Terex Fuchs MHL380 D Manuals

Manuals and User Guides for Terex Fuchs MHL380 D. We have 1 Terex Fuchs MHL380 D manual available for free PDF download: Operating Instructions Manual

Terex Fuchs MHL380 D Operating Instructions Manual (332 pages)

Mobile Hydraulic loading machine

Brand: Terex | Category: Construction Equipment | Size: 18.71 MB

Table of Contents
4
Foreword 1
15
General
15
Proper Use
16
Misuse
16
Introduction
17
Warranty and Maintenance
17
Type Plate and Vehicle Identity Number
18
Environmental Legislation
19
Notes on Using the Operating Instructions
20
References to Images and Items
20
Abbreviations and Terms
20
Hazards and Important Notes
20
Pictograms
21
Indicators in the Multifunction Display
21
Pictograms in the Control Panel
24
Symbols
25
Locations on the Machine
25
Description
27
Operating Instructions Provided by Other Suppliers
34
Copyright
34
Safety and Accident Prevention 2
37
Declaration of Conformity
37
General Safety Notes
38
Avoiding Crushing and Burns
39
Avoiding Fire and Explosion
40
Safe Operation Despite Obscured View
40
Putting the Machine into Operation Safely
41
Starting the Machine Safely
41
Safe Working with the Machine
42
Parking the Machine Safely
44
Transporting the Machine Safely
45
Towing the Machine Safely
46
Hoisting (Optional)
47
Residual Risk
47
Safe Maintenance of the Machine
48
General Safety Notes
48
Safety Instructions for Replacing the (Optional) XENON Lamp
49
Cleaning the Machine
50
Crack Test on the Machine
51
Welding on the Machine
52
Repairs on the Machine
53
Electrical System
54
Hydroaccumulators
55
Hydraulic Hoses and Hose Lines
56
Lubricants, Coolants and Fuels
58
Refrigerant
58
Cab Which Can be Raised and Moved Forwards
59
Cab Protective Grating
59
Fops/Protective Roof Grating Conforming to DIN en ISO 3449-II
59
Fops/Front Protective Roof Grating Conforming to DIN en ISO 10262
59
Equipment and Attachment Parts
60
Retrofitting an Electric Motor
60
Additional Devices (Wireless, Mobile, Radio)
60
Technical Data 3
63
Dimensions
63
Uppercarriage and Undercarriage
63
Loading Equipment 18.5 M, 20 M, 21 M, and 22 M
64
Loading Equipment 21 M and 22 M Cranked
65
General Structure
66
Diesel Engine
67
Electrical System
67
Hydraulic System
68
Travel Drive
69
Rotary Drive
69
Undercarriage
69
Brakes
70
Cab
70
Control
71
Weights and Loads
71
Noise Level Values
71
Vibrations
71
Working Range of the Machine
72
Working Range Diagram (18.5 M Loading Equipment)
72
Provisional Carrying Capacity Table (18.5 M Loading Equipment)
73
Working Range Diagram (20 M Loading Equipment)
74
Carrying Capacity Table (20 M Loading Equipment)
75
Working Range Diagram (21 M Work Equipment)
76
Provisional Table of Carrying Capacity (21 M Work Equipment)
77
Working Range Diagram (22 M Loading Equipment)
78
Provisional Carrying Capacity Table (22 M Loading Equipment)
79
Working Range Diagram (21 M Loading Equipment Cranked)
80
Table of Carrying Capacity (21 M Work Equipment Offset)
81
Working Range Diagram (22 M Loading Equipment Cranked)
82
Provisional Carrying Capacity Table (22 M Loading Equipment Cranked)
83
Work Attachments
84
Equipment (Optional)
85
Fuels, Lubricants and Coolants
86
Filling Quantities
87
Specifications for Fuels, Lubricants and Coolants
88
Alternative Recommendations for Other Temperature Ranges
90
Biodegradable Hydraulic Fluid PANOLIN HLP SYNTH
90
Display and Control Elements 4
95
Overview of the Display and Control Elements
97
Operator Control Panel
98
Control Elements for Switching Functions
100
Multifunction Display
101
Symbols on the Main Control Display
103
Multifunction Button
107
Input Options with the Multifunction Button
107
Operating Principle
107
Menu Levels in the Multifunction Display
109
Menu Selection in the Main Control Display
109
Sub-Menus in the Main Menu
113
Sub-Menus in the Diagnostics Menu
115
Four-Way Control Lever
119
Diesel Engine
120
Battery Isolator Switch
120
Starting the Diesel Engine
