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Suzuki SV650 Manuals
Manuals and User Guides for Suzuki SV650. We have
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Suzuki SV650 manuals available for free PDF download: Service Manual, Supplementary Service Manual, Manual, Owner's Manual
Suzuki SV650 Service Manual (611 pages)
Motorcycle
Brand:
Suzuki
| Category:
Motorcycle
| Size: 74.6 MB
Table of Contents
Foreword
3
Group Index
3
How to Use this Manual
4
To Locate What You Are Looking for
4
Component Parts and Work to be Done
4
Symbol
5
Abbreviations Used in this Manual
6
SAE-To-Former Suzuki Term
8
Wire Color
10
General Information
11
Contents
11
Warning/Caution/Note
12
General Precautions
12
Product View
14
Suzuki SV650 ('03-Model) View
14
Suzuki SV650S ('03-Model) View
14
Serial Number Location
15
Liquid Amount of Water/Engine Coolant
16
Anti-Freeze/Engine Coolant
16
Water for Mixing
16
Brake Fluid
16
Break-In Procedures
17
Cylinder Identification
17
Information Labels
18
Specifications
19
Dimensions and Dry Mass
19
Drive Train
19
Capacities
20
Electrical
20
Country and Area Codes
21
Periodic Maintenance
22
Periodic Maintenance Schedule
23
Periodic Maintenance Chart
23
Lubrication Points
25
Maintenance and Tune-Up Procedures
26
Air Cleaner
26
Front Spark Plug Removal
27
Heat Range
28
Rear Spark Plug Removal
28
Spark Plug Gap
29
Electrode's Condition
29
Spark Plug Installation
29
Carbon Deposits
29
Tappet Clearance
30
Tappet Clearance Adjustment
32
Intake Side
33
Tappet Shim Selection Table (Intake)
33
How to Use this Chart
33
Exhaust Side
34
Tappet Shim Selection Table (Exhaust)
34
Engine Oil and Oil Filter
35
Engine Oil Replacement
35
Oil Filter Replacement
36
Evaporative Emission Control System (E-33 Only)
37
Pair (Air Supply) System
37
Engine Idle Speed/Throttle Valve Synchronization
37
Fuel Hose
37
Throttle Cable Play
38
Minor Adjustment
38
Major Adjustment
39
Clutch
40
Engine Coolant Level Check
41
Engine Coolant Change
41
Air Bleeding the Cooling Circuit
42
Drive Chain
43
Radiator Hoses
43
Checking
44
Adjusting
45
Cleaning and Lubricating
46
Brake Fluid Level Check
47
Brake Pads
48
Brake Pedal Height
48
Brake Light Switch
48
Air Bleeding from Brake Fluid Circuit
49
Tire Tread Condition
50
Steering
51
Tire Pressure
51
Front Fork
52
Rear Suspension
52
Exhaust Pipe Bolt and Nut
52
Chassis Bolts and Nuts
53
Compression Pressure Check
55
Compression Pressure Specification
55
Compression Test Procedure
55
Oil Pressure Test Procedure
56
Oil Pressure Specification
56
Oil Pressure Check
56
Engine
57
Engine Components Removable with the Engine in Place
58
Engine Left/Right Side
58
Engine Center
58
Engine Removal
59
Engine Installation
70
Engine Disassembly
79
Engine Top Side
79
Cylinder Head Cover
80
Front Camshafts
81
Front Cylinder Head
82
Front Cylinder/Piston
83
Rear Camshafts
83
Rear Cylinder Head
85
Rear Piston
86
Starter Motor
86
Engine Botton Side
86
Oil Filter/Generator Cover
86
Clutch Cover
87
Oil Pump
89
Gearshift System
90
Oil Pipe
91
Primary Drive Gear
91
Rear Cam Chain
92
Generator Rotor
92
Front Cam Chain
93
Gear Position Switch
93
Crankcase
