Suzuki SV650 Manual
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Suzuki SV650 Manual

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California Proposition 65 Warning
WARNING
Engine exhaust, some of its constituents, and certain product com-
ponents contain or emit chemicals known to the State of California
to cause cancer and birth defects or other reproductive harm.
This manual should be considered a permanent part of the
motorcycle and should remain with the motorcycle when resold
or otherwise transferred to a new owner or operator. The
manual contains important safety information and instructions
which should be read carefully before operating the motorcycle.

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  • Page 1 California Proposition 65 Warning WARNING Engine exhaust, some of its constituents, and certain product com- ponents contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator.
  • Page 2 Indicates a potential hazard please follow the maintenance that could result in minor or instructions closely to ensure moderate injury. emission compliance. Your Suzuki dealer has experienced techni- cians that are trained to provide NOTICE your machine with the best possi-...
  • Page 3 Suzuki reserves the right to make production changes at any time, without notice and without incur- ring any obligation to make the same or similar changes to vehi- cles previously built or sold.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS THE SPORT OF MOTORCYCLING FUEL, ENGINE OIL AND COOLANT RECOMMENDATIONS CONTROLS, EQUIPMENT AND ADJUSTMENTS BREAK-IN AND INSPECTION BEFORE RIDING RIDING TIPS ACCESSORY USE AND MOTORCYCLE LOADING INSPECTION AND MAINTENANCE TROUBLESHOOTING STORAGE PROCEDURE AND MOTORCYCLE CLEANING CONSUMER INFORMATION SPECIFICATIONS INDEX...

  • Page 6: The Sport Of Motorcycling

    THE SPORT OF MOTORCYCLING MOST ACCIDENTS CAN BE AVOIDED ............. 1-2 IF YOU DON’T HAVE A HELMET, BUY A HELMET AND WEAR IT EVERY TIME YOU RIDE ..............1-2 IF A COLLISION IS IMMINENT, DO SOMETHING ..........1-3 SPECIAL SITUATIONS REQUIRE SPECIAL CARE .......... 1-4 KNOW YOUR LIMITS ..................

  • Page 7: Most Accidents Can Be Avoided

    MOST ACCIDENTS CAN BE THE SPORT OF AVOIDED MOTORCYCLING The most common type of motor- cycle accident in the U.S. occurs Your motorcycle and this owner’s when a car traveling towards a manual have been designed by motorcycle turns left in front of the people like you who enjoy motor- motorcycle.

  • Page 8: If A Collision Is Imminent, Do Something

    Helmets do not reduce essential Experienced motorcyclists learn vision or hearing. Generally, hel- to “cover” the front brake lever by mets do not cause or intensify lightly resting a couple of fingers injury if you crash. Helmets simply over the lever when riding in traffic help your skull protect your intelli- and near intersections to give gence, your memory, your per-...

  • Page 9: Special Situations Require Special Care

    SPECIAL SITUATIONS REQUIRE Riding motorcycle safely requires that your mental and SPECIAL CARE physical skills are fully part of the Of course, there are some times experience. should when full-force braking is not the attempt to operate a motor vehi- correct technique.

  • Page 10: Practice Away From Traffic

    PRACTICE AWAY FROM ACCESSORIES AND LOADING TRAFFIC The accessories you use with your motorcycle and the manner Your riding skill and your mechan- in which you load your gear onto ical knowledge form the founda- the bike might create hazards. tion for safe riding practices.

  • Page 11: Motorcycle Safety Foundation's "Riding Tips And Practice Guide" Handbook (For Owners In Usa)

    Motorcycle Safety Foundation. LABELS Your Suzuki dealer can help you Read and follow all the labels on locate fundamental the motorcycle. Make sure you advanced riding skills course understand all of the labels.

  • Page 12: Fuel, Engine Oil And Coolant Recommendations

    FUEL, ENGINE OIL AND COOLANT RECOMMENDATIONS FUEL ........................2-2 ENGINE OIL ......................2-4 ENGINE COOLANT SOLUTION ................. 2-5...
  • Page 13 NOTE: Oxygenated fuels are the use of such fuels are not the fuels which contain oxygen-carry- responsibility of Suzuki and may ing additives such as MTBE or not be covered under the New alcohol. Vehicle Limited Warranty or the Emission Control System War- ranty.
  • Page 14 NOTE: • To help minimize air pollution, Suzuki recommends that you use oxygenated fuels. • Be sure that any oxygenated fuel you use has octane rat- ings of at least 87 pump octane ((R+M)/2 method).
  • Page 15 ENGINE OIL JASO T903 The JASO T903 standard is an Suzuki recommends the use of index to select engine oils for 4- SUZUKI PERFORMANCE stroke motorcycle MOTOR OIL or equivalent engine engines. Motorcycle and ATV oil. If SUZUKI PERFORMANCE 4...
  • Page 16 Energy Conserving ENGINE COOLANT SOLUTION Suzuki does not recommend the Use “SUZUKI SUPER LONG use of “ENERGY CONSERVING” LIFE COOLANT” or “SUZUKI or “RESOURCE CONSERVING” LONG LIFE COOLANT”. oils. Some engine oils which have “SUZUKI SUPER LONG LIFE an API classification of SH, SJ or COOLANT”...
  • Page 17 “SUZUKI SUPER LONG LIFE ing ratio should not exceed 60% COOLANT” is pre-mixed to the coolant. proper ratio. Add only “SUZUKI SUPER LONG LIFE COOLANT” if coolant level drops. It is not nec- essary to dilute “SUZUKI SUPER LONG LIFE COOLANT” when...

