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TGW Natrix Installation, Operation & Maintenance Manual

Shoe sorter
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I
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, M
NSTALLATION
PERATION
AINTENANCE
M
ANUAL
Natrix
Shoe Sorter
Revision Date: February 5, 2015

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  • Page 1: Installation, Operation, Maintenance Manual

    NSTALLATION PERATION AINTENANCE ANUAL Natrix Shoe Sorter Revision Date: February 5, 2015...

  • Page 2: Table Of Contents

    Installation of Infeed/Discharge belt conveyor supports ............33 Positioning of Infeed/Discharge Belt conveyor ..............33 Floor (platform) attachment ....................34 Natrix Installation ........................35 Installation of Natrix supports ....................35 Assembly of modules ......................36 Screw and adjust the joints and struts................... 36 Alignment ..........................37 Floor (platform) attachment ....................
  • Page 3 Natrix IOM Installation of the chain ......................40 Establishing the divert lane location ..................42 Check chain tension ......................... 43 Drive Chain Adjustments ......................44 Tension the Drive Chain ....................... 44 Sorter Link Chain ........................46 Replace sorter link chain [7] ....................47 Cover and Guard Rail Completion and Adjustment ..............
  • Page 4 Drive Station Tension Timing Belt .................... 96 Tension timing belt ........................ 96 Reading Value ........................97 Belt Conveyor Natrix Replacement Parts ................. 98 Type of Roller Replacement Parts ..................98 Belt and Roller Replacement Parts ..................99 Replace Support Roller......................100 Replace support roller [1] ....................
  • Page 5 Replace tension pulley [5] ....................108 Replace Change Timing Belt ....................109 Replace timing belt [3] ......................109 Works Cited ..........................110 TGW Systems Inc........................111 Tables Table 1 symbols and units ....................... 20 Table 2 Lubricants Normal Temperature ................. 22 Table 3 Lubricants Low Temperature ..................

  • Page 6: Purpose

    Natrix IOM Purpose It is the intent of TGW Systems, through this manual, to provide information that acts as a guide in the installation, operation and maintenance of TGW Systems Natrix Shoe Sorter. This manual describes basic installation practices, assembly arrangements, preventive maintenance and assists in replacement parts identification.

  • Page 7: Tgw Systems Equipment Warranty

    Consequential damages of any sort are wholly excluded. The liability of TGW Systems will be limited to the replacement cost of any defective part. All freight and installation costs relative to any warranted part will be at the expense of the purchaser.

  • Page 8: Warranty And Liability

    TGW spare parts Any modification to the system shall absolve TGW Systems from its liability, in particular with regard to safety-relevant modifications to the system. All maintenance measures must exclusively be carried out by experts authorized by TGW.

  • Page 9: Tgw Safety Recommendation

    This is not to conflict with your state or legal requirements. TGW Recommends for maintenance or repair purposes, to incorporate a lock out or tag procedure. To ensure all starting devices, prime movers, or powered accessories are off before attempting to maintenance or repair.

  • Page 10: En Iso Standard Compliance

    Natrix IOM EN ISO Standard Compliance The Natrix was developed, constructed and manufactured in compliance with the EC Machinery Directive 2006/42/EC for incomplete machines and in sole responsibility and complies with the following basic requirements of the Machinery Directive (2006/42/EC): Annex I, Articles 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.3.4 and 1.5.1...

  • Page 11: Ansi Standards For Conveyors

    It is essential for safe and efficient system operation that safety information and guidelines presented here are properly understood and implemented. TGW recognizes American National Standard Institute (ANSI) booklet entitled Safety Standards for Conveyors and Related Equipment B20.1. For more information go to: http://webstore.ansi.org/default.aspx...

  • Page 12: Conveyor Equipment Manufacturers Association (Cema)

    There are Conveyor Safety Video and Conveyor Safety Poster produced by CEMA. TGW recommends these video for training and education purposes for a safe working environment around conveyor equipment. The video introduces awareness of operation personnel maintenance technicians, and management to safety hazards commonly associated with the automated material handling conveyor equipment.

