Toro 07390 Workman HDX-Auto Manuals

Manuals and User Guides for Toro 07390 Workman HDX-Auto. We have 5 Toro 07390 Workman HDX-Auto manuals available for free PDF download: Service Manual, Operator's Manual

Toro 07390 Workman HDX-Auto Service Manual (280 pages)

Brand: Toro | Category: Utility Vehicle | Size: 21.91 MB

This Page Is Intentionally Blank.

7
- Table of Contents
  7
- Chapter 1 -- Safety
  
  10
  - Safety Instructions
    10
    
    Before Operating
    10
    
    While Operating
    11
    
    Maintenance and Service
    12
    
    Jacking Vehicle
    13
  - Safety and Instruction Decals
    14
    
    Using Bed Safety Support
    14
Chapter 2 Product Records and Maintenance

15
Chapter 3 Kohler Gasoline Engine

21
- Specifications
  22
- Kohler Aegis Service Manual
  23
  - General Information
    23
    
    Operator's Manual
    23
    
    Engine Electronic Control Unit (ECU)
    23
  - Adjustments
    24
    
    Adjust Accelerator Control
    24
  - Service and Repairs
    25
    
    Accelerator Control
    25
    
    Air Cleaner System
    26
    
    Fuel Tank
    28
    
    Fuel Evaporative Control System
    30
    
    Fuel Pump
    32
    
    Exhaust System
    34
    
    Radiator
    36
    
    Oil Filter Assembly
    38
    
    Engine
    40
    
    Engine Removal
    41
    
    Engine Installation
    42
Chapter 4 Drive Train

45
- Chapter 6 -- Electrical System
  
  45
  - Adjustments
    45
- Chapter 7 -- Hydraulic System
  
  45
  - General Information
    45
  - Special Tools
    45
  - Specifications
    45
  - Troubleshooting
    45
  - Specifications
    46
- Chapter 8 -- Four Wheel Drive (Optional Kit)
  
  47
  - General Information
    47
    
    Operator's Manual
    47
    
    Drive Train Operation
    48
    
    Clutch System Operation
    49
    
    Primary Clutch Operation
    50
    
    Secondary Clutch Operation
    51
    
    Special Tools
    52
    
    Troubleshooting
    53
    
    Clutch
    53
    
    Transmission
    54
    
    Adjustments
    55
    
    Shift Cable Adjustment
    55
    
    Service and Repairs
    56
    
    Shift Cable
    56
    
    Bleed Speed Control System
    58
    
    Speed Control System
    60
    
    Speed Limiter Assembly
    62
    
    Speed Limiter Cover Service
    64
    
    CVT Enclosure Cover
    66
    
    CVT Drive Belt
    68
    
    Primary and Secondary Clutches
    70
    
    Primary Clutch Service
    72
    
    Secondary Clutch Service
    74
    
    Rear CV (Constant Velocity) Axles
    76
    
    Test Rear CV Axle
    77
    
    Disassembly
    77
    
    Assembly
    77
    
    Rear Driveshaft
    80
    
    Rear Driveshaft Cross and Bearing Service
    82
    
    Rear Differential
    84
    
    Rear Differential Service
    88
    
    Transmission
    92
    
    Transmission Removal
    93
    
    Transmission Installation
    94
    
    Transmission Service
    96
    
    Transmission Disassembly
    97
    
    Transmission Assembly
    100
Chapter 5 Chassis

103
- Specifications
  104
- General Information
  105
  - Operator's Manual
    105
  - Tire Pressure
    105
- Special Tools
  106
- Troubleshooting
  107
  - Suspension and Steering
    107
  - Brakes
    108
- Adjustments
  110
  - Parking Brake Adjustment
    110
  - Front Wheel Alignment
    110
- Service and Repairs
  112
  - Wheel Assembly
    112
  - Brake System
    114
  - Brake Caliper Service
    116
  - Bleed Brake System
    118
- Brake Master Cylinder
  120
- Brake Master Cylinder Service
  122
- Parking Brake Cable
  124
- Parking Brake Caliper
  126
- Wheel Hub
  128
- Steering Assembly
  130
- Front Control Arms
  134
- Front Compression Spring Service
  136
- Front Shock Absorber
  138
- Rear Shock Absorber
  139
- Rear Leaf Spring
  140
- Steering Wheel
  142
- Seat Base
  144
- Hood
  146
- Windshield Wiper Assembly (Machines with Operator Cab)
  147
Chapter 6 Electrical System

