User Manuals: Suzuki K6A-YH6 Engine Repair

Manuals and User Guides for Suzuki K6A-YH6 Engine Repair. We have 1 Suzuki K6A-YH6 Engine Repair manual available for free PDF download: Technical/Repair Manual

Suzuki K6A-YH6 Technical/Repair Manual

Suzuki K6A-YH6 Technical/Repair Manual (113 pages)

Brand: Suzuki | Category: Engine | Size: 8.93 MB

Table of Contents

Table of Contents

4
Chapter 2 Specifications and General Information

11
Chapter 4 Theory of Operation

27
- Theory of Operation
  27
  - General Engine Operation
    28
  - Air Intake, Fuel, and Exhaust
    30
  - Cooling System
    31
- Thermostat
  32
- Water Pump
  32
- Front Cover, Timing Chain, and Tensioner
  33
  - Front Cover
    34
  - Timing Chain
    34
  - Tension Adjuster
    34
- Cylinder Head and Valve Train
  35
  - Head Gasket
    36
  - Camshaft
    36
- Lubrication System
  37
- Cylinder Block and Lower Crankcase
  39
  - Crankshaft
    39
  - Connecting Rod
    40
  - Piston, Piston Rings, and Piston Pin
    40
Chapter 5 Tests and Adjustments

41
- Air Intake and Exhaust Systems
  42
- Intake Manifold Vacuum Test
  42
- PCV Valve/Hose Test
  42
- Cooling System
  43
  - Thermostat Test
    43
- Cylinder Head, Cams, and Valve Train
  43
  - Valve Clearance Check and Adjustment
    43
  - Cylinder Compression Test
    46
- Lubrication System
  47
  - Oil Pressure Test
    47
Chapter 6 Diagnostic Troubleshooting

49
- Diagnostic Troubleshooting
  49
  - Troubleshooting
    50
- Engine Starts Hard (but Cranks Properly)
  50
- Insufficient Engine Power
  50
- Poor Idling
  50
- Engine Overheats
  51
- Engine Surges or Misses
  51
- Poor Throttle Response
  51
- Excessive Fuel Consumption
  52
- Excessive Oil Consumption
  52
- Low Oil Pressure
  52
- Excessive Engine Noise
  53
- Excessive Engine Vibration
  53
- White Exhaust Smoke
  53
Chapter 7 Repair

55
- Repair
  55
- Air Intake and Exhaust Systems
  57
- ISC (Idle Speed Control) Valve
  57
- Pressure Sensor
  57
- Throttle Position Sensor
  57
- Intake Manifold
  58
- PCV Valve
  58
- Throttle Body
  58
- Heat Shield
  60
- Oxygen Sensor
  60
- Exhaust Manifold
  61
- Electrical System
  62
  - Ignition Coils
    62
  - Spark Plugs
    62
- Fuel System
  63
  - Injectors
    63
- Cooling System
  64
  - Water Pump
    64
  - Thermostat
    64
  - Water Temperature Sensor
    65
  - Thermostat Housing
    65
- Front Cover, Timing Chain, and Tensioner
  66
  - Cam Angle Sensor
    66
  - Front Cover
    66
  - Tension Adjuster
    68
  - Timing Chain
    68
- Cylinder Head, Cams, and Valve Train
  71
  - Cam Cover
    71
  - Camshafts
    73
  - Cylinder Head
    78
  - Valves
    81
- Lubrication System
  84
  - Dipstick Tube
    84
  - Oil Pan
    84
  - Oil Pump Pickup
    85
  - Crankshaft Baffle
    86
  - Oil Pressure Sending Unit
    86
  - Oil Pump
    87
- Crankshaft Pulley
  91
- Cylinder Block and Lower Crankcase
  91
- Knock Sensor
  91
- Connecting Rods and Pistons
  92
- Idler Pulley
  92
- Lower Crankcase, Cylinder Block, and Crankshaft
  96
- Tools and Materials
  103

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