  • Page 18: Controls, Equipment And Adjustments

    CONTROLS, EQUIPMENT AND ADJUSTMENTS LOCATION OF PARTS ..................3-2 KEY ........................3-5 IGNITION SWITCH ....................3-5 INSTRUMENT PANEL ..................3-8 LEFT HANDLEBAR ................... 3-20 RIGHT HANDLEBAR ..................3-22 FUEL TANK CAP ....................3-24 GEARSHIFT LEVER ..................3-25 REAR BRAKE PEDAL ..................3-26 SEAT LOCK .......................

  • Page 19: Location Of Parts

    CONTROLS, EQUIPMENT AND ADJUSTMENTS LOCATION OF PARTS 1 Clutch lever 2 Left handlebar switches 3 Instrument panel 4 Front brake fluid reservoir 5 Right handlebar switches 6 Throttle grip 7 Front brake lever 8 Ignition switch 9 Fuel tank cap...
  • Page 20 0 Battery and fuses A Seat lock B Tools C Engine oil filter D Engine oil drain plug E Side stand F Gearshift lever...
  • Page 21 G Rear brake fluid reservoir H Engine oil filler cap I Rear brake light switch J Rear brake pedal K Engine oil inspection window...

  • Page 22: Key

    IGNITION SWITCH Two keys come with this motorcy- The ignition switch has 4 posi- cle. Keep the spare key in a safe tions. place. “OFF” position All electrical circuits are off. The engine will not start. The key can be removed. “ON”...
  • Page 23 “P” (PARKING) position The taillight and license plate light will come on to increase visibility for temporary roadside parking at night. The key can be removed and the steering will be locked.  WARNING Turning the ignition switch to the “P” (PARKING) or “LOCK” “LOCK”...
  • Page 24 If the motorcycle falls down, turn the ignition switch off immediately. Ask your autho- rized Suzuki dealer to inspect the motorcycle for unseen damage. The key hole can be covered by turning the lid.

  • Page 25: Instrument Panel

    INSTRUMENT PANEL To change the display pattern, push the SEL button 1. The dis- play pattern changes in the order below. → → Normal Peak hold Normal Push the ADJ button 2 to exit the tachometer display pattern setting mode. Speedometer 4 The malfunction indicator light 8, The speedometer indicates the...
  • Page 26  ” 6 in the display and the “ Suzuki dealer or a qualified indicator light G comes on. As mechanic inspect your motor- soon as the engine is started, the ...
  • Page 27 If the display indicates “FI” and “ the malfunction indicator light comes on, have your autho- rized Suzuki dealer or a quali- fied mechanic inspect the fuel injection system as soon as If the fuel injection system fails, the malfunction indicator light 8 possible.
  • Page 28 Clock 0 When display indicates “CHEC” in the odometer display Time is shown when the ignition area, check the following items; switch is in the “ON” position. The • Make sure that the engine stop clock has a 12-hour display. Fol- ...
  • Page 29 NOTE: Set the meter A to odometer, • then press and hold the SEL button 1 for 2 seconds to switch between mile and km. At this time, the speedometer will be changed between mph and km/h and the instanta- neous/average fuel consump- tion meter will be changed between MPG and km/L (L/...
  • Page 30 To change the display, push the Odometer button display The odometer registers the total changes in the order below. distance that the motorcycle has been ridden. odometer ranges from 0 to 999999. NOTE: The odometer display Odometer locks at 999999 when the total distance exceeds 999999.
  • Page 31  ” B Fuel Level Indicator “ The fuel level indicator indicates the amount of fuel remaining in the fuel tank. The fuel level indica- tor displays all 6 segments when the fuel tank is full. The mark blinks when the fuel level drops below 4.2 L (4.4 US qt).
  • Page 32 Instantaneous Fuel To change the display, push the Consumption Meter/Average button display Fuel Consumption Meter/ changes in the order below. Driving Range Meter C The display has 3 functions; instantaneous fuel consumption Instantaneous fuel consumption meter, average fuel consumption meter and driving range meter. When the ignition switch is turned to the “ON”...
  • Page 33 Instantaneous fuel consumption meter The instantaneous fuel consump- tion meter displays the fuel con- sumption value only when the motorcycle is moving. However, when the motorcycle is stopping, the fuel consumption meter dis- plays “– – . –”. This meter ranges from 0.1 to 50.0 (km/L), or from 0.1 to 99.9 (MPG US, IMP).
  • Page 34 Driving range meter NOTE: The driving range meter displays • The driving range (distance) is estimated driving range (distance) an estimated value. The indi- based on the remaining fuel cation may not be the same as within the range from 1 to 999 km the actual driving distance.
  • Page 35 NOTICE Riding the motorcycle with the engine coolant temperature indicator lit can cause serious engine damage due to over- heating. If the engine coolant tempera- ture indicator light comes on, Engine Coolant Temperature Indicator “” D stop the engine to let it cool. The engine coolant temperature Do not run the engine until the is displayed by an LCD segment...
  • Page 36 If the ABS checked indicator light does not come on authorized Suzuki dealer as when the ignition switch is turned soon as possible. on, you should have the system checked by an authorized Suzuki dealer as soon as possible. 3-19...