94
Crankshaft
95
Transmission
95
Engine Components Inspection and Service
96
Cylinder Head Cover Disassembly/Inspection/Reassembly
96
Camshaft/Camshaft Journal
97
Cam Wear
98
Camshaft Journal Wear
98
Cam Chain Tensioner
99
Cam Chain Tension Adjuster
99
Camshaft Runout
99
Cam Chain Guide
100
Cylinder Head and Valve
100
Valve and Valve Spring Disassembly
100
Cylinder Head Distortion
101
Valve Stem Runout
101
Valve Head Radial Runout
102
Valve Face Wear
102
Valve Stem Deflection
102
Valve Stem Wear
102
Valve Guide Servicing
103
Valve Seat Width Inspection
104
Valve Seat Servicing
104
Initial Seat Cut
105
Top Narrowing Cut
105
Bottom Narrowing Cut
105
Final Seat Cut
106
Valve Stem End Condition
107
Valve Spring
107
Valve and Valve Spring Installation
108
Cylinder Distortion
109
Cylinder Bore
109
Piston and Piston Ring
110
Piston Diameter
110
Piston-To-Cylinder Clearance
110
Piston Ring-To-Groove Clearance
110
Piston Ring Free End Gap and Piston Ring End Gap
111
Oversize Piston Ring
111
Conrod Small End I.D.
112
Oversize Oil Ring
112
Conrod and Crankshaft
112
Piston Pins and Pin Bore
112
Conrod Big End Side Clearance
113
Conrod Big End Width
113
Crank Pin Width
113
Conrod Removal and Bearing Inspection
113
Conrod-Crank Pin Bearing Selection
114
Bearing Selection Table
114
Conrod and Bearing Reassembly
115
Crank Pin O.D.
115
Bearing Thickness
115
Conrod I.D.
115
Oil Pressure Regulator
116
Oil Pressure Switch
117
Oil Strainer
117
Oil Jet Removal
118
Inspection and Cleaning
119
Gearshift Arm Stopper
119
Crankshaft Journal Bearing Inspection/Selection
120
Crank Shaft Journal I.D.
120
Replacement
121
Crankcase Bearing and Oil Seal Inspection/Removal
125
Bearing Remover Attachment
126
Crankcase Bearing and Oil Seal Installation
127
Bearing Installer Attachment
127
Clutch Drive Plates
128
Clutch Driven Plates
128
Clutch Spring
128
Primary Driven Gear Assembly
129
Clutch Bearing Inspection
129
Clutch Sleeve Hub/Primary Driven Gear Assembly
129
Gearshift Shaft/Gearshift Arm Reassembly
130
Countershaft Disassembly
131
Driveshaft Disassembly
132
Gearshift Fork to Groove Clearance
137
Gearshift Fork Groove Width
137
Gearshift Fork Thickness
137
Starter Clutch Inspection/Disassembly/Reassembly
138
Generator and Signal Generator
139
Oil Pump Inspection
140
Clutch Release Inspection
140
Engine Reassembly
141
Engine Bottom Side
141
Transmission
141
Gearshift
141
Oil Plate
143
Engine Sprocket Spacer
143
Cam Chain Drive Sprocket
145
Generator Cover
152
Oil Filter
152
Piston
153
Oil Jet
155
Cylinder
155
Cylinder Head
156
Cam Shaft
158
Camchain Tension Adjuster
163
Front Cylinder TDC of Compression Stroke
164
Exhaust Pipe
166
Water Union
166
Intake Pipe
166
Generator Cover Plug
167
Thermostat Case and Water Hose
167
Spark Plug and Hose
167
FI System Diagnosis
168
Connector/Coupler
170
Electrical Parts
170
Precautions in Servicing
170
Fuse
171
Ecm/Various Sensors
171
Electrical Circuit Inspection Procedure
173
Open Circuit Check
173
Continuity Check
174
Voltage Check
174
Short Circuit Check (Wire Harness to Ground)
175
Using the Testers
176
FI System Technical Features
177