121
Cold Start (Normal Start)
121
Warm Start
122
Switching off the Diesel Engine
123
Warming up the Loading Machine
124
Particulate Filter (Optional)
125
Reversing Fan Mode (Optional)
126
Auto-Idling System
127
Load Limit Sensing Control
128
FINE MODE Adjustment
128
Electronic Engine Control (EEC)
129
Electronic Engine Control's (EEC) Engine Protection Function
129
Notes for Use in Winter
130
Hydraulic Fluid
130
Engine Oil
130
Coolant
130
Note on Options
130
Battery
130
Fuel
130
Monitoring the Machine During Operation
131
Monitoring Strategy
131
Coolant Temperature
132
Coolant Level
133
Oil Pressure
134
Charge Air Temperature
135
Air Filter Differential Pressure
136
Charge Pressure
136
Fuel Pre-Filter
136
Hydraulic Oil Temperature
137
Hydraulic Oil Level
138
Hydraulic Oil Filter (Main and Auxiliary Circuits)
139
Bypassing the Shutdown Function
140
Operator's Stand
141
Comfort Driver's Seat
141
Steering Wheel
143
Adjusting the Steering Column
143
Heating and Air Conditioning
144
Heating Mode
146
Supplementary Heating (Optional)
147
Air Conditioning Mode
150
Cab
151
Safety
151
Handles
151
Opening/Closing the Windscreen
152
Adjusting the Sunblind
153
Skylight
153
Cab Door
154
Side Window
154
Interior Lighting
155
Emergency Hammer
155
Fire Extinguisher (Optional)
155
Windshield Wiper/Intermittent Wiping
156
Wiper Water Pump
157
Sockets
158
Bottle Holder and Lunchbox
158
Radio, CD Player (Optional)
159
Cab Which Can be Raised and Moved Forward Hydraulically
160
Before Putting the Machine into Operation
160
During Operation
160
Driving with the Cab Elevated
161
Positioning the Cab
162
Emergency Lowering of Cab
164
Cab Protection Ventilation (Optional)
165
Operating Principle of the Filter System
166
Switching on the Filter System
167
Travel Operation
168
Carrying Loads with Loading Machines
169
Setting the Machine in Motion
170
Rear View Camera (Optional)
172
Camera Image Display
172
Machine Operating Statuses
173
Stopping
174
Brakes
174
Steering
174
Driving Downhill and Uphill
175
Driving and Working Headlamps
176
Direction Indicators
178
Hazard Warning Lights
178
Horn
178
Flashing Beacon (Optional)
178
Parking the Machine
179
Work Operation 5
183
Controls
183
ISO Control System
184
Fuchs Control System
185
O&K Control System
186
Liebherr Control System
187
Increasing the Operating Pressure
188
Outrigger
189
Disabling All Travel and Work Functions
189
Oscillating Axle Lock Release
190
Key Switches (Optional)
191
Black Key Switch
191
Blue Key Switch
191
Close Range Cut-Off (Dipperstick)
192
Range Limit Deactivation (Dipperstick) (Optional)
194
Height Adjustment (Boom) (Optional)
195
Boom Float Function (Optional)
196
Overload Warning Device for Hoisting (Optional)
198
Swinging and Loading Operations
200
Hoisting (Optional)
203
General
203
Safety Rules
203
Magnet System (Optional)
204
Operation of Magnet System
204
Magnet System Control Device (MMI - man Machine Interface)
206
Malfunctions in the Magnet System
208
Recovery, Loading, and Transport 6
211
Towing the Machine
211
Recovery of the Machine
214
Safety Requirements for Loading with a Crane
214
Flat Bed Trailer Loading
216
Care and Maintenance 7
223
General Information
223
Regular Oil Analyses
224
Discharging Residual Pressure in the Hydraulic Circuit
225
Maintenance and Wearing Parts
226
Safe Working Positions
227
Maintenance Position
227
Uppercarriage
228
Undercarriage
230
Jobs before Putting the Machine into Operation
231
Checking the Engine Oil Level
232
Fuel System
233
Fuel Level
233
Draining Water from the Fuel Pre-Filter
233
Cooling System
234
Coolant Level in the Engine Cooling Circuit
234
Checking the Antifreeze
235
Checking the Hydraulic Oil Level
236
Cleaning the Cooler
237
Tires
238
Oil Level Check
239
Checking Positions
239
Electrical Equipment
241
Batteries
241
Lighting and Warning Equipment
243
Overview of Lubricating Points
244