  • Page 37: Left Handlebar

    LEFT HANDLEBAR NOTICE Holding the dimmer switch between the “” and “” position will light both the high and low headlight beam. This improper operation can dam- age the motorcycle’s headlight. Use the dimmer switch to select only the “” or “” Clutch Lever 1 position.
  • Page 38   ” 4 Turn Signal Light Switch “ ” Horn Switch “ Press the switch to sound the  Moving the switch to the “ ” posi- horn. tion will flash the left turn signals.  Moving the switch to the “ ”...

  • Page 39: Right Handlebar

    RIGHT HANDLEBAR Front Brake Lever Adjustment The distance between the throttle Engine Stop Switch 1  grip and the front brake lever is “ ” position adjustable to 5 positions. To The ignition circuit is off. The change the position, push the engine cannot start or run.
  • Page 40 ” 3 Electric Starter Switch “ Suzuki Easy Start System Use this switch to operate the Suzuki Easy Start System permits starter motor. With the ignition engine start by simple one-push switch in the “ON” position, the action on the electric starter ...

  • Page 41: Fuel Tank Cap

    FUEL TANK CAP 1 Fuel level 2 Filler neck  WARNING If you overfill the fuel tank, fuel may overflow when it expands due to engine heat or heating by the sun. Fuel that overflows can catch fire. Stop adding fuel when the fuel To open the fuel tank cap, insert the ignition key into the lock and level reaches the bottom of the...

  • Page 42: Gearshift Lever

    GEARSHIFT LEVER  WARNING Failure to follow safety precau- tions when refueling could result in a fire or cause you to breathe toxic fumes. Refuel in a well ventilated area. Make sure the engine is off and avoid spilling fuel on a hot engine.

  • Page 43: Rear Brake Pedal

    REAR BRAKE PEDAL SEAT LOCK Pressing the rear brake pedal will apply the rear brake. The brake light will come on when the rear brake is operated. To unlock the seat lock, insert the ignition key into the lock and turn it clockwise.

  • Page 44: Luggage Straps

    LUGGAGE STRAPS  WARNING Failure to install the seat prop- erly could allow the seat to move and cause loss of rider control. Latch the seat securely in its proper position. The luggage straps are folded under the seat. Extract the straps from the hooks and reinstall the seat with the straps out.

  • Page 45: Side Stand

    SIDE STAND  WARNING Riding with the side stand incompletely retracted result in an accident when you turn left. Check operation of the side stand/ignition interlock sys- tem before riding. Always retract the side stand com- An interlock system is provided to pletely before starting off.

  • Page 46: Rear Suspension

    Mishandling can cause explo- sion. • Keep away from fire and heat. • Read owner’s manual for more information. NOTE: Ask your Suzuki dealer to The rear suspension spring pre- dispose of the rear suspension load is adjustable to compensate unit.

  • Page 48: Break-In And Inspection Before Riding

    BREAK-IN AND INSPECTION BEFORE RIDING BREAK-IN ......................4-2 INSPECTION BEFORE RIDING ................4-3...
  • Page 49 Breaking in the New Tires BREAK-IN AND New tires need proper break-in to INSPECTION BEFORE assure maximum performance, RIDING just as the engine does. Wear- in the tread surface by gradually increasing your cornering lean BREAK-IN angles over the first 160 km (100 The first 800 km (500 miles) is the miles) before attempting maxi- most important in the life of your...
  • Page 50 Allow the Engine Oil to INSPECTION BEFORE RIDING Circulate before Riding  WARNING Allow enough idling time after warm or cold engine start up Failure to inspect your motor- before revving the engine or plac- cycle before riding and to prop- ing the transmission in gear.
  • Page 51 Check the condition of the motor- Brakes • Proper pedal and lever cycle to help make sure that you ( 3-22, operation 3-26, 7-29) • Fluid level in the reservoir do not have mechanical problems to be above “LOWER” line or get stranded somewhere when •...

