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Scania DI13 series Manuals
Manuals and User Guides for Scania DI13 series. We have
13
Scania DI13 series manuals available for free PDF download: Installation Manual, Operator's Manual
Scania DI13 series Operator's Manual (97 pages)
PDE Marine engine
Brand:
Scania
| Category:
Engine
| Size: 4.87 MB
Table of Contents
Table of Contents
2
Start of Warranty
3
Introduction
4
Certification
4
Power Classes
5
Environment and Safety
6
Environmental Liability
6
Safety
6
Warnings and Advisories
7
Gines
12
Emission Control Systems Warranty
12
Emission Control System Warranty Statement
12
General Warranty Provisions
12
Warranty Period
12
Parts Covered by the Warranty
13
General Warranty Limitations
13
Specific Warranty Exclusions
14
Customer Support
15
Engine Data Plate
16
Component Identification
17
Engine
17
SCR System
18
Starting and Running
19
Checks before First Start
19
Checks before Running
21
Starting the Engine
21
Running
21
Engine Shutdown
25
Checks after Driving
26
Maintenance
27
Maintenance Interval
28
Lubrication System
29
Oil Grade
29
Oil Analysis
31
Checking the Oil Level
32
Maximum Angles of Inclination During Operation
32
Changing the Oil
33
Cleaning the Centrifugal Oil Cleaner
34
Operational Testing of the Centrifugal Oil Cleaner
38
Renewing the Oil Filter
39
Renewing the Commutative Oil Filter
39
Air Cleaner
40
Reading the Vacuum Indicator
40
Renewing the Air Cleaner Filter Element and Safety Cartridge
41
Renewing an Air Filter with a Non-Renewable Ele
41
Ment
41
Cooling System
42
Coolant
42
Checking the Coolant Level
47
Checking the Coolant's Antifreeze and Corrosion Protection
48
Checking the Sacrificial Anodes
49
Checking the Sea Water Pump Impeller
50
Changing the Coolant and Cleaning the Cooling
51
System
51
Fuel System
62
Cleanliness Requirements
62
Checking the Fuel Level
62
Draining and Renewing the Single Water Separat- Ing Prefilter (Option)
63
Ter (Option)
63
Renewing the Fuel Filter
68
Renewing and Venting Commutative Fuel Filters
69
Venting the Fuel System
70
Miscellaneous
72
Checking the Drive Belt
72
Checking for Leakage
73
Checking and Adjusting the Valve Clearance and Unit Injectors
74
Renewing the Reductant Filters
79
Quality Requirements for Fuel
82
Diesel
82
Biodiesel (FAME)
85
Hvo
86
Gtl
86
Reductant with SCR
87
32.5% by Weight of Urea
88
Preparing the Engine for Storage
89
Preservative Products
89
Preparations for Storage
90
Technical Data
92
General Data
92
Lubrication System
93
Intake System
93
Cooling System
93
Injection System
94
Electrical System
94
Material Content
94
Scania Assistance
95
Tightening Torque for Screw Joint
96
Screws and Nuts
96
Hose Clamps
97
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Scania DI13 series Installation Manual (106 pages)
Brand:
Scania
| Category:
Engine
| Size: 21.19 MB
Table of Contents
Table of Contents
2
Changes from the Previous Issue
3
System Overview
3
List of Abbreviations
3
Voltage Designations
3
System Overview
4
Positioning of the Displays
6
Connection
8
Electrical Cables
8
Junction Box, Connection
9
Junction Box, Components
13
Main Display (DCU), Connections
14
Auxiliary Display (RP), Connections
23
Safety Module (SDU), Connection
25
Gateway - Overview
25
Position of the Monitors on the Engine
26
Connecting Emergency Stop
27
Engine Shutdown Override in Systems with Safety Device Unit (SDU)
28
Using the Main Display
29
First Start
29
Buttons on the Displays
32
Functions and Display Modes
32
Configuring the Main Display and Upgrading Software with USB Memory Stick
34
Configuring the Main Display with a USB Memory Stick
35
Upgrading the Main Display or Auxiliary Display Software
36