Injection Time (Injection Volume)
177
Compensation of Injection Time (Volume)
178
Injection Stop Control
178
FI System Parts Location
179
FI System Wiring Diagram
181
Self-Diagnosis Function
182
User Mode
182
Dealer Mode
183
TPS Adjustment
184
Fail-Safe Function
185
FI System Troubleshooting
186
Self-Diagnostic Procedures
188
Self-Diagnosis Reset Procedure
188
Malfunction Code and Defective Condition
189
"C12" CKP Sensor Circuit Malfunction
191
"C13" IAP Sensor Circuit Malfunction
193
Output Voltage
195
"C14" TP Sensor Circuit Malfunction
196
"C15" ECT Sensor Circuit Malfunction
199
"C21" IAT Sensor Circuit Malfunction
201
"C23" to Sensor Circuit Malfunction
203
"C28" STV Actuator Circuit Malfunction
205
"C29" STP Sensor Circuit Malfunction
206
"C31" Gear Position (GP) Switch Circuit Malfunction
209
"C32" or "C33" Fuel Injector Circuit Malfunction
210
"C41" FP Relay Circuit Malfunction
212
"C42" IG Switch Circuit Malfunction
212
"C49" Pair Control Solenoid Valve Circuit Malfunction
213
CKP Sensor Inspection/Removal/Installation
215
IAP Sensor Inspection/Removal/Installation
215
TP Sensor Inspection/Removal/Installation
215
ECT Sensor Inspection/Removal/Installation
215
IAT Sensor Inspection/Removal/Installation
216
To Sensor Inspection/Removal/Installation
216
STP Sensor Inspection/Removal/Installation
216
Fuel System and Throttle Body
217
Fuel Delivery System
218
Fuel System
218
Fuel Pump
219
Fuel Pressure Regulator
220
Fuel Injector
220
Fuel Pump Control System
221
Fuel Tank Lift-Up
222
Fuel Tank Removal
222
Fuel Pressure Inspection
224
Fuel Discharge Amount Inspection
225
Fuel Pump Inspection
225
Fuel Pump Relay Inspection
226
Fuel Pump and Fuel Filter Removal
226
Fuel Mesh Filter Inspection and Cleaning
228
Fuel Pump Case Bushing Inspection
228
Fuel Pump and Fuel Mesh Filter Installation
229
Throttle Body and STV Actuator Construction
231
Air Cleaner and Throttle Body Removal
232
Air Cleaner Box
232
Throttle Body
233
Throttle Body Disassembly
235
Throttle Body Cleaning
239
Throttle Body Inspection
240
Throttle Body Reassembly
240
STV Synchronization
244
Throttle Body Installation
245
STP Sensor Adjustment
245
Air Cleaner Box Installation
246
TP Sensor Adjustment
246
Fast Idle Inspection
247
Fast Idle Adjustment
248
Throttle Valve Synchronization
249
Calibrating each Gauge (for Vacuum Balancer Gauge)
249
Cooling and Lubrication System
252
Engine Coolant
254
Cooling Circuit Inspection
255
Radiator Removal
256
Radiator Inspection/Cleaning/Installation
258
Water Hose Inspection
259
Radiator Cap Inspection
259
Cooling Fan Inspection/Removal/Installation
260
Cooling Fan Thermo-Switch
261
Engine Coolant Temperature Sensor
262
Temperature Sensor Specification
262
Thermostat Removal/Inspection
264
Thermostat Installation
265
Water Pump Removal and Disassembly
266
Mechanical Seal
268
Water Pump Inspection
268
Oil Seal
269
Bearing Case
269
Reassembly and Installation
269
Oil Cooler Removal/Inspection and Cleaning
273
Oil Cooler Installation
274
Engine Lubrication Flow Chart
275
Engine Lubrication Circuit
276
Front Cylinder
276
Rear Cylinder
277
Chassis
278
Exterior Parts
280
Construction