149
- Chapter 9 Electrical Drawings
  
  150
  - General Information
    150
    
    Operator's Manual
    150
  - Special Tools
    151
  - Troubleshooting
    153
    
    Charging System Test
    155
    
    Verify Interlock System Operation
    156
  - Component Testing
    157
    
    Ignition (Key) Switch
    157
    
    Gauge Cluster
    158
    
    Fuses
    159
    
    Headlight Switch
    160
    
    Rear Differential Lock Switch
    161
    
    Brake Switch
    162
    
    Parking Brake Switch
    163
    
    Hydraulic Lift Lever Interlock Switch
    164
    
    High Flow Hydraulics Switch (Vehicles with High Flow Hydraulics)
    165
  - Front Differential Interrupter Switch (Vehicles with 4WD)
    166
  - Main Power Relay (Four Terminals)
    167
  - Relays with Five (5) Terminals
    168
  - Diode Assemblies
    170
  - Fusible Link
    171
  - Fuel Gauge Sender
    172
  - Fuel Pump
    173
  - Temperature Sender
    174
  - Speed Sensor
    175
  - Hydraulic Solenoid Valve Coil
    176
  - Windshield Washer/Wiper Switch (Machines with Operator Cab)
    177
  - Battery Care
    179
  - Battery Storage
    179
  - Service and Repairs
    179
  - Battery Service
    180
  - Headlights
    183
  - Tail Lights
    184
Chapter 7 Hydraulic System

185
- Specifications
  186
- General Information
  187
  - Operator's Manual
    187
  - Check Hydraulic Oil
    187
  - Relieving Hydraulic System Pressure
    187
  - Hydraulic Hoses
    188
  - Hydraulic Hose and Tube Installation
    189
  - Hydraulic Fitting Installation
    190
- Hydraulic Schematic
  192
- Hydraulic Circuit Operation
  194
  - Steering Circuit
    195
  - Raise and Lower Bed
    196
  - High Flow Hydraulic Circuit
    197
- Special Tools
  198
- Troubleshooting
  200
- Testing
  203
- General Precautions for Removing and Installing Hydraulic System Components
  212
- Service and Repairs
  212
- Check Hydraulic Lines and Hoses
  213
- Hydraulic Reservoir
  214
- Gear Pump (Vehicles with Standard Hydraulics)
  216
- Gear Pump Service (Vehicles with Standard Hydraulics)
  218
- Gear Pump (Vehicles with High Flow Hydraulics)
  222
- Gear Pump Service (Vehicles with High Flow Hydraulics)
  224
- Lift Valve
  226
- Lift Valve Service
  228
- Steering Control Valve
  230
- Steering Control Valve Service
  232
- Steering Cylinder
  234
- Steering Cylinder Service
  236
- Lift Cylinder
  238
- Lift Cylinder Service
  240
- Hydraulic Manifold (Vehicles with High Flow Hydraulics)
  242
Chapter 8 Four Wheel Drive (Optional Kit)

245
- Specifications
  246
- General Information
  247
  - Front Wheel Drive Operation
    247
  - Installation Instructions
    247
  - CV (Constant Velocity) Axle Assembly
    248
    
    Test CV Axle
    249
    
    Disassembly
    249
    
    Assembly
    249
    
    CV Axle Boots
    250
  - Front Differential Driveshaft
    252
  - Driveshaft Cross and Bearing Service
    254
  - Front Differential
    256
  - Front Differential Service
    258
  - Electrical Drawing Designations
    268
    
    Wire Color
    268
    
    Wire Size
    268
  - Vehicle Electrical Schematic
    269
    
    Numbers 314000001 to 403430000)
    269
    
    Numbers above 403430001)
    270
    
    Below 316000000)
    272
    
    316000001 To 403430000)
    274
    
    Front Wire Harness
    276
    
    Rear Wire Harness
    277
    
    Rear Differential Solenoid Controller Wire Harness
    279
    
    Heater Kit--Wire Harness Drawing
    280

Toro 07390 Workman HDX-Auto Operator's Manual (72 pages)