Copying One Configuration File in the Main Display
36
Configuring the Main Display and Connecting Equipment, Examples
37
Connecting a Computer to the Main Display
37
03:04 Issue 2.0 En-GB
38
03:04 Issue 2.0 En-GB
39
Important System Settings
40
Examples of Connection of Sensors and Micro Switches
41
Configuring the Main Display, Detailed Description
59
Homepage
59
File Management: Dcu > File
60
Configuring Flexible Connections: Dcu > I/O Configuration > Flexible I/O
61
Configuring Input Signals: Dcu > I/O Configuration > Config Inputs
62
Configure Output Signals: Dcu > I/O Configuration / Config Outputs
76
Designing Instrument Pages: Dcu > User Interface
80
Set the Sequences for Starting, Stopping and for Lubrication: Dcu > Start/Stop/Pre- Lube
84
Changing the Engine Designation: Dcu > Engine Model
86
Setting the Maintenance Interval: Dcu > Service Interval
86
Network Settings: Dcu > Communication
88
Other Functions: Dcu > Miscellaneous
89
Sdu
93
Main Display Administration Section
94
Auxiliary Display
99
First Start
99
Auxiliary Display Administration Section
100
Scania DI13 series Operator's Manual (74 pages)
Brand:
Scania
| Category:
Engine
| Size: 3.55 MB
Table of Contents
Important Information
1
Table of Contents
2
Introduction
3
Power Classes
4
Environment and Safety
5
Environmental Responsibility
5
Safety
5
Warnings and Advisories
6
Certification
12
Engine Data Plate
13
Component Identification
14
Starting and Running
15
Checks before First Start
15
Checks before Running
15
Starting the Engine
15
Running
16
Engine Shutdown
18
Checks after Running
18
Maintenance
19
Maintenance Intervals
20
Lubrication System
21
Oil Grade
21
Oil Analysis
22
Checking Oil Level
22
Changing the Oil
23
Oil Grade Labels
24
Cleaning the Centrifugal Oil Cleaner
25
Operational Testing
29
Renewing the Oil Filter
30
Renewing the Double, Commutative Oil Filter
30
Cooling System
32
Coolant
32
Checking Coolant Level
35
Checking Coolant Antifreeze and Corrosion Pro
36
Tection
36
Checking Sacrificial Anodes
37
Checking the Sea Water Pump Impeller
37
Changing the Coolant and Cleaning the Cooling
39
System
39
Air Cleaner
48
Reading the Air Cleaner Vacuum Indicator
48
Renewing the Air Cleaner Filter Element
48
Renewing the Air Cleaner Safety Cartridge
49
Renewing an Air Filter with a Non-Renewable Ele
49
Ment
49
Fuel System
50
Checking Fuel Level
50
Renewing the Fuel Filter
51
Renewing and Bleeding Double, Commutative
52
Fuel Filters
52
Renewing the Water Separating Fuel Filter
53
Bleeding the Fuel System Using a Hand Pump
54
Bleeding the Fuel System Using a Suction Tool
55
Miscellaneous
56
Checking the Drive Belt
56
Checking for Leaks
57
Checking and Adjusting the Valve Clearance
58
Diesel
64
Composition of the Fuel
64
Sulphur Content of Fuel
64
Using DMX and DMA Fuels in Marine Engines
64
Temperature Dependency of the Fuel
65
Biodiesel (FAME)
65
Preparing the Engine for Storage
66
Handling the Engine
66
Preservative Coolant
66
Preservative Fuel
66
Preservative Oil
66
Preparations for Storage
67
EC Declaration of Conformity
69
Technical Data
70
General Data
70
Lubrication System
71
Injection System
71
Cooling System
72
Intake System
72
Electrical System
72
Material Content
73
Scania Assistance
74
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Scania DI13 series Operator's Manual (79 pages)
Brand:
Scania
| Category:
Engine
| Size: 3 MB
Table of Contents
Important Information
1
Introduction
3
Power Classes
4
Environment and Safety
5
Scania CV AB 2016, Sweden
6
Warnings and Advisories
7
Scania CV AB 2016, Sweden
8
Scania CV AB 2016, Sweden
9
Scania CV AB 2016, Sweden
10
Scania CV AB 2016, Sweden
11
Scania CV AB 2016, Sweden
12
Scania CV AB 2016, Sweden
13