280
Rear/Front Seat
282
Frame Side Cover
282
Front Fender
282
Pillon Rider Handle
282
Seat Tail Cover
283
Cowling and Cowling Brace (SV650S)
284
Front Wheel Construction
286
Front Wheel Removal
287
Dust Seal
288
Front Axle
288
Wheel
288
Speed Sensor
289
Wheel Bearing
289
Reassembly and Remounting
290
Brake Disc
292
Brake Caliper
293
Front Fork Construction
294
Front Fork Removal and Disassembly
295
Front Fork Inspection
297
Inner and Outer Tubes
297
Fork Spring
297
Metals and Seals
298
Cylinder Bolt
299
Fork Oil
300
Suspension Setting
302
Spring Pre-Load Adjustment
302
Steering and Handlebar Construction
303
Steering and Handlebar Removal
304
Handlebars (SV650S)
304
Handlebars (SV650)
305
Steering Stem (SV650S)
306
Steering Stem (SV650)
307
Outer Races
311
Steering Stem
311
Handlebar Balancer Installation Information
317
Steering Tension Adjustment
318
Rear Wheel Construction
319
Rear Wheel Removal
320
Rear Wheel Inspection and Disassembly
321
Wheel Damper
321
Sprocket
321
Bearing
322
Rear Wheel Reassembly and Remounting
324
Rear Sprocket
326
Chain Cover
327
Rear Axle
327
Rear Shock Absorber Construction
328
Rear Shock Absorber Removal
329
Rear Shock Absorber Inspection
330
Gas Pressure Release
330
Rear Shock Absorber Remounting
331
Rear Swingarm Construction
332
Rear Swingarm Removal
333
Chain Buffer
334
Spacer
334
Rear Swingarm Inspection and Disassembly
334
Swingarm Bearing
335
Swingarm Pivot Shaft
336
Cushion Lever Bearing
336
Cushion Rods
336
Swingarm Reassembly
337
Swingarm Remounting
339
Cushion Lever and Cushion Rod
340
Final Inspection and Adjustment
340
Front Brake Construction
341
Brake Pad Replacement
342
Brake Fluid Replacement
343
Caliper Removal and Disassembly
344
Caliper Inspection
345
Brake Caliper Piston
345
Caliper Holder
345
Piston Seal
346
Caliper Reassembly and Remounting
346
Rubber Parts
346
Brake Disc Inspection
347
Master Cylinder Removal and Disassembly (SV650S)
348
Master Cylinder Removal and Disassembly (SV650)
350
Master Cylinder Inspection
352
Master Cylinder Reassembly and Remounting (SV650S)
352
Master Cylinder Removal and Remounting (SV650)
354
Rear Brake Construction
356
Brake Caliper Sliding Pin
361
Sliding Pin
362
Cylinder, Piston and Cup Set
365
Tire and Wheel
367
Tire Removal
367
Inspection Wheel/Tire
367
Valve Inspection
368
Valve Installation
368
Tire Installation
369
Electrical System
371
Clamp
373
Coupler
373
Connector
373
Cautions in Servicing
373
Semi-Conductor Equipped Part
374
Connecting the Battery
374
Wiring Procedure
374
Using the Multi Circuit Tester
375
Location of Electrical Components
376
Charging System
378
Regulated Voltage
380
Battery Current Leakage
380
Generator Coil Resistance
381
Generator No-Load Performance
381
Regulator/Rectifier
382
Starter System and Side-Stand/Ignition Interlock System
383
Starter Motor Removal and Disassembly
385
Starter Motor Inspection
386
Carbon Bruch
386
Commutator
386
Armature Coil/Oil Seal Inspection
386
Starter Motor Reassembly
387
Starter Relay Inspection
390
Side Stand/Ignition Interlock System Parts Inspection
391
Side-Stand Switch
391
Gear Position Switch Voltage
392