  • Page 52: Riding Tips

    RIDING TIPS STARTING THE ENGINE ..................5-2 STARTING OFF AND SHIFTING ................ 5-3 USING THE TRANSMISSION ................5-4 RIDING ON HILLS ....................5-6 STOPPING AND PARKING ................5-6 CARRYING A PASSENGER ................5-10...

  • Page 53: Starting The Engine

    When the Engine is Warm: RIDING TIPS Close the throttle completely and push the electric starter switch. STARTING THE ENGINE When a Warm Engine is Hard to Before attempting to start the Start: engine, make sure: Open the throttle slightly and 1.

  • Page 54: Starting Off And Shifting

    Suzuki Easy Start System STARTING OFF AND SHIFTING Suzuki Easy Start System permits  WARNING engine start by simple one-push action on the electric starter Riding at excessive speeds switch. When the transmission is increases your chances of los- in neutral, the engine can be...

  • Page 55: Using The Transmission

    USING THE TRANSMISSION  WARNING The transmission is provided to keep engine operating Sudden side winds, which can smoothly in its normal operating occur when being passed by speed range. The gear ratios larger vehicles, at tunnel exits have been carefully chosen to or in hilly areas, can cause you meet the characteristics of the to lose control of the motorcy-...
  • Page 56  WARNING NOTICE Downshifting when engine Revving the engine into the red speed is too high can; zone can cause severe engine • cause the rear wheel to skid damage. and lose traction due to increased engine braking, Never allow the engine to rev resulting in an accident;...

  • Page 57: Riding On Hills

    RIDING ON HILLS STOPPING AND PARKING • When climbing steep hills, the Anti-lock Brake System (ABS) motorcycle may begin to slow (SV650A) down and show lack of power. This model is equipped with an At this point you should shift to Anti-lock Brake System (ABS) a lower gear so that the engine designed to help prevent wheel...
  • Page 58 NOTE: In some situations, a  WARNING motorcycle with ABS may require a longer stopping distance to stop Failure to use good judgment on loose or uneven surfaces than with ABS can be hazardous. an equivalent motorcycle without ABS cannot make up for bad ABS.
  • Page 59 How the ABS Works Stopping and Parking (SV650A) 1. Twist the throttle grip away ABS works by electronically con- from yourself to close the trolling braking pressure. A com- throttle completely. puter monitors wheel rotation 2. Apply the front and rear brakes speed.
  • Page 60 5. Park the motorcycle on a firm,  WARNING flat surface where it will not fall over. Hard braking on wet, loose, rough, or other slippery sur-  CAUTION faces can cause wheel skid and loss of control. A hot muffler can cause severe burns.

  • Page 61: Carrying A Passenger

    6. Turn the ignition switch to the CARRYING A PASSENGER “OFF” position. Before you invite someone to be a 7. Turn the handlebars all the passenger on your motorcycle, way to the left and lock the you need to be thoroughly familiar steering for security.

  • Page 62: Accessory Use And Motorcycle Loading

    ACCESSORY USE AND MOTORCYCLE LOADING ACCESSORY USE ....................6-2 ACCESSORY INSTALLATION GUIDELINES ............ 6-2 LOADING LIMIT ....................6-3 LOADING GUIDELINES ..................6-4 MODIFICATION ....................6-4...

  • Page 63: Accessory Use

    It is not possible center of gravity as is feasible. for Suzuki to test each accessory Check that mounting on the market or combinations of brackets and other attach- all the available accessories;...

  • Page 64: Loading Limit

    • Certain accessories displace LOADING LIMIT the rider from his or her normal  WARNING riding position. This limits the freedom of movement of the rider and may limit control abil- Overloading or improper load- ity. ing can cause loss of motorcy- •...

  • Page 65: Loading Guidelines

    Suzuki’s limited warranties may • Keep cargo weight low and as not cover damage caused by close to the center of the modifications that would change motorcycle as possible.

  • Page 66: Inspection And Maintenance

    INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE ................7-2 TOOLS ......................... 7-5 FUEL TANK LIFT ....................7-5 LUBRICATION POINTS ..................7-6 BATTERY ......................7-7 AIR CLEANER ....................7-11 SPARK PLUG ....................7-14 ENGINE OIL ....................... 7-18 ENGINE IDLE SPEED INSPECTION ..............7-22 THROTTLE CABLE PLAY ................

  • Page 67: Maintenance Schedule

    (*). You may perform the unmarked maintenance items by referring to the instructions in this section, if you have mechanical experience. If you are not sure how to do any of the jobs, ask your Suzuki dealer to do the maintenance.
  • Page 68 Breathing carbon When replacing parts on your monoxide can cause death or vehicle, use only genuine severe injury. Suzuki replacement parts or Never start the engine or let it their equivalent. run indoors or where there is little or no ventilation.
  • Page 69 – Throttle cable play ( 7-22) * Throttle valve synchronization I (CA. only) – – “SUZUKI SUPER LONG Replace every 4 years or 48000 km (29000 miles) LIFE COOLANT” (Blue) “SUZUKI LONG LIFE * Engine coolant COOLANT” (Green) or an (...