Scania CV AB 2016, Sweden
14
Scania CV AB 2016, Sweden
15
Certification
16
Engine Data Plate
17
Component Identification
18
Starting and Running
19
Starting the Engine
20
Running
21
Scania CV AB 2016, Sweden
22
Scania CV AB 2016, Sweden
23
Engine Shutdown
24
Checks after Running
25
Inspection
26
Engines with few Hours of Operation
27
Inspection Interval
28
Lubrication System
29
Oil Analysis
30
Changing the Oil
31
Renewing the Oil Filter
32
Labels for Top-Up Engine Oil Grade
33
Cleaning the Centrifugal Oil Cleaner
34
Scania CV AB 2016, Sweden
35
Scania CV AB 2016, Sweden
36
Scania CV AB 2016, Sweden
37
Scania CV AB 2016, Sweden
38
Operational Testing
39
Cooling System
40
Scania CV AB 2016, Sweden
41
Scania CV AB 2016, Sweden
42
Scania CV AB 2016, Sweden
43
Checking Coolant Level
44
Checking the Sacrificial Anodes
45
Checking Antifreeze and Corrosion Inhibitor
46
Antifreeze and Corrosion Inhibitor
47
Changing Coolant
48
Scania CV AB 2016, Sweden
49
Cleaning the Cooling System
50
Scania CV AB 2016, Sweden
51
Scania CV AB 2016, Sweden
52
Scania CV AB 2016, Sweden
53
Scania CV AB 2016, Sweden
54
Scania CV AB 2016, Sweden
55
Air Cleaner
56
Filter with a Non-Renewable Element
57
Fuel System
58
Fuel Filters
59
Renewing the Water Separating Fuel Filter
60
Bleeding the Fuel System
61
Miscellaneous
62
Scania CV AB 2016, Sweden
63
Checking for Leaks
64
Scania CV AB 2016, Sweden
65
Scania CV AB 2016, Sweden
66
Scania CV AB 2016, Sweden
67
Diesel
68
Temperature Dependency of the Fuel
69
Preparing the Engine for Storage
70
Preservative Fuel
71
Preparations for Storage
72
Technical Data
75
Injection System
77
Scania Assistance
78
Scania DI13 series Installation Manual (97 pages)
Brand:
Scania
| Category:
Engine
| Size: 23.24 MB
Table of Contents
Table of Contents
2
System Overview
3
List of Abbreviations
3
Control Panel
4
Positioning of the Displays
5
Connection
7
Electrical Cables
7
Junction Box, Connection
8
Junction Box, Components
11
Main Display (DCU), Junction Blocks
12
Auxiliary Display (RP), Junction Blocks
19
Safety Module (SDU), Connection
22
Gateway - Overview
22
Position of the Monitors on the Engine
23
Connecting Emergency Stop
25
Engine Shutdown Override in Systems with Safety Device Unit (SDU)
26
Using the Main Display
27
First Start
27
Navigation
30
Administration in the Main Display
33
Service Mode
36
Configuring and Upgrading Software with USB Memory Stick
37
Configuring the Main Display with a USB Memory Stick
38
Upgrading the Main Display or Auxiliary Display Software
39
Copying One Configuration File in the Main Display
39
Configuring the Main Display Via a Web Browser
40
Connecting a Computer to the Main Display
40
General Information about the IP Address
42
Homepage
43
Logging in to the Main Display
44
Important System Settings: Dcu / Miscellaneous / System Type
44
Password: Dcu > Password
45
File Management: Dcu > File
46
Configuring Input Signals: Dcu > I/O Configuration > Config Inputs
47
Configure Output Signals: Dcu > I/O Configuration / Config Outputs
63
Relay Functions
66
Designing Instrument Pages: Dcu > Interface Design
67
Set the Sequences for Starting, Stopping and for Lubrication: Dcu > Start/Stop/Pre- Lube
69
Settings for the User Interface: Dcu > User Interface
72
Changing the Engine Designation: Dcu > Engine Model
73
Setting the Maintenance Interval: Dcu > Service Interval
74
Network Settings: Dcu > Communication
75
Other Functions: Dcu > Miscellaneous
77
Fuel Consumption
78
Sdu
82
Auxiliary Display
83
First Start
83
Administration in the Auxiliary Display
85
Examples of Connection of Sensors and Monitors
92
Connection of 4-20 Ma, E.g. Oil Pressure Sensor for the Reverse Gear
92
Connection of PT100, E.g. Coolant Temperature Sensor