Turn Signal/Side-Stand Relay
392
Side-Stand Relay Inspection
393
Diode Inspection
393
Ignition System
394
Ignition Coil Primary Peak Voltage
396
Ignition Coil Resistance
397
CKP Sensor Peak Voltage
398
CKP Sensor Resistance
399
Combination Meter Removal
400
Led (Light Emitting Diode)
403
Tachometer
403
Engine Coolant Temperature Meter and Indicator
405
Fuel Level Switch Inspection
406
Fuel Level Indicator
406
Oil Pressure Indicator
407
Speed Sensor Removal/Installation
408
Speed Sensor Inspection
409
Lamps
410
Headlight Beam Adjustment
410
Bulb Replacement
410
Brake Light/Taillight
414
Turn Signal Light
415
Relays
416
Ignition Switch Removal/Installation
417
Ignition Switch Inspection
418
Battery Specification
419
Initial Charging
419
Filing Electrolyte
419
Servicing
421
Recharging Operation
421
Servicing Information
422
Troubleshooting
423
Radiator (Cooling System)
430
Brakes
432
Battery
434
Wire Harness, Cable and Hose Routing
435
Cable Routing (SV650)
435
Cable Routing (SV650S)
436
Wire Harness Routing
437
Wire Harness Routing (SV650S Only)
438
Speed Sensor Lead Wire Routing
439
Throttle Body Installation/Hose Routing
440
Fuel System Hose Routing
441
Battery Cushion Installation
442
Cooling System Hose Routing
443
Pair System Hose Routing
445
Fuel Tank Installation
446
Brake Pedal/Footrest Set-Up
447
Side-Stand Set-Up
449
Engine Electrical Parts Set-Up
450
Seat Lock Cable Routing
451
Head Shield Installation
452
Front Brake Hose Routing for SV650
453
Front Brake Hose Routing for SV650S
454
Rear Brake Hose Routing for SV650
455
Rear Brake Hose Routing for SV650S
456
Special Tools
457
Tightening Torque
461
FI System Parts
462
Tightening Torque Chart
464
Service Data
465
Valve + Guide
465
Camshaft + Cylinder Head
466
Cylinder + Piston + Piston Ring
467
Conrod + Crankshaft
468
Transmission + Drive Chain
469
Thermostat + Radiator + Fan + Coolant
470
Injector + Fuel Pump + Fuel Pressure Regulator
470
FI Sensors + Secondary Throttle Valve Actuator
471
Wattage
473
Brake + Wheel
474
Suspension
475
Tire
475
Fuel + Oil
476
Emission Control Information
477
Emission Control Systems
478
Fuel Injection System
478
Crankcase Emission Control System
479
Exhaust Emission Control System (Pair System)
480
Noise Emission Control System
481
Evaporative Emission Control System (Only for E-33)
481
Pair Reed Valve
482
Pair (Air Supply) System Inspection
482
Hoses
482
Pair Control Solenoid Valve
483
Evap Canister
484
Tank Pressure Control Valve
484
Evap Canister Hose Routing (Only for E-33)
485
Wiring Diagram
486
SV650 (for E-03, 24, 28, 33)
486
SV650 (for E-02, 19)
488
SV650S (for E-03, 24, 28, 33)
490
SV650S (for E-02, 19)
492
Instruction for Quoting the Catalogue
496
Dimension
496
Abbreviations
496
Modification Notice/Serial Frame Number
496
Millimeter-Inch Conversion Chart
502
Color Code Chart
504
Table of Contents
571
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Suzuki SV650 Supplementary Service Manual (187 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 12.69 MB
Table of Contents
Table of Contents
2
Sv650K7/Sk7/Ak7/Sak7 ('07-Model
2