  • Page 70: Tools

    TOOLS FUEL TANK LIFT 1. Place the motorcycle on the side stand. 2. Remove the seat by referring to the SEAT LOCK section. A tool kit is provided with your motorcycle. It is located under the seat. 3. Remove the bolts and fasten- ers.

  • Page 71: Lubrication Points

    Do not apply grease and oil to NOTE: A prop stay is available at electrical switches. your Suzuki dealer. The prop stay part number is 44560-23H00.  WARNING If you lift up the fuel tank when it is full, fuel can seep out from the fuel tank cap, creating a fire hazard.

  • Page 72: Battery

    BATTERY The battery is a sealed type bat- tery and requires no mainte- nance. Have your dealer check the battery’s state of charge peri- odically. The standard charging rate is 1.2A × 5 to 10 hours and the max- imum rate is 5.0A × 1 hour. Never exceed the maximum charging rate.
  • Page 73 Battery Removal  WARNING To remove the battery, follow the procedure below: Batteries produce flammable 1. Place the motorcycle on the hydrogen which side stand. explode if exposed to flames or 2. Remove the seat by referring sparks. to the SEAT LOCK section. Keep flames and sparks away from the battery.
  • Page 74 5. Disconnect the negative (–) terminal 3. 6. Remove the cap. Disconnect the positive (+) terminal 4. 7. Remove the battery 5. To install the battery: 1. Install battery reverse order of removal. 2. Connect the battery terminals securely. NOTICE 4.
  • Page 75 The recycling of materials will help to conserve natural resources. more detailed information about dispos- ing or recycling of the used bat- tery, consult your Suzuki dealer. 7-10...

  • Page 76: Air Cleaner

    AIR CLEANER NOTICE The air cleaner element must be kept clean to provide good engine Failure to inspect the air power and gas mileage. If you use cleaner element frequently if your motorcycle under normal the vehicle is used in dusty, low-stress conditions, you should wet, or muddy conditions can service the air cleaner at the inter-...
  • Page 77 Air Cleaner Element Removal Air Cleaner Element Cleaning 1. Lift the fuel tank by referring to the FUEL TANK LIFT section. Carefully use an air hose to blow the dust from the air cleaner ele- 2. Remove the seven screws. ment.
  • Page 78 Installation Air Cleaner Drain Plug Reinstall the air cleaner element in reverse order of removal. NOTICE A torn air cleaner element will allow dirt to enter the engine and can damage the engine. Replace the air cleaner element with a new one if it is torn. Carefully examine cleaner element for tears dur-...

  • Page 79: Spark Plug

    Improper spark plug selection type may be needed. Consult may cause electronic interfer- your Suzuki dealer or a qualified ence with your motorcycle’s igni- mechanic if your plug insulator is tion system, resulting not a light brown color.
  • Page 80 SPARK PLUG REMOVAL Front Side To remove the spark plugs, follow the procedure below:  CAUTION A hot radiator and hot engine can burn you. Wait until the radiator and engine are cool enough to touch with bare hands before 1.
  • Page 81 Rear Side Spark Plug Inspection 1. Lift the fuel tank by referring to the FUEL TANK LIFT section. 0.8 – 0.9 mm (0.031 – 0.035 in) 2. Pull off the spark plug caps. Adjust the spark plug gap to 0.8 – 3.
  • Page 82 Installation To install a spark plug, turn it in as far as possible with your fingers, then tighten it with a wrench. NOTICE Improper installation of the spark plug can damage your motorcycle. An overly-tight or cross-threaded spark plug will NOTE: When installing the spark damage the aluminum threads plug caps, point the arrow marks...

  • Page 83: Engine Oil

    ENGINE OIL NOTICE Engine life depends on oil amount and quality. Daily oil level checks Operating the motorcycle with and periodic changes are two of too little or too much oil can the most important maintenance damage the engine. items to be performed. Place the motorcycle on level Engine Oil Level Check ground.
  • Page 84 Engine Oil and Filter Change  CAUTION Change the engine oil and oil filter at the scheduled times. The Hot engine oil and exhaust engine should always be warm pipes can burn you. when the oil is changed so the oil will drain easily.
  • Page 85 Suzuki “cap type” oil filter Be sure to use a genuine wrench or a “strap type” filter Suzuki oil filter or an equiva- wrench of the proper size. lent one designed for your motorcycle.
  • Page 86 3 with a new one. Reinstall the NOTE: If you do not have a proper drain plug 2 and gasket 3. oil filter wrench, have your Suzuki Tighten the drain plug securely dealer perform this service. with a torque wrench. Pour about 2750 ml (2.9 US qt) of the...

  • Page 87: Engine Idle Speed Inspection

    1200 – 1400 r/min when the engine is warm. NOTE: If the engine idle speed is not within the specified range, ask your Suzuki dealer or a qualified mechanic to inspect and repair the motorcycle. 2.0 – 4.0 mm (0.08 – 0.16 in) To adjust the cable play: 1.

