Quality of Cut Checklist
54

Toro LAWN-BOY Series Service Manual

Toro LAWN-BOY Series Service Manual (54 pages)

2-Stage Snowthrower Drive Systems

Brand: Toro | Category: Snow Blower | Size: 19.63 MB

Table of Contents

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