This Manual Describes Service Data, Service Specifications, Servicing Procedures ABS and Ser
2
Vicing Procedures Which Differ from those of the SV650K6/SV650SK6 ('06-Model
2
Any Differences between the SV650K6/SV650SK6 ('06-Model) and SV650K7
2
SV650SK7 ('07-Model) in Specifications and Service Data Are Indicated with an Asterisk
2
Any Differences between the SV650K7/SV650SK7 ('07-Model) and SV650AK7
2
SV650SAK7 ('07-Model) in Specifications and Service Data Are Indicated with an Aster
2
Isk Mark
2
Please Refer to the SV650SK6 ('06-Model) Service Manual for Details Which Are Not
2
Sv650K7/Sk7/Ak7/Sak7 ('07-Model
3
Contents
3
Country and Area Codes
4
Abbreviations Used in this Manual
5
Sae-To-Former Suzuki Term
7
Specifications (Sv650K7/Sv650Sk7)
9
Specifications (Sv650Ak7/Sv650Sak7)
11
Periodic Maintenance Schedule
13
Periodic Maintenance Chart
13
Maintenance and Tune-Up Procedures
14
Spark Plug
14
Throttle Valve Synchronization
16
Engine Components Inspection and Servicing
17
Piston and Piston Ring
17
Thermostat
18
Fi System Diagnosis
19
Fi System Wiring Diagram
19
Ecm Terminal
20
Fail-Safe Function
21
Dtc Table and Defective Condition
22
Dtc Troubleshooting
25
Throttle Body
51
Air Cleaner and Throttle Body Removal
52
Throttle Body Disassembly
55
Throttle Body Cleaning
57
Throttle Body Reassembly
58
Air Cleaner Box and Throttle Body Installation
60
Stp Sensor Adjustment
61
Tp Sensor Adjustment
62
Throttle Valve Synchronization
63
Isc Valve
65
Isc Valve Pre-Set
66
Ignition System
67
Inspection
67
INTRODUCTION of ABS (for SV650A/SA)
69
Cautions in Servicing
73
Abs Components
76
Abs Components Location
76
Abs Coupler Connection Diagram
77
Abs Wiring Diagram
78
Abs Unit System Diagram
79
Abs Troubleshooting
80
Troubleshooting Procedure
81
DTC (Diagnostic Trouble Code) OUTPUT
90
Dtc Deleting and Abs Operation Check
92
Sds Check
94
Use of Sds Diagnostic Procedures
95
Use of Sds Diagnosis Reset Procedure
96
Dtc Table of Abs
102
Dtc Troubleshooting
103
Abs Component Removal, Inspection and Installation
120
Wiring Harness, Cable, Hose Routing and Sensor Installation
130
Cooling System Hose Routing
141
Throttle Body Installation
147
Rear Fender Installation
148
Heat Shield Installation
149
Ignition Coil Installation
150
Suzuki SV650 Manual (137 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 2.03 MB
Table of Contents
Table of Contents
4
The Sport of Motorcycling
6
Most Accidents Can be Avoided
7
If You Don't Have a Helmet, Buy a Helmet and Wear It Every Time You Ride
7
If a Collision Is Imminent, Do Something
8
Special Situations Require Special Care
9
Know Your Limits
9
Be Extra Safety-Conscious on Bad Weather Days
9
Practice Away from Traffic
10
Inspection before Riding
10
Accessories and Loading
10
Carrying a Passenger
10
Motorcycle Safety Foundation's "Riding Tips and Practice Guide" Handbook (for Owners in Usa)
11
Be Street Smart
11
Labels
11
Conclusion
11
Fuel, Engine Oil and Coolant Recommendations
12
Controls, Equipment and Adjustments
18
Location of Parts
19
Ignition Switch
22
Key
22
Instrument Panel
25
Left Handlebar
37
Right Handlebar
39
Fuel Tank Cap
41
Gearshift Lever
42
Rear Brake Pedal
43
Seat Lock