  • Page 88: Fuel Hose

    Throttle Cable Boots FUEL HOSE The throttle cable has boots. Inspect the fuel hose for damage Check that the boots are fit and fuel leakage. If any defects securely. Do not apply water are found, the fuel hose must be directly to the boots when wash- replaced.

  • Page 89: Clutch

    5. Tighten the lock nuts, 1 and 2. Remove the filler cap and add 3, after finishing adjustment. specified engine coolant through the filler hole. NOTE: Any maintenance of the clutch other than the clutch cable play should be performed by your Suzuki dealer. 7-24...
  • Page 90 • If the engine coolant reservoir leakage. If any defects are found, is empty, check the radiator ask your Suzuki dealer to replace coolant level. the radiator hose with a new one.  WARNING Engine coolant is harmful or fatal if swallowed or inhaled.

  • Page 91: Drive Chain

    • Kinked or binding links take your motorcycle to an autho- • Excessive wear rized Suzuki dealer if the drive • Improper chain adjustment chain needs to be replaced. If you find anything wrong with the The condition and adjustment of...
  • Page 92 Drive Chain Cleaning and NOTICE Oiling 1. Remove dirt and dust from the Some drive chain lubricant drive chain. Be careful not to contains solvents and addi- damage the seal ring. tives which could damage the 2. Clean the drive chain with a seal rings in the drive chain.
  • Page 93 Drive Chain Adjustment To adjust the drive chain, follow the procedure below: 20 – 30 mm (0.8 – 1.2 in) Inspect the drive chain slack before each use of the motorcy- cle. Place the motorcycle on the side stand. The drive chain should 1.

  • Page 94: Brakes

    MAINTENANCE SCHEDULE. leaks. Brake Hose Inspection Inspect the brake hoses and hose joints for cracks, damage or brake fluid leakage. If any defects are found, ask your Suzuki dealer to replace the brake hose with a new one. 7-29...
  • Page 95  WARNING  WARNING Brake fluid will gradually Brake fluid is harmful or fatal if absorb moisture through the swallowed, and harmful if it brake hoses. Brake fluid with comes in contact with skin or high water con-tent lowers the eyes.
  • Page 96 If you need to replace brake pads, have your Suzuki dealer do this work. Inspect and main- tain the brake pads as recom- mended. 7-31...
  • Page 97 Rear Brake Adjustment  WARNING The rear brake pedal must be adjusted to set the clearance If you ride this motorcycle after between the pedal and the foot- brake system repair or brake rest. Adjust the brake pedal as fol- replacement without lows:...

  • Page 98: Tires

    TIRES NOTICE  WARNING An incorrectly adjusted brake pedal may force brake pads to The tires on your motorcycle continuously rub against the form the crucial link between disk, causing damage to the your motorcycle and the road. pads and disk. Failure to take the precautions below may result in an accident Follow the steps in this section...
  • Page 99 Tire Pressure and Loading  WARNING Proper tire pressure and proper tire loading are important factors. Failure to perform break-in of Overloading your tires can lead to the tires could cause tire slip tire failure and loss of motorcycle and loss of control, which control.
  • Page 100 Tire Condition and Type Tire condition and tire type affect motorcycle performance. Cuts or cracks in the tires can lead to tire failure and loss of motorcycle con- trol. Worn tires are susceptible to puncture failures and subsequent loss of motorcycle control. Tire wear also affects the tire profile, changing motorcycle...
  • Page 101 • Do not use an external repair sooner. plug to repair a puncture since the plug may work loose as a • Ask your Suzuki dealer or a result of the cornering forces qualified mechanic to per- experienced by a motorcycle form tire repair, replacement, tire.

  • Page 102: Side Stand/Ignition Interlock System

    If the engine continues to run with the side stand down and the transmission in gear, then the side stand/igni- tion interlock system is not work- properly. Have your motorcycle inspected authorized Suzuki dealer or some other qualified service mechanic. 7-37...

  • Page 103: Front Wheel Removal

    NOTE: A special tool is necessary ing the mounting bolt. to loosen the shaft 3. The special tool is available at your Suzuki dealer. 6. Place an accessory service stand or equivalent under the swingarm to help stabilize the rear end.
  • Page 104  WARNING Failure to extend brake pads after installing the wheel can cause poor braking perfor- mance and may result in an accident. Before riding, “pump” the 8. Turn the axle counterclockwise brake lever repeatedly until the and draw it out. brake pads are pressed against the brake disks and proper lever stroke and firm feel are...

  • Page 105: Rear Wheel Removal

    Removing the rear wheel with- use one, ask your authorized out use of an accessory stand Suzuki dealer to check the can result in your motorcycle bolts and nuts. falling over and being dam- aged.
  • Page 106 1. Place the motorcycle on the side stand. 6. Draw out the axle shaft. 2. (SV650A) Remove the rear wheel speed sensor by remov- ing the mounting bolt. 7. With the wheel moved forward, remove the chain from the sprocket. 3.
  • Page 107 It is very difficult to force procedure, have your autho- the pads back into the caliper rized Suzuki dealer or a qual- assembly. ified mechanic do this. 10.To replace the wheel, reverse the complete sequence listed.