  • Page 13: Warnings And Safety Instructions

    Your TGW Systems conveyor is powered by a motor and can be stopped only by turning off electrical power to the motor. As with all powered machinery, the drive-related components –...
  • Page 14 • Never remove, deface or paint over WARNING or CAUTION labels. Any damaged label will be replaced by TGW Systems at no cost by contacting Lifetime Services. • It is very important to instruct personnel in proper conveyor use including the location and function of all controls.
  • Page 15 Natrix IOM WARNING • Before servicing or performing any work in the motor control panel, disconnect and lock out the main incoming service. If only the panel disconnect is off, the incoming side will still be hot. Revision Date: 12/10/2014...

  • Page 16: Manual Structure

    Natrix IOM Manual Structure You s h o u l d receive a separate documentation for each product line of TGW Systems implemented in your installation. You can identify the respective product line on the back of the folder or on the cover sheet of the IOM (Installation Operation Maintenance Manual).

  • Page 17: Safety Signs And Symbols

    For your own safety please pay attention to the safety and indication signs in this documentation! WARNING Caution! • For your own safety strictly observe the necessary working and operating procedures • .TGW Safety Recommendation WARNING Attention! • In order to maintain the operations of your installation, strictly observe the necessary instructions and procedures.
  • Page 18 Natrix IOM Revision Date: 12/10/2014 Page 18 of 111...

  • Page 19: Symbols And Units

    Natrix IOM Symbols and Units Revision Date: 12/10/2014 Page 19 of 111...

  • Page 20: Other Symbols And Units

    Natrix IOM Other Symbols and Units Symbols and Units Symbol Unit Description m/s (meter/second) speed M kg (kilograms) mass KW (kilowatts) power Hz (Hertz) frequency revolutions per minute Ø diameter L length W width H height S distance transmission ratio...

  • Page 21: Technical Data

    Natrix IOM Technical Data Assessment of noise in the working area with regard to specific Recommended emission sound pressure levels of our supplied equipment at workplaces does not exceed 75 dB (A). This specification is based upon the relevant standards VDI 2058 and DIN 45635 as well as the aforementioned assumed ambient conditions.

  • Page 22: Operating Materials And Lubricants Norm Al Temperatures

    Natrix IOM Operating Materials and Lubricants Norm al Temperatures Operating Materials and Lubricants Normal Temperature Between 0 and 40°C Applications Manufacture Aral Esso Mobil Shell Type Aluminium Worm Glygoyle Tivela Oil gear dimension Lenze Synth. Oil SC 320 03/04 -25 to +50°C...

  • Page 23: Operating Materials And Lubricants Low Temperatures

    Natrix IOM Operating Materials and Lubricants Low Temperatures Operating Materials and Lubricants Low Tempature Down to -45°C Applications Manufacture Aral Esso Mobil Shell Type Klüber Klübersynth Aluminium Worm gear Lenze UH1- 1600 Synth. Oil dimension 03/04 -45 to +120°C SHC 624...

  • Page 24: Operating Materials And Lubricants For Food Industry

    Natrix IOM Operating Materials and Lubricants for Food Industry Operating Materials and Lubricants Food Industry Applications Manufacture Aral Esso Mobil Shell Type Klüber Klübersynth Aluminium Worm gear Lenze UH1- 1600 Synth. Oil dimension 03/04 -45 to +120°C Klüber Klüberoil Flat Gear UH1- 220 -30 to +110°C...

  • Page 25: Screw Torque Requirements

    Natrix IOM Screw Torque Requirements Screw Tightening Torques Screw Tightening Torque MA Description max [Nm] Ft/Lbs 1.28 M 3.5 1.96 5.75 M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30...

  • Page 26: Part Inventory & Identification

    Segregate the conveyor subassemblies by types for inventory and ease of locating during installation. An identification label is attached to the charged end of the center bed of each Natrix shoe sorter. Labels may contain the following information: • Item number •...

  • Page 27: Receiving & Site Preparation

    Receiving & Site Preparation General TGW Systems Natrix Shoe Sorter are shipped in subassemblies. These subassemblies are packaged to guard against damage in shipment, when handled properly. Examination immediately following unloading will show if any damage was caused during shipment.

  • Page 28: Shipment / Receiving Packaging

    Natrix IOM Shipment / Receiving Packaging 1) Shipping: • Single device on pallet. • Several devices/ modules in stacks. 2) Load secured. Pictures of packing units or structures. Revision Date: 12/10/2014 Page 28 of 111...
  • Page 29 Natrix IOM Pictures of packing units or structures continued. Revision Date: 12/10/2014 Page 29 of 111...