43
Luggage Straps
44
Side Stand
45
Rear Suspension
46
Break-In and Inspection before Riding
48
Riding Tips
52
Starting the Engine
53
Starting off and Shifting
54
Using the Transmission
55
Riding on Hills
57
Stopping and Parking
57
Carrying a Passenger
61
Accessory Use and Motorcycle Loading
62
Accessory Installation Guidelines
63
Accessory Use
63
Loading Limit
64
Loading Guidelines
65
Modification
65
Inspection and Maintenance
66
Maintenance Schedule
67
Fuel Tank Lift
70
Tools
70
Lubrication Points
71
Battery
72
Air Cleaner
76
Spark Plug
79
Engine Oil
83
Engine Idle Speed Inspection
87
Throttle Cable Play
87
Fuel Hose
88
Clutch
89
Engine Coolant
89
Drive Chain
91
Brakes
94
Tires
98
Side Stand/Ignition Interlock System
102
Front Wheel Removal
103
Rear Wheel Removal
105
Light Bulb Replacement
108
Fuses
111
Catalytic Converter
112
Troubleshooting
114
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Suzuki SV650 Manual (137 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 2.02 MB
Table of Contents
Table of Contents
4
Consumer Information
6
Controls
14
Location of Parts
15
Ignition Switch
18
Key
18
Instrument Panel
21
Left Handlebar
37
Right Handlebar
39
Fuel Tank Cap
41
Gearshift Lever
42
Rear Brake Pedal
43
Seat Lock
43
Luggage Straps
44
Side Stand
44
Suspension Adjustment
45
Fuel, Engine Oil and Coolant Recommendations
48
Fuel Octane Rating
49
Oxygenated Fuel Recommendation
49
Engine Oil
50
Engine Coolant Solution
52
Break-In (Running-In) and Inspection before Riding
54
Riding Tips
58
Starting the Engine
59
Starting off
61
Using the Transmission
62
Riding on Hills
64
Stopping and Parking
64
Inspection and Maintenance
68
Maintenance Schedule
69
Fuel Tank Lift
73
Lubrication Points
76
Battery
77
Air Cleaner
80
Spark Plugs
83
Fuel Hose
86
Engine Oil
87
Engine Idle Speed Inspection
91
Throttle Cable Play
92
Clutch
93
Coolant
94
Drive Chain
95
Brakes
99
Tires
103
Side Stand/Ignition Interlock System
107
Front Wheel Removal
108
Rear Wheel Removal
110
Light Bulb Replacement
113
Fuses
117
Catalytic Converter
119
Diagnostic Connector
120
Troubleshooting
122
Storage Procedure and Motorcycle Cleaning
126
Storage Procedure
127
Procedure for Returning to Service
128
Corrosion Prevention
128
Motorcycle Cleaning
129
Inspection after Cleaning
131
Specifications
133
Suzuki SV650 Owner's Manual (63 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 5.72 MB
Table of Contents
Table of Contents
3
The Sport of Motorcycling
4
Fuel, Engine Oil and Coolant Recommendation
7
Fuel
8
Engine Oil
8
Gasoline Containing MTBE
8
Fuel Pump Labeling
8
Controls, Equipment and Adjustments
9
Engine Coolant Solution
9
Water for Mixing
9
Location of Parts
10
Key
11
Ignition Switch
11
Instrument Panel
12
Turn Signal Indicator Light
12
Tachometer
12
Speedometer
12
Neutral Indicator Light
13
Clock
13
Odometer/Trip Meter
13
Coolant Temperature Meter
14
Oil Pressure Indicator
14
Fuel Injection System Indicator
14
Left Handlebar
15
Fuel Indicator Light
15
High Beam Indicator Light
15
Clutch Lever
15
Right Handlebar
16
Engine Stop Switch
16
Front Brake Lever
16
Electric Starter Button
16
Fuel Tank Cap