  • Page 108: Light Bulb Replacement

    LIGHT BULB REPLACEMENT HEADLIGHT To replace the headlight bulb, per- The wattage rating of each bulb is form the following step: shown in the following chart. When replacing a burned out bulb, always use the same watt- age rating. NOTICE Failure to use a light bulb with the correct wattage rating can overload the electrical system...
  • Page 109 Headlight Beam Adjustment The headlight beam can be adjusted both up and down or right and left if necessary. 3. Disconnect the socket 1 from the headlight and remove the rubber cap 2. To adjust the beam up and down: Loosen the adjuster 1.
  • Page 110 TURN SIGNAL LIGHT LICENSE PLATE LIGHT To replace the turn signal light To replace the license plate light bulb, follow these directions. bulb, follow the procedure steps: 1. Remove the screws 1 and 1. Remove the screw and take off the lens.

  • Page 111: Fuses

    To access the fuse, replacing the blown fuse with a remove the seat by referring to new fuse. Consult your Suzuki the SEAT LOCK section. One 30A dealer for the electrical system spare fuse is located in the starter check and repair.

  • Page 112: Catalytic Converter

    FUSE LIST CATALYTIC CONVERTER • 30A MAIN fuse protects all The purpose of the catalytic con- electrical circuits. verter is to minimize the amount • 10A HEAD-HI fuse protects of harmful pollutants in your the headlight high beam and motorcycle’s exhaust.
  • Page 113  WARNING NOTICE Improper motorcycle opera- If you park or operate the tion can cause catalyst or other motorcycle in areas where motorcycle damage. there are combustible materi- als such as dry grass or leaves, To avoid damage to the catalyst these materials may come in or other related components, contact with the catalytic con-...

  • Page 114: Troubleshooting

    TROUBLESHOOTING FUEL SUPPLY CHECK ..................8-2 IGNITION SYSTEM CHECK ................8-3...
  • Page 115 Suzuki dealer. Refer to the “INSTRUMENT PANEL” sec- NOTICE tion for an explanation of the mal- function indicator light.
  • Page 116 3. If there is no spark, clean the machine authorized spark plug. Replace it if neces- Suzuki dealer. Refer to the sary. Retry the above proce- “INSTRUMENT PANEL” sec- dure with the cleaned spark tion for an explanation of the plug or a new one.

  • Page 118: Storage Procedure And Motorcycle Cleaning

    STORAGE PROCEDURE AND MOTORCYCLE CLEANING STORAGE PROCEDURE ..................9-2 PROCEDURE FOR RETURNING TO SERVICE ..........9-3 CORROSION PREVENTION ................9-3 MOTORCYCLE CLEANING ................9-4 INSPECTION AFTER CLEANING ............... 9-6...

  • Page 119: Storage Procedure

    Suzuki recommends that you entering. trust this maintenance work to your Suzuki dealer. If you wish to BATTERY service the machine for storage 1. Remove the battery from the yourself, follow the general guide-...

  • Page 120: Procedure For Returning To Service

    PROCEDURE FOR RETURNING CORROSION PREVENTION TO SERVICE It is important to take good care of your motorcycle to protect it from 1. Clean the entire motorcycle. corrosion and keep it looking new 2. Remove the oily rags from the for years to come. air cleaner intake and muffler outlet.

  • Page 121: Motorcycle Cleaning

    Do not use gone through to the bare hard materials which metal, have a Suzuki dealer scratch the paint. make the repair. 2. Wash the entire motorcycle • Store your motorcycle in a dry, with a mild detergent or car well-ventilated area.
  • Page 122 NOTE: The headlight lens can be NOTICE fogged after washing the motorcy- cle or riding in the rain. Headlight High pressure washers such as fogging will be cleared gradually those found at coin-operated when the headlight is turned on. car washes have enough pres- When clearing the headlight lens sure to damage the parts of fogging, run the engine to avoid...

  • Page 123: Inspection After Cleaning

    Waxing the Motorcycle INSPECTION AFTER CLEANING After washing the motorcycle, For extended life of your motorcy- waxing and polishing are recom- cle, lubricate it according to the mended to further protect and “LUBRICATION POINTS” section. beautify the paint.  WARNING •...
  • Page 124 CONSUMER INFORMATION WARRANTIES ....................10-2 EMISSION CONTROL SYSTEMS ..............10-3 REPORTING SAFETY DEFECTS ..............10-4 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED ...... 10-5 ON-BOARD MOTORCYCLE COMPUTER DATA INFORMATION ....10-6 SERIAL NUMBER LOCATION ................10-7 LOCATION OF LABELS ................... 10-8 10-1...