  • Page 30: Prerequisites For Installation Site

    Natrix IOM Prerequisites for Installation Site On-site Delivery Requirements Door size • Machinery on site recommendation are a minimum height of H = 3 m (9’ 10-7/64”) and minimum width of W = 2.5 m (8’ 2-27/64”) Determine floor space required or location for mobile crane or truck •...

  • Page 31: Unloading

    Contact TGW Systems immediately at Distributor Services 231-798-4547. Unloading Processes Transport the modules to the installation area to avoid distortion. Use adequate means of transport.

  • Page 32: Transport In General

    Natrix IOM Transport in General Caption: [1]... Fork lift truck. (with fork extender where appropriate) [2]... Conveyor stack. [3]… Single device. WARNING ATTENTION: • Do not lift the machinery at the drive! • Lift the conveyor stack in the upper third or center of gravity [2] under the fork lift truck fork! •...

  • Page 33: Installation

    Natrix IOM Installation Preparation Define the start point. Mark the center reference line on the floor. Determine the top rail height. Measure from the lowest point with in reference line of equipment installation and level accordingly. Installation of Infeed/Discharge belt conveyor supports Install the supports according to the support layout.

  • Page 34: Floor (Platform) Attachment

    Natrix IOM Floor (platform) attachment Align the supports perpendicularly. Anchor the supports to the floor or steel structure with the appropriate hardware for the application. Revision Date: 12/10/2014 Page 34 of 111...

  • Page 35: Natrix Installation

    Natrix IOM Natrix Installation Installation of Natrix supports Drive frame on supports. As required, insert the filling plate between the supports and the frame to obtain smooth transitions of the running surfaces. Revision Date: 12/10/2014 Page 35 of 111...

  • Page 36: Assembly Of Modules

    Natrix IOM Assembly of modules Mount module frame to supports. Use provided screw compression connections for pneumatic tubes. Attach the guide bracket (Detail X). Screw and adjust the joints and struts. WARNING ATTENTION: • These activities must be performed for both the top running side and the bottom chain return side.

  • Page 37: Alignment

    Natrix IOM Alignment Align the charge and discharge ends level and straight in accordance with the center line reference previously marked on the floor. The reference points are the surfaces of the guide. Use a levelling instrument to ensure proper level alignment.

  • Page 38: Floor (Platform) Attachment

    Natrix IOM Align butt joint couplers and wheel running surface above. Align butt joint couplers and wheel running surface below. Floor (platform) attachment Align the supports perpendicularly (Plumb). Attach the supports on each side to the floor or steel structure.
  • Page 39 Natrix IOM Revision Date: 12/10/2014 Page 39 of 111...

  • Page 40: Installation Of The Chain

    Natrix IOM Installation of the chain • Installation of the sorter link chain in the conveying direction. WARNING ATTENTION: • All shoes must be on the divert side. • Place the carrying mat (about 1.4 m) (4’ 7-1/8”) (distance between chain master links).
  • Page 41 Natrix IOM Tightening Torque WARNING ATTENTION: • The tensioning station must be in the end position if you want to take advantage of the maximum tensioning distance. • The closed side of the link retainer must point in the conveying direction.

  • Page 42: Establishing The Divert Lane Location

    Natrix IOM Establishing the divert lane location Set a point manually while making sure that no bolt is in the vicinity of the point tongue. Move the slats rug by hand until the shoes are at an angle. With a straight edge, mark the first target path position.

  • Page 43: Check Chain Tension

    Natrix IOM Check chain tension The chain tension is checked 2 m (6’ 6”) in front of the return pulley. If you lift up the aluminum slat causing the shoe to rise about 3 mm (1/8”), the succeeding running wheel must lift 1mm (1/32”) ± 0.2 mm (.030”-.040”) from the surface of the guide.