HDX-Auto Utility Vehicle, Serial No. 403430001 and Up

Brand: Toro | Category: Utility Vehicle | Size: 4.47 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  5
Setup
11
Product Overview
15
- Controls
  15
  - Control Panel
    17
  - Instrument Cluster
    17
  - Specifications
    20
  - Attachments/Accessories
    20
- Before Operation
  21
  - Before Operation Safety
    21
  - Performing Daily Maintenance
    21
  - Checking the Tire Pressure
    21
  - Adding Fuel
    22
  - Breaking in a New Machine
    22
  - Checking the Safety-Interlock System
    23
- During Operation
  24
  - During Operation Safety
    24
  - Operating the Cargo Bed
    25
  - Starting the Engine
    26
  - Driving the Machine
    27
  - Stopping the Machine
    27
  - Shutting off the Engine
    27
  - Using the Speed-Range Control
    27
  - Using the Differential Lock
    28
  - Using the Hydraulic Control
    28
- After Operation
  30
  - After Operation Safety
    30
  - Hauling the Machine
    31
  - Towing the Machine
    31
  - Towing a Trailer
    31
Maintenance
32
- Maintenance Safety
  32
- Recommended Maintenance Schedule(S)
  32
  - Maintaining the Machine under Special Operating Conditions
    34
- Pre-Maintenance Procedures
  35
  - Preparing the Machine for Maintenance
    35
  - Using the Bed Support
    35
  - Removing the Full Bed
    36
  - Installing the Full Bed
    36
  - Raising the Machine
    37
  - Removing and Installing the Hood
    38
- Lubrication
  39
  - Greasing the Bearings and the Bushings
    39
- Engine Maintenance
  40
  - Engine Safety
    40
  - Servicing the Air Filter
    40
  - Servicing the Engine Oil
    41
  - Checking the Oil-Pressure-Warning Light
    43
  - Servicing the Spark Plugs
    43
- Fuel System Maintenance
  44
- Electrical System Maintenance
  45
  - Electrical System Safety
    45
  - Servicing the Fuses
    45
  - Jump-Starting the Machine
    46
  - Servicing the Battery
    47
- Drive System Maintenance
  47
- Cooling System Maintenance
  53
- Brake Maintenance
  56
- Controls System Maintenance
  58
  - Converting the Speedometer
    58
- Hydraulic System Maintenance
  59
- Cleaning
  64
  - Washing the Machine
    64
Storage
65
- Storage Safety
  65
- Storing the Machine
  65
Troubleshooting
66

Toro 07390 Workman HDX-Auto Operator's Manual (68 pages)

HDX-Auto Utility Vehicl

Brand: Toro | Category: Utility Vehicle | Size: 4.47 MB

Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
5
Setup
10
Installing the Steering Wheel
11
Connecting the Battery
11
Checking the Fluid Levels and Tire Pressure
12
Installing the Rollover Protection System (ROPS)
12
Connecting the CVT-Intake Duct
13
Burnishing the Brakes
13
Product Overview
14
Controls
14
Control Panel
16
Instrument Cluster
16
Specifications
19
Attachments/Accessories
19
Before Operation
20
Before Operation Safety
20
Performing Daily Maintenance
20
Checking the Tire Pressure
20
Adding Fuel
21
Breaking in a New Machine
21
Checking the Safety-Interlock System
22
During Operation
22
During Operation Safety
22
Operating the Cargo Bed
24
Starting the Engine
25
Driving the Machine
25
Stopping the Machine
25
Shutting off the Engine
25
Using the Speed-Range Control
26
Using the Differential Lock
26
Using the Hydraulic Control
27
After Operation
29
After Operation Safety
29
Transporting the Machine
29
Towing the Machine
30
Towing a Trailer
30
Maintenance
31
Recommended Maintenance Schedule(S)
31
Maintaining the Machine under Special Operating Conditions
33
Pre-Maintenance Procedures
33
Maintenance Safety
33
Preparing the Machine for Maintenance
33
Using the Bed Support
33
Removing the Full Bed
34
Installing the Full Bed
35
Raising the Machine
36
Removing and Installing the Hood
36
Lubrication
37
Greasing the Bearings and the Bushings
37
Engine Maintenance
39
Engine Safety
39
Servicing the Air Filter
39
Servicing the Engine Oil
39
Checking the Oil-Pressure-Warning Light
41
Servicing the Spark Plugs
42
Fuel System Maintenance
42
Inspecting the Carbon Canister Air Filter
42
Replacing the Fuel Filter
42
Inspecting Fuel Lines and Connections
43
Electrical System Maintenance
43
Electrical System Safety
43
Servicing the Fuses
44
Jump-Starting the Machine
44
Servicing the Battery
45
Drive System Maintenance
46
Inspecting the Tires
46
Checking the Torque of the Wheel Nuts
46
Checking the Front Wheel Alignment
46
Maintaining the Transmission
47
Maintaining the Differential and Axles
51
Cooling System Maintenance
52
Cooling System Safety
52
Checking the Engine-Coolant Level
52
Removing Debris from the Cooling System
53
Changing the Engine Coolant
53
Brake Maintenance
54
Checking the Brake-Fluid Level
54
Adjusting the Parking Brake
55
Adjusting the Brake Pedal
56
Controls System Maintenance
57
Converting the Speedometer
57
Hydraulic System Maintenance
57
Hydraulic System Safety
57
Checking the Hydraulic-Fluid Level
57
Replacing the Hydraulic Filter
59
Changing the Hydraulic Fluid
59
Raising the Cargo Bed in an Emergency
60
Cleaning
62
Washing the Machine
62
Storage
62
Storage Safety
62
Storing the Machine
62
Troubleshooting
64

Toro 07390 Workman HDX-Auto Operator's Manual (64 pages)

Brand: Toro | Category: Utility Vehicle | Size: 4.67 MB

Table of Contents
3
Safety
4
- Safe Operating Practices
  4
- Supervisor's Responsibilities
  4
- Before Operating
  4
- Safe Handling of Fuels
  4
- Operation
  5
- Maintenance
  6
- Rollover Protection System (ROPS) - Use and Maintenance
  6
- Hauling
  6
- Sound Pressure
  7
- Vibration
  7
- Safety and Instructional Decals
  7
Setup
12
Product Overview
15
- Controls
  15
  - Parking Brake
    16
  - Dashboard Switches
    17
  - Instrument Cluster
    17
  - Attachments/Accessories
    19
  - Specifications
    19
Operation
19
- Operating the Cargo Box
  19
- Checking the Fluid Levels
  20
- Checking the Oil Pressure Warning Light
  24
- Adding Fuel
  25
- Checking the Tire Pressure
  26
- Removing Debris from the Cooling System
  26
- Preforming Pre-Start Checks
  26
- Starting the Engine
  27
- Driving the Vehicle
  27
- Stopping the Vehicle
  27
- Stopping the Engine
  27
- Using the Speed-Range Control
  27
- Using the Differential Lock
  28
- Breaking in a New Machine
  28
- Checking the Interlock System
  29
- Transporting the Machine
  29
- Towing the Machine
  30
- Towing a Trailer with the Machine
  30
- Using the Hydraulic Control
  30
- Operating Tips
  31
Maintenance
34
- Recommended Maintenance Schedule(S)
  34
  - Heavy Duty Operation
    35
- Premaintenance Procedures
  35
  - Using the Bed Safety Support
    36
  - Removing the Full Bed
    36
  - Installing the Full Bed
    37
  - Jacking the Machine
    37
  - Removing and Installing the Hood
    38
- Lubrication
  39
  - Greasing the Bearings and the Bushings
    39
- Engine Maintenance
  40
- Fuel System Maintenance
  42
- Electrical System Maintenance
  43
  - Servicing the Fuses
    43
  - Jump-Starting the Machine
    44
  - Servicing the Battery
    45
- Drive System Maintenance
  45
- Cooling System Maintenance
  51
  - Changing the Engine Coolant
    51
- Brake Maintenance
  52
  - Adjusting the Parking Brake
    52
  - Adjusting the Brake Pedal
    53
- Controls System Maintenance
  54
  - Converting the Speedometer
    54
  - Adjusting the Accelerator Pedal
    54
- Hydraulic System Maintenance
  57
Storage
59
Troubleshooting
61

Toro 07390 Workman HDX-Auto Operator's Manual (69 pages)

Workman HDX-Auto Utility Vehicle

Brand: Toro | Category: Utility Vehicle | Size: 4.37 MB

Safety
4
General Operation
5
Braking
6
Operating on Rough Terrain
7
Rollover Protection System (ROPS Safety
8
Setup
14
Installing the Steering Wheel
15
Checking the Fluid Levels and Tire Pressure
16
Connecting the CVT-Intake Duct
17
Product Overview
18
Control Panel
20
Passenger Handhold
22
Specifications
23
Operation
24
Checking the Fluid Levels
25
Checking the Oil-Pressure-Warning Light
29
Checking the Tire Pressure
31
Performing Pre-Start Checks
32
Using the Speed-Range Control
33
Breaking in a New Machine
34
Transporting the Machine
35
Using the Hydraulic Control
36
Maintenance
38
Operating in Adverse Conditions
39
Pre-Maintenance Procedures
40
Removing the Full Bed
41
Raising the Machine
42
Removing and Installing the Hood
43
Lubrication
44
Engine Maintenance
45
Changing the Engine Oil and Filter
46
Replacing the Spark Plug
47
Fuel System Maintenance
48
Electrical System Maintenance
49
Servicing the Battery
51
Maintaining the Transmission
53
Maintaining the Differential and Axles
56
Cooling System Maintenance
57
Brake Maintenance
58
Adjusting the Brake Pedal
59
Controls System Maintenance
60
Changing the Hydraulic Fluid
61
Storage
63
Troubleshooting
64

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Toro 07390 Workman HDX-Auto Manuals

Toro 07390 Workman HDX-Auto Service Manual (280 pages)

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 -- Safety

Chapter 2 Product Records and Maintenance

Chapter 3 Kohler Gasoline Engine

Chapter 4 Drive Train

Chapter 6 -- Electrical System

Chapter 7 -- Hydraulic System

Chapter 8 -- Four Wheel Drive (Optional Kit)

Chapter 5 Chassis

Chapter 6 Electrical System

Chapter 9 Electrical Drawings

Chapter 7 Hydraulic System

Chapter 8 Four Wheel Drive (Optional Kit)

Toro 07390 Workman HDX-Auto Operator's Manual (72 pages)

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Toro 07390 Workman HDX-Auto Operator's Manual (68 pages)

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