Automatic Central Lubrication System for Uppercarriage, Loading Equipment and Work Attachment Mounting
248
Diagnostics for Grease Lubrication System (Optional)
249
Image Structure and Functionality
249
Resetting Error and Status Messages
250
Grab Spherical Plain Bearing (Optional)
251
Filling the Grease Container on the Uppercarriage
252
Triggering an Additional Lubrication Pulse
252
Lubrication When Lubricating Pump Is Faulty
253
Hydraulic Lubricating Pump on Undercarriage (Optional)
254
Monitoring, Maintenance and Inspection Plans
255
Initial Inspection (Delivery Inspection)
255
Daily and Weekly Tasks
256
Daily Tasks
256
Weekly Tasks
257
Maintenance and Inspection Plan
258
Inspection and Maintenance Work
261
Engine Oil
261
Checking the Engine Oil Level
261
Changing the Engine Oil
261
Changing the Engine Oil Filter
263
Fuel System
264
Fuel Level
264
Electrical Refueling Pump (Optional)
264
Replacing the Fuel Filter
266
Cleaning the Fuel Prefilter with Integrated Filter Cartridge
267
Replacing the Fuel Prefilter with Integrated Filter Cartridge
268
Draining Water from the Fuel System
269
Venting the Fuel System
270
Air Cleaner
271
Changing Cartridges
272
Cleaning the Main Cartridge
273
Replacing the Safety Cartridge
274
Checking the Clean Air Line
274
Cooling System
274
Coolant Level
275
Checking the Antifreeze
275
Cleaning the Cooler
275
Changing the Coolant in the Combined Water-Charge Air Cooler
275
Checking V-Belt / Ribbed V-Belt
277
Tensioning V-Belts of Generator
278
Replacing the Belts Alternator on the Generator
279
Replacing and Tensioning the V-Belt for the Air Conditioning Compressor
280
Checking and Adjusting Valve Lash
280
Venting the Hydraulic Pump
281
Venting the Pilot Control
281
Venting the Brake
282
Venting the Parking Brake
283
Adjusting the Play of the Parking Brake
284
Venting the Oscillating Axle Cylinders
285
Hydraulic System
286
Checking the Hydraulic Oil Level
287
Changing Hydraulic Fluid
287
Hydraulic Oil - Return Filter
289
Hydraulic Oil - Ventilation Filter
290
Blocking off the Hydraulic Oil on the Tank
291
Changing Axle and Transmission Oil
292
Front Axle Differential
293
Rear Axle Differential
294
Wheel Hub
295
Transfer Gear
296
Swing Gear
297
Slewing Joint
298
Checking the Fastening of the Slewing Joint
298
Slip Ring Bodies (Optional)
299
Care and Cleaning
300
Rear View Camera
301
Shutdown
302
Preserving the Machine for Temporary Shutdown
302
During Shutdown
303
After Shutdown
303
Once the Machine Has Been out of Use for more than Half a Year
303
Disposal
304
Malfunction 8
307
General
307
Diesel Engine
308
Lowering the Loading Equipment When the Engine Has Shut down
308
Emergency Control
308
Malfunctions in the Central Electrical System
309
Fuse Test
309
Malfunctions in the Magnet System
309
Malfunctions in the Load Limit Sensing Control
310
Disconnecting Load Limit Sensing Control
310
Activating Load Limit Sensing Control
311
Table of Malfunctions
312
No Steering
312
No Brake Pressure
312
Insufficient Braking Power
312
Parking Brake Cannot be Released
312
No Driving Function
313
Sluggish Acceleration and Deceleration, too Little Pull
313
Loading Equipment Is Not Working
314
Machine Has Reduced Power
314
Machine Is Working too Slowly and Hydraulic Fluid Is Getting Hot
314
Hydraulic Fluid Exceeds Max. Permissible Temperature
315
Swinging Motion of the Uppercarriage Cannot be Stopped
315
Hydraulic Cylinders Sustaining Losses
315
Malfunctions in the Electrical System
315
Malfunctions in the Magnet System
316
Work Attachments
316
Appendix 9
319
Arrangement of Fuses
319
Conversion Factors
322
Special Equipment 10
325
4-Point Outrigger with Enlarged Stabilizer Plates
325
Switching Principle
326
Operation
327
Joystick Control Unit Without Steering Wheel
328
Steering and Driving Without Steering Wheel
328

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Terex Fuchs MHL380 D Operating Instructions Manual (332 pages)

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