  • Page 44: Drive Chain Adjustments

    Natrix IOM Drive Chain Adjustments Tension the Drive Chain a. Loosen screws [1]. b. Remove covers [2]. c. Make sure tension is equally maintained on the right and left side of the sorter by tightening or loosing nut [4] as needed.
  • Page 45 Natrix IOM Set point h. Tighten the clamping screw to maintain proper position [3]. Repeat Steps Repeat this procedure until the tension carriage remains permanently in its position (the tension spring must be in the position shown). i. Fasten the carriage plate to secure the tensioning alignment into place, by tightening the screws [3], while checking the running surfaces [8] are smooth! j.

  • Page 46: Sorter Link Chain

    Natrix IOM Sorter Link Chain Revision Date: 12/10/2014 Page 46 of 111...

  • Page 47: Replace Sorter Link Chain [7]

    Natrix IOM Replace sorter link chain [7] Remove tension from sorter link chain and screws [1]. Remove protective cover [2] on both sides. Run the sorter in maintenance mode until two master links are visible on the chain strand [6] at a distance of 1371.6 mm (4’ 6”) in the working area.
  • Page 48 Natrix IOM Blank page for placement Revision Date: 12/10/2014 Page 48 of 111...

  • Page 49: Cover And Guard Rail Completion And Adjustment

    Natrix IOM Cover and Guard Rail Completion and Adjustment Cover and Guard rail Installation 1) Install the cover. 2) Install the lateral guides. • Side-adjustable and height- adjustable lateral guide. • Rigid lateral guide. • Height-adjustable lateral guide. 3) Install other parts 4) Sensors •...

  • Page 50: Shoe Position Safety Device Installation

    Natrix IOM Shoe Position Safety Device Installation Install the proximity switch. • Adjust the sensing distance to 3mm (1/8”). (Sensor unit is located after shoe return crossing under the return side of sorter.) Note: Clearance must be properly set to sense shoe guide peg positions.

  • Page 51: Proximity Switch Adjustments

    Natrix IOM Proximity Switch Adjustments Shoe Peg Shoe Peg Sensor Sensor Revision Date: 12/10/2014 Page 51 of 111...

  • Page 52: Install The Dirt Pan (Optional Accessory)

    Natrix IOM Install the dirt pan (Optional Accessory). • Attach the dirt pan [1] using cross-struts [2]. Please Note: Observe the distance between the return pulley [3] and dirt pan [1]. Dirt Pan Revision Date: 12/10/2014 Page 52 of 111...

  • Page 53: Install The Covers

    Natrix IOM Install the covers Top cover (stainless steel bracket). WARNING ATTENTION: • The cover bracket may not touch the sorter link chain/push-off shoe. Revision Date: 12/10/2014 Page 53 of 111...

  • Page 54: Install Frame Paneling

    Natrix IOM Install Frame Paneling Attach the side paneling [1] using a clamping plate [2]. Attach the bottom paneling [3] using cross-struts [4]. Side Panel Revision Date: 12/10/2014 Page 54 of 111...

  • Page 55: Install Main Air Filter Regulator

    Natrix IOM Install Main Air Filter Regulator Installing the air filter regulator unit a) Attach the air filter unit to the base, crossmember frame, or an independent mounting source to establish a proper target path preferably close to the middle of the unit.

  • Page 56: Oiler Adjustments

    Natrix IOM Oiler Adjustments Adjustment of the oiler • Refill with PN00048396 (WKS-SPECIAL 5KG T+15°/+80°C) • See oil instruction on label for oil flow intervals. Please Note: Set oil flow rate to one drop/minute Revision Date: 12/10/2014 Page 56 of 111...
  • Page 57 Natrix IOM • Bleed the main line by loosening the screw connection before the oil distribution manifold. • When the main line is free of air, retighten the screw connection. Supply Line Air Bleeder WARNING ATTENTION: • Only activate the oiler when the sorter is in operation.

  • Page 58: Monitoring Of Chain Tension

    Natrix IOM Monitoring of Chain Tension Activation of chain monitoring After tensioning the chain, activate the chain monitoring valves [1] on both sides. Test Run Test run at slow or maintenance speed. Revision Date: 12/10/2014 Page 58 of 111...

  • Page 59: Monitoring Of Chain Tension Picture

    Natrix IOM Monitoring of Chain Tension Picture Revision Date: 12/10/2014 Page 59 of 111...

  • Page 60: Replace Sliding Shoe

    Natrix IOM Replace Sliding Shoe Revision Date: 12/10/2014 Page 60 of 111...