  • Page 125: Consumer Information

    Suzuki limited warranties and the CONSUMER Federal and California Emission INFORMATION Control System Limited Warranty may not cover damage caused by modifications that would change WARRANTIES the original vehicle specifications The warranties for your motorcy- including, without limitation, modi- cle are explained in a separate...

  • Page 126: Emission Control Systems

    If parts tions set specific standards for replacement is necessary, replace exhaust emission output levels the parts with Genuine Suzuki and fuel permeation emissions, parts or their equivalent. Installing as well as particular servicing improper replacement parts or requirements.

  • Page 127: Reporting Safety Defects

    REPORTING SAFETY DEFECTS To contact Suzuki Motor of Amer- ica, Inc., owners in the continental If you believe that your vehicle United States can call toll-free 1- has a defect which could cause a 800-444-5077, or write to: Suzuki crash or could cause injury or Motor of America, Inc.

  • Page 128: Tampering With Noise Control System Prohibited

    Removing or puncturing the air rendered inoperative by any cleaner case, cleaner person. cover, baffles, or any other component which conducts intake air. Whenever replacing parts on your motorcycle, Suzuki recommends that you use genuine Suzuki replacement parts or their equiva- lent. 10-5...

  • Page 129: On-Board Motorcycle Computer Data Information

    Suzuki may use as engine speed and throttle the data for research conducted position are monitored to pro- by Suzuki, make the data avail- vide emission control and to able for outside research if need provide optimum fuel econ- is shown and confidentiality is omy.

  • Page 130: Serial Number Location

    SERIAL NUMBER LOCATION Write down the serial numbers here for your future reference. You need to know the frame and engine serial numbers to get title Frame No.: documents for your motorcycle. You also need these numbers to help your dealer when you order Engine No.: parts.

  • Page 131: Location Of Labels

    The owner’s manual contains important safety information and instructions which should be read carefully before operating the vehicle. If the vehicle has been resold, obtain the owner’s manual from the previous owner or contact your local SUZUKI dealer for assistance. 10-8...
  • Page 132 V E H I C L E E M I S S I O N C O N T R O L I N F O R M A T I O N S U Z U K I M O T O R C O R P O R A T I O N D I S P L A C E M E N T : 6 4 5 E N G I N E F A M I L Y :...

  • Page 133: Specifications

    Wheelbase ............1445 mm (56.9 in) Ground clearance..........135 mm (5.3 in) Seat height ............785 mm (30.9 in) Curb mass ............197 kg (434 lbs) ... SV650A 195 kg (430 lbs) ... SV650 ENGINE Type..............Four-stroke, liquid-cooled, DOHC, 90° V-twin Number of cylinders ........2 Bore..............81.0 mm (3.189 in)
  • Page 134 ELECTRICAL Ignition type .............Electronic ignition (Transistorized) Spark plug ............NGK MR8E-9 Battery .............12V 36 kC(10 Ah)/10 HR Generator ............Three-phase A.C. generator Fuse ..............30/10/10/15/15/10/15A ABS fuse ............30A ... SV650A Headlight ............12V 60/55W (H4) Brake light/Taillight...........LED License plate light..........12V 5W Turn signal light ..........12V 21W Speedometer light ...........LED Tachometer light ..........LED Turn signal indicator light.........LED...
  • Page 135 INDEX ACCESSORIES AND EMISSION CONTROL LOADING ....... 1-5 SYSTEMS ......10-3 ACCESSORY INSTALLATION ENGINE COOLANT .....7-24 GUIDELINES......6-2 ENGINE COOLANT ACCESSORY USE ....6-2 SOLUTION ......2-5 AIR CLEANER ..... 7-11 ENGINE IDLE SPEED INSPECTION......7-22 ENGINE OIL ....2-4 7-18 BATTERY....... 7-7 BE EXTRA SAFETY- CONSCIOUS ON FRONT WHEEL...
  • Page 136 IF A COLLISION IS IMMINENT, MAINTENANCE DO SOMETHING ....1-3 SCHEDULE ......7-2 IF YOU DON’T HAVE A HELMET, MODIFICATION .....6-4 BUY A HELMET AND WEAR IT MOST ACCIDENTS CAN BE EVERY TIME YOU RIDE ..1-2 AVOIDED .......1-2 IGNITION SWITCH ....3-5 MOTORCYCLE IGNITION SYSTEM CLEANING ......9-4...
  • Page 137 REAR BRAKE PEDAL ..3-26 TAMPERING WITH NOISE REAR WHEEL CONTROL SYSTEM REMOVAL......7-40 PROHIBITED......10-5 REPORTING SAFETY THROTTLE CABLE DEFECTS......10-4 PLAY ........7-22 RIDING ON HILLS ....5-6 TIRES ........7-33 RIGHT HANDLEBAR ... 3-22 TOOLS ........7-5 SEAT LOCK ......3-26 USING THE SERIAL NUMBER TRANSMISSION ....5-4...

This manual is also suitable for:

Sv650a

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