17
Gearshift Lever
17
Rear Brake Pedal
17
Seat Lock and Helmet Holders
18
Side Stand
18
Suspension Adjustment
20
Front Suspension
20
Rear Suspension
20
Spring Pre-Load Adjustment
20
Break-In and Inspection before Riding
21
Break-In
22
Inspection before Riding
22
Maximum Engine Speed Recommendation
22
Breaking in the New Tires
22
Riding Tips
24
Starting the Engine
25
Starting off and Shifting
25
When the Engine Is Cold
25
When the Cold Engine Is Hard to Start
25
Using the Transmission
26
Riding on Hills
26
Stopping and Parking
26
Shifting up Schedule
26
Accessory Use and Motorcycle Loading
27
Carrying a Passenger
27
Inspection and Maintenance
29
Modification
29
Maintenance Schedule
30
Maintenance Chart
31
Tools
31
Fuel Tank Lift
31
Lubrication Points
32
Battery
32
Air Cleaner
33
Air Cleaner Element Removal
33
Air Cleaner Element Cleaning
33
Spark Plug
34
Spark Plug Removal
34
Air Cleaner Drain Plug
34
Plug Replacement Guide
34
Rear Side
35
Spark Plug Cleaning
35
Engine Oil Level Check
35
Engine Oil and Filter Change
36
Idle Speed
37
Throttle Cable Play
38
Fuel Hoses
38
Clutch
38
Engine Coolant
39
Coolant Level
39
Drive Chain
39
Inspecting the Drive Chain
39
Drive Chain Cleaning and Oiling
40
Drive Chain Adjustment
40
Brakes
41
Brake Fluid
41
Brake Pads
42
Rear Brake Adjustment
42
Rear Brake Light Switch
42
Front/Rear
42
Tires
43
Tire Pressure and Loading
43
Tire Condition and Type
43
Side Stand/Ignition Interlock System
44
Front Wheel Removal
45
Rear Wheel Removal
46
Light Bulb Replacement
47
Headlight
47
Turn Signal Light
47
Fuses
48
Fuse List
48
Troubleshooting
49
Fuel System Check
50
Ignition System Check
50
Storage Procedure and Motorcycle Cleaning
51
Storage Procedure
52
Motorcycle
52
Maintenance During Storage
52
Suzuki SV650 Owner's Manual (27 pages)
Brand:
Suzuki
| Category:
Motorcycle
| Size: 5.3 MB
Table of Contents
Table of Contents
3
The Sport of Motorcycling
3
Inspection before Riding
5
Accessories and Locating
5
Carrying a Passenger
5
Motorcycle Safety
5
Fuel
6
Engine Oil
6
Gasoline Containing MTBE
6
Gasoline/Methanol Blends
6
Location of Labels
7
Engine Coolant Solution
7
Water for Mixing
7
Location of Parts (SV650)
8
Location of Parts (SV650S)
10
Controls, Equipment and Adjustments
11
Key
11
Ignition Switch
11
Instrument Panel (SV650)
12
Tachometer
12
Coolant Temperature Check Light
12
Speedometer
12
Instrument Panel (SV650S)
13
Odometer/Trip Meter
13
Turn Signal Indicator Light
13
Fuel Indicator Light
13
Left Handlebar
15
Right Handlebar
15
Choke Lever
15
Fuel Tank Cap
16
Front Brake Lever Adjustment
16
Gearshift Lever
17
Rear Brake Pedal
17
Seat Lock and Helmet Holders
17
Front Seat
17
Side Stand
18
Rear Seat
18
Break-In
19
Suspension Adjustment
19
Rear Suspension
19
Spring Pre-Load Adjustment
19
Observe Your Initial and most Critical Service
20
Riding Tips
21
Starting the Engine
21
When the Engine Is Cold
21
When the Cold Engine Is Hard to Start
21
Starting off and Shifting
22
Using the Transmission
22
Shifting up Schedule
22
Shifting down Schedule
22
Riding on Hills
23
Stopping and Parking
23
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