  • Page 61: Replace Sliding Shoe [5]

    Natrix IOM Replace sliding shoe [5] Loosen screws [1] and remove protective cover [2]. Loosen screws [3] and remove sorter slat [4]. Pull off sliding shoe [5] from the sorter slat. Install new sliding shoe again in reverse order. Attention: Make sure the sliding shoe is in the proper path and moves smoothly! (Max.
  • Page 62 Natrix IOM Blank page for placement Revision Date: 12/10/2014 Page 62 of 111...

  • Page 63: Replace Drive Station Gearmotor

    Replace Drive Station Gearmotor Replace drive station gear motor [3] Disconnect Gearmotor electrically. Make sure the Power switch is turned off. (TGW recommends following a lock out tag out procedure seeTGW Safety Recommendation) Attention: Secure gear motor against falling before disassembling it! Loosen shrink disc [1] and remove mounting screws [2].

  • Page 64: Shrink Disc Removal Procedure

    Natrix IOM Shrink Disc Removal Procedure Disassemble shrink disc [3] Loosen clamping screws [1] evenly one by one. Attention: Loosen all clamping screws by a 90° turn first to prevent the outer rings from tilting! Dismantle shaft [2] or pull off the hub from the shaft. Always remove the rust that may have formed on the shaft in front of hub [A] before removing the disc.

  • Page 65: Shrink Disc Assembly Procedure

    Natrix IOM Shrink Disc Assembly Procedure Assemble shrink disc [4] Carefully decrease hollow shaft hole [1] and drive shaft [2.] Apply Noco Fluid or similar onto the drive shaft on section [A] of bushing [3]. Attention: The clamping surface of the shrink disc must remain free of grease! Install drive shaft, making sure that the outer rings of the shrink disc [4] are plane parallel.
  • Page 66 Natrix IOM Blank page for placement Revision Date: 12/10/2014 Page 66 of 111...

  • Page 67: Shaft Encoder Flex Coupling

    Natrix IOM Shaft Encoder Flex Coupling Replace shaft encoder [4] Loosen screws [1] and remove protective cover [2]. Loosen screws [3] and remove encoder [4] from drive shaft. Remove coupling half [5] form shaft encoder [4]. Install new shaft encoder again in reverse order.

  • Page 68: Replace Divert Switch Assembly

    Natrix IOM Replace Divert Switch Assembly Revision Date: 12/10/2014 Page 68 of 111...

  • Page 69: Replace Divert Switch Assembly [6]

    Natrix IOM Divert Switch Bottom View Replace Divert Switch Assembly [6] Turn off air supply and disconnect by loosen screws [1] and remove side panel [2]. Remove air and electrical hook ups from solenoid [3] and [4]. Remove mounting hardware from switch plate [5].
  • Page 70 Natrix IOM There must not be protruding edges in conveying direction! Attention: Check divert switch for correct functioning during first diverts. Revision Date: 12/10/2014 Page 70 of 111...

  • Page 71: Switch Blade

    Natrix IOM Switch Blade Replace switch blade [6] Turn off air supply and disconnect. Release compressed air. Remove corresponding lateral cover. Remove screw nut [1] and screws [2] Remove cylinder [3]. Loosen screws [4] and remove retaining plate [5]. Remove divert blade [6] by pulling downwards.

  • Page 72: Adjust Switch Blade

    Natrix IOM Adjust Switch Blade Revision Date: 12/10/2014 Page 72 of 111...

  • Page 73: Adjust Switch Blade [4]

    Natrix IOM Adjust switch blade [4] Remove sorter slats above the divert switch. (Make sure air and electrical sources are turned off and are disconnected from divert switch). Extend pneumatic cylinder [1] by actuating the switches [2]. (Make sure the air and electrical is turned off).

  • Page 74: Replace Crossing

    Natrix IOM Replace Crossing Replace crossing [4] Loosen corresponding screws [1] and remove side panel [2] and screw nuts [3] Pull off crossing [4] downwards. Install new crossing again in reverse order. Attention: Check transitions [5]; remove some sorter slats to be able to see the crossing.

  • Page 75: Replace Main Air Regulator Unit

    Natrix IOM Replace Main Air Regulator Unit Main Air Regulator Replace Main Air Regulator [2] Turn off air supply and disconnect. Release compressed air Loosen bolted connection [1] Remove air regulator unit [2]. Install new air regulator unit again in reverse order.

  • Page 76: Replace Electrical Components

    Natrix IOM Replace Electrical Components Revision Date: 12/10/2014 Page 76 of 111...

  • Page 77: Replace Proximity Switch Cable [1]

    Natrix IOM Replace proximity switch cable [1] Remove corresponding side panel. Unscrew cable connector [1]. And loosen screw nut [2] Replace cable, reattach to proximity switch. Change proximity switch [3] Remove corresponding side panel. Remove cable connector [1] from the proximity switch.

  • Page 78: Recommended Inspection Intervals

    Natrix IOM Recommended Inspection Intervals Interval 1-shift operation 2-shift operation 3-shift operation 3 months 2 months 1 month 6 months 4 months 2 months 12 months 8 months 4 months Please Note: In case one of the following factors occurs in your installation, the next shift operation...

  • Page 79: Preventive Maintenance

    Natrix IOM Preventive Maintenance General PM Preventive maintenance will save expensive downtime, wasted energy costs and increase life of components. An accurate record keeping system will track component servicing history. Periodic maintenance intervals may vary with load, speed, hours of operation, ambient temperature, humidity, etc.
  • Page 80 Natrix IOM WARNING • Do not perform maintenance on the conveyor until the start-up controls, including motor safety switches, are locked out and cannot be turned by any person other than the one performing the maintenance. • If more than one member of a crew is working on the conveyor, EACH CREW MEMBER MUST HAVE A LOCK ON THE POWER LOCK OUT.

  • Page 81: Recommended Maintenance Interval

    Natrix IOM Recommended Maintenance Interval Recommended operating hours per week Normal working time Shift model ∅ 1-shift operation 50 hrs. 0 hrs. 2-shift operation 90 hrs. 51 hrs. 3-shift operation 120 hrs. 91 hrs. 4-shift operation 168 hrs. 121 hrs.

  • Page 82: Replacement Parts Identification

    It includes part numbers, description, pricing and recommended quantities to be kept on hand for maintenance. If you are unable to locate this document another may be obtained by contacting the TGW Lifetime Services at 231-798-4547 or Fax 231-798-4549.

  • Page 83: Drive Station

    Natrix IOM Drive Station Drive Station Replacement Parts Balloon No. Item Description Identifier see motor list GEAR MOTOR DRIVE SHAFT SEW COMPL. L=1058.6, DRIVE SHAFT 00222124 SEW CPL. L=1058,6 A=1220 KH 87 LGES=1594,4 00014395 FLANGE BEARING UCF 216 GG QUAD...

  • Page 84: Gearmotor List

    Natrix IOM Gearmotor List Gearmotor List Shaft Ø Manufacturer Model # Shaft Ø Inch Lenze GKS07 ≈ 2" Lenze GKS09 ≈ 2-1/2" Lenze GKS11 ≈ 3-1/8" KH67 ≈ 1-9/16" KH87 ≈ 2-9/16" KH97 ≈ 2-15/16" Siemens ≈ 2 Siemens ≈ 2-3/4"...

  • Page 85: Charge End Chain Tensioning Unit

    Natrix IOM Charge End Chain Tensioning Unit Revision Date: 12/10/2014 Page 85 of 111...

  • Page 86: Tension Unit Replacement Parts

    Natrix IOM Tension Unit Replacement Parts Charge End - Chain Tensioning Unit Replacement Parts Balloon No. Item Description Identifier PRESSURE SPRING D40 X D20 L=152 BLUE, 00211201 PRESS.SPRING D40 X D20 L=152 SMAX=65 MM FMAX=3354 N BLUE 00014395 FLANGE BEARING UCF 216 GG QUAD...

  • Page 87: Actuating Elements Right & Left Transfer

    Natrix IOM Actuating Elements Right & Left Transfer Actuating Elements Right & Left Replacement Parts Balloon No. Item Description Identifier SWITCH POINT 30° PNEUMATIC RIGHT, SWITCH 00228247 POINT 30° PNEUMAT.RIGHT SYMMETRICAL SWITCH POINT 30° PNEUMATIC RIGHT, SWITCH 00210895 POINT 22° PNEUMAT.RIGHT SYMMETRICAL...

  • Page 88: Chain Lubricator

    Item Description Identifier 10.1 00048394 UNI OIL BRUSH SPR 6.5-PERLON 10.2 00124848 WKS SPECIAL SPRAY 5KG T-10°/+80°C NATRIX CENTRAL LUBRICATING UNIT, NATRIX 10.3 00254680 CENTRAL LUBRICAT. UNIT INSTALLATION DRAWING 10.4 00115988 RUBBER BUFFER 30/15/M 8 30-15-2 Revision Date: 12/10/2014 Page 88 of 111...

  • Page 89: Main Air Regulator

    Natrix IOM Main Air Regulator Main Air Regulator Detail X Recommend low pressure disable switch. Main Air Regulator Replacement Parts Balloon No. Item Description Identifier 12.1 00076660 SOCKET PEV-1/4-WD-LED-24 12.2 00087295 MAINTENANCE UNIT LFR-1/2-D-MAXI-KE 12.3 00028573 PLASTIC TUBE PL-13(BLUE) Revision Date: 12/10/2014...

  • Page 90: Electrical - Proximity Switch

    Natrix IOM Electrical - Proximity Switch Revision Date: 12/10/2014 Page 90 of 111...

  • Page 91: Electrical - Proximity Switch / Shaft Encoder

    Natrix IOM Shaft Encoder Detail Y Electrical - Proximity Switch / Shaft Encoder Electrical Components Replacement Parts Balloon No. Item Description Identifier 13.1 00060175 PROXIMITY SWITCH,CONNECTOR FEMALE ANGLED CONNECTOR M12 4-POLE, 4-PIN 13.2 00022472 FEMALE ANGLED M12 CONN. 4 POLE 90 DEG CONTROLFLEX-COUPLING CPS 15/2, 15.1...

  • Page 92: Sorter Link Chain

    Natrix IOM Sorter Link Chain Revision Date: 12/10/2014 Page 92 of 111...

  • Page 93: Sorter Link Chain

    Natrix IOM Sorter Link Chain Sorter Link Chain Replacement Parts Balloon No. Item Description Identifier ZSOR T150 SORTER BED A=1220, ZSOR T150 17.0 00264019 SORTER BED A=1220 KL=1346.2, PRE- ASSEMBLED ZSOR T150 CARRIER PROFILE 1 COMPL., ZSOR 18.1 00215283 T150 CARRY.PROFILE 1 CPL. L=1096, A=1220 ZSOR T150 CARRIER PROFILE 2 COMPL., ZSOR...

  • Page 94: Adjust Conveyor Belt Tension

    Natrix IOM Adjust Conveyor Belt Tension Tension the conveyor belt Correct the conveyor belt tension by adjusting tension pulley [2]. Loosen the tension pulley by turning the nut [3] counterclockwise and release all tension of the belt [1]. With conveyor belt loose [1], mark one line across belt with a carpenter square and another at a distance of 1000 mm (39-3/8”) apart.

  • Page 95: Conveyor Belt Tracking

    Natrix IOM Conveyor Belt Tracking • Check whether all conveyor rollers and pulleys are positioned perpendicular to the conveyer side frames [1] • Make sure the belt tension is correct (0.25% - 0.30%) • Correct the belt tension by adjusting the tension pulley [5].

  • Page 96: Drive Station Tension Timing Belt

    Natrix IOM Drive Station Tension Timing Belt Tension timing belt Loosen screws [3] and remove cover [4]. Loosen screws [6]. Tension the timing belt using tightening screw [7]. After belt adjustment is completed tighten screws [6]. Press measuring spring scale [1] (00078151) in the middle on the back of the belt between the pulleys and adjust tension until the timing belt touches the aluminum strut with a spring force of 7 ±...

  • Page 97: Reading Value

    Natrix IOM Reading Value Revision Date: 12/10/2014 Page 97 of 111...

  • Page 98: Belt Conveyor Natrix Replacement Parts

    Natrix IOM Belt Conveyor Natrix Replacement Parts Type of Roller Replacement Parts Revision Date: 12/10/2014 Page 98 of 111...

  • Page 99: Belt And Roller Replacement Parts

    Natrix IOM Belt and Roller Replacement Parts GF Belt and Roller Replacement Parts Balloon No. Item Description Identifier see motor list GEAR MOTOR 00091704 TIMING BELT POWERGRIP GT3 00233353 TIMING BELT PULLEY HTD 28 8M 30 00290798 DRIVE DRUM 87.5 COMPL. NB620 22205...

  • Page 100: Replace Support Roller

    Natrix IOM Replace Support Roller Revision Date: 12/10/2014 Page 100 of 111...

  • Page 101: Replace Support Roller [1]

    Natrix IOM Replace support roller [1] Loosen screw [4] on both sides. Remove support roller [1] Install new support roller again in reverse order. Replace intermediate roller [2] Remove support roller [1]. Loosen screws [5] on both sides and remove cover [6].

  • Page 102: Replace Belt Drive Motor

    Natrix IOM Replace Belt Drive Motor Revision Date: 12/10/2014 Page 102 of 111...

  • Page 103: Replace Infeed/Discharge Belt Motor [6]

    Natrix IOM Replace Infeed/Discharge belt motor [6] Turn off all sources power. Loosen screws [1] and remove cover [2]. Remove timing belt. Loosen Taper lock bushing (TL) [3] and remove timing belt pulley [5]. Remove screws from mounting plate [4].

  • Page 104: Replace Drive Drum

    Natrix IOM Replace Drive Drum Replace drive drum [5] Remove covers on both sides Remove timing belt. Loosen screws [1] and remove protective cover [2]. Remove tension from conveyor belt [3]. Loosen screws [4]. Lift up drive drum [5] and remove it to one side.

  • Page 105: Replace Return Pulley ∅ 62

    Replace Return Pulley ∅ 62 Natrix IOM Replace return pulley ∅ 62 [5] Remove tension from conveyor belt. Loosen screws [2] and remove protective cover [3]. Loosen screw [4]. Remove return pulley [5]. Install new return pulley again in reverse order.

  • Page 106: Replace Return Pulley ∅ 63.5

    Replace Return Pulley ∅ 63.5 Natrix IOM Replace return pulley ∅ 63.5mm [6, 7] Remove bottom cover [1 or 2]. Remove tension from conveyor belt [3] Remove screw [4 or 5] on both sides. Remove return pulley [6 or 7] from the profile by turning it.

  • Page 107: Disassemble Taper Lock Bushing

    Natrix IOM Disassemble Taper lock Bushing Disassemble Taper lock bushing (TL) [6] Unscrew clamping screws [1]. Oil the screw and turn it in into pressure thread [2] and tighten it until clamping bush [3]. is released. Lubricate screw and thread if re-used.

  • Page 108: Replace Tension Pulley

    Natrix IOM Replace Tension Pulley Replace tension pulley [5] Remove bottom cover [1]. Remove tension from conveyor belt [2] Unscrew threaded rod [3] from Clamping nut [4]. Remove tension pulley [5] from the profile by turning it. Install new tension pulley again in reverse order.

  • Page 109: Replace Change Timing Belt

    Natrix IOM Replace Change Timing Belt Replace timing belt [3] Loosen screws [1] and remove cover [2] Remove tension from timing belt [3]. Remove old timing belt. Install new timing belt in reverse order. Attention: Tension timing belt. Revision Date: 12/10/2014...

  • Page 110: Works Cited

    Natrix IOM Works Cited ANSI. (2013-2014). American National Standards Institute. Retrieved 2014, from ANSI Standards Store: http://www.ansi.org/ ASME. (2014). The American Society of Mechanical Engineers. Retrieved 12 05, 2014, from https://www.asme.org/ CEMA. (2014). Conveyor Equipment Manufacturers Association. Retrieved 2014, from Conveyor Equipment Manufacturers Association: http://www.cemanet.org/...

  • Page 111: Tgw Systems Inc

    Sales Fax 231.798.4146 or Corp Fax 231.798.8322 Email: usinfo@tgw-group.com Web Site: www.tgw-group.com Web Site : www.tgw-conveyor.com Regional sales offices and authorized Business Partners located throughout the United States and Canada. Licensees and Business Partners in Europe, South America and Southeast Asia.

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