94
Connection of Switch Input, E.g. Low Engine Oil Pressure Monitor
96
Scania DI13 series Installation Manual (46 pages)
Brand:
Scania
| Category:
Engine
| Size: 4.51 MB
Table of Contents
Marine Engines
1
Table of Contents
2
Engine Suspension
3
Design Requirements
3
Flexible Engine Suspension
4
Rigid Engine Suspension
6
Suspension of Reverse Gear
7
Permissible Installation and Operating Angles
8
Flywheel Housings
9
Lifting the Engine
10
Engine Bed
10
Accessibility for Maintenance and Repairs
11
Installation Requirements
11
Clearances
13
Engine Alignment
14
Flexible Coupling
15
Aligning Engine and Shafts
16
Power Transmission
21
Flexible Coupling
21
Friction Clutch
22
Transmission Types
23
Mechanical Transmissions
23
Belt Transmissions
23
Power Take-Offs
25
Front-Mounted Power Take-Offs
25
Side-Mounted Power Take-Offs
27
Connection of Sensors for External Monitoring Systems
34
DI09 and DI13
35
Di16
37
Torsional Oscillations
39
Data for Torsional Oscillation Calculation
39
Torsional Oscillation Calculations from Scania
40
General Tightening Torques for Screw Joints
42
Specification of Normal Tightening Torques
42
Tightening Torques
43
Scania DI13 series Installation Manual (40 pages)
Brand:
Scania
| Category:
Engine
| Size: 1.23 MB
Table of Contents
Table of Contents
2
Introduction
3
Different Requirements
3
Grounding
3
Abbreviations
3
Safety During Electric Welding
3
Batteries and Alternators
4
Batteries
4
Battery Cables
5
Connection of Batteries
6
Battery Master Switch
7
Alternator Charging for Marine Engines
8
Marine Engines with Split Ground System
9
Electrical Cables
10
Routing Cables
10
Calculating Cable Cross-Section
11
Splicing and Repair
14
Connection to Engine
16
Connection to Engine Without Scania Base System
16
Current Consumption of the Electrical System
17
Engine Interface
18
Pin Numbering for Connectors
21
Connection of Starter Motor or Alternator
25
Connection of Coolant Level Monitor
26
Connection of Oil Level Sensor
30
Connection of Water Separating Prefilter on Marine Engines (PDE Engines)
32
Engine Control Unit
33
Operating Voltage
33
Protection Class
33
Connection of Limp Home Mode
34
Engine Running Signal
36
Work Description for Connectors
37
Connector for Engine Interface
37
Connector for Engine Control Unit
40
Scania DI13 series Installation Manual (28 pages)
Cooling system
Brand:
Scania
| Category:
Engine
| Size: 3.4 MB
Table of Contents
Table of Contents
2
Changes from the Previous Issue
3
Sea Water Circuit
3
Draining the Sea Water Circuit
4
Pipes and Hoses
5
Pressure Ratios
5
Sea Water Intake
6
Sea Water Filter
6
Warning System for Low Sea Water Flow
7
Coolant Circuit
8
Draining Coolant
10
Filling Coolant
11
Sea Water and Coolant Flow of the Water Pumps
12
Pump with Rubber Impeller
12
Self-Priming Pump
13
Connecting an External Expansion Tank
14
Coolant Volumes
14
Keel Cooling
15
Keel Cooling Engines with 1 Coolant Circuit
15
Keel Cooling Engines with 2 Coolant Circuits
17
Pressure Drop and Coolant Flow
19
Keel Cooling Design and Installation
21
Cooling System with Air-Cooled Cooler
22
Connecting an Auxiliary Oil Cooler
23
Engines with Heat Exchanger
23
Engines with Keel Cooling
23
Connecting a Cab Heater
24
Immersion Heater
26
Electrolytic Corrosion
27
Important Data
28
Scania DI13 series Installation Manual (24 pages)
SCR system
Brand:
Scania
| Category:
Engine
| Size: 3.19 MB
Table of Contents
Table of Contents
2
SCR and Reductant
3
System Overview
4
Exhaust Pipe
6
Pipe Lengths
6
Exhaust Pipe Bends
7
Pipe Material
8
Other Requirements
8
Branch Pipe
8
Main Tank for Reductant and Reductant Pipes
9
Example of Installation
9
Materials for Pipes and Main Tank
10
Main Tank
10
Main Tank to Buffