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TGW Natrix Manuals
Manuals and User Guides for TGW Natrix. We have
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TGW Natrix manual available for free PDF download: Installation, Operation & Maintenance Manual
TGW Natrix Installation, Operation & Maintenance Manual (111 pages)
Shoe Sorter
Brand:
TGW
| Category:
Industrial Equipment
| Size: 4.8 MB
Table of Contents
Installation, Operation, Maintenance Manual
1
Table of Contents
2
Purpose
6
TGW Systems Equipment Warranty
7
Warranty and Liability
8
TGW Safety Recommendation
9
Conveyor Design and Safety Guidelines
9
EN ISO Standard Compliance
10
ANSI Standards for Conveyors
11
ANSI Conveyor Safety Rules
11
Conveyor Equipment Manufacturers Association (CEMA)
12
CEMA Safety Label Meanings
12
Warnings and Safety Instructions
13
Manual Structure
16
Safety Signs and Symbols
17
Symbols and Units
19
Other Symbols and Units
20
Table 1 Symbols and Units
20
Technical Data
21
Assessment of Noise in the Working Area with Regard to Specific
21
Table 2 Lubricants Normal Temperature
22
Operating Materials and Lubricants Low Temperatures
23
Table 3 Lubricants Low Temperature
23
Operating Materials and Lubricants for Food Industry
24
Table 4 Lubricants for Food Industry
24
Screw Torque Requirements
25
Table 5 Torque Requirements
25
Operating Materials and Lubricants Norm al Temperatures
22
Part Inventory & Identification
26
Label Identification
26
Receiving & Site Preparation
27
General
27
Preparation of Site
27
Shipment / Receiving Packaging
28
Prerequisites for Installation Site
30
On-Site Delivery Requirementrs
30
Unloading
31
Check the Shipment for Damage
31
Dock Unloading
31
Transport in General
32
Installation
33
Preparation
33
Installation of Infeed/Discharge Belt Conveyor Supports
33
Positioning of Infeed/Discharge Belt Conveyor
33
Floor (Platform) Attachment
34
Natrix Installation
35
Installation of Natrix Supports
35
Assembly of Modules
36
Screw and Adjust the Joints and Struts
36
Alignment
37
Floor (Platform) Attachment
38
Installation of the Chain
40
Establishing the Divert Lane Location
42
Check Chain Tension
43
Drive Chain Adjustments
44
Tension the Drive Chain
44
Sorter Link Chain
46
Replace Sorter Link Chain [7]
47
Cover and Guard Rail Completion and Adjustment
49
Cover and Guard Rail Installation
49
Shoe Position Safety Device Installation
50
Install the Proximity Switch
50
Proximity Switch Adjustments
51
Install the Dirt Pan (Optional Accessory)
52
Install the Covers
53
Top Cover (Stainless Steel Bracket)
53
Install Frame Paneling
54
Install Main Air Filter Regulator
55
Installing the Air Filter Regulator Unit
55
Oiler Adjustments
56
Adjustment of the Oiler
56
Monitoring of Chain Tension
58
Activation of Chain Monitoring
58
Monitoring of Chain Tension Picture
59
Replace Sliding Shoe
60
Replace Sliding Shoe [5]
61
Change Slide Element [6, 7]
61
Replace Drive Station Gearmotor
63
Replace Drive Station Gear Motor [3]
63
Shrink Disc Removal Procedure
64
Disassemble Shrink Disc [3]
64
Motor Shrink Disc Requirements
64
Shrink Disc Assembly Procedure
65
Assemble Shrink Disc [4]
65
Shaft Encoder Flex Coupling
67
Replace Shaft Encoder [4]
67
Replace Divert Switch Assembly
68
Replace Divert Switch Assembly [6]
69
Switch Blade
71
Replace Switch Blade [6]
71
Adjust Switch Blade
72
Adjust Switch Blade [4]
73
Replace Crossing
74
Replace Crossing [4]
74
Replace Main Air Regulator Unit
75
Replace Main Air Regulator [2]
75
Replace Electrical Components
76
Replace Proximity Switch Cable [1]
77
Change Proximity Switch [3]
77
Recommended Inspection Intervals
78
Preventive Maintenance
79
General PM
79
Daily
79
Weekly
79
Air Systems
79
Recommended Maintenance Interval
81
Recommended Operating Hours Per Week
81
Average System Load
81
Factors of Influence on Service Life
81
Wbk
81
Replacement Parts Identification
82
Drive Station
83
Gearmotor List
84
Charge End Chain Tensioning Unit
85
Tension Unit Replacement Parts
86
Actuating Elements Right & Left Transfer
87
Chain Lubricator
88
Main Air Regulator
89
Electrical - Proximity Switch
90
Electrical - Proximity Switch / Shaft Encoder
91
Sorter Link Chain
92
Sorter Link Chain
93
Adjust Conveyor Belt Tension
94
Tension the Conveyor Belt
94
Conveyor Belt Tracking
95
When the Belt Is Running
95
Drive Station Tension Timing Belt
96
Tension Timing Belt
96
Reading Value
97
Belt Conveyor Natrix Replacement Parts
98
Type of Roller Replacement Parts
98
Belt and Roller Replacement Parts
99
Replace Support Roller
100
Replace Support Roller [1]
101
Replace Intermediate Roller [2]
101
Replace Tension Spring [3]
101
Replace Belt Drive Motor
102
Replace Infeed/Discharge Belt Motor [6]
103
Replace Infeed/Discharge Timing Belt Pulley [5]
103
Replace Drive Drum
104
Replace Drive Drum [5]
104
Replace Return Pulley ∅ 62
105
Replace Return Pulley ∅ 62 [5]
105
Replace Return Pulley ∅ 63.5
106
Replace Return Pulley ∅ 63.5Mm [6, 7]
106
Disassemble Taper Lock Bushing
107
Disassemble Taper Lock Bushing (TL) [6]
107
Replace Tension Pulley
108
Replace Tension Pulley [5]
108
Replace Change Timing Belt
109
Replace Timing Belt [3]
109
Works Cited
110
TGW Systems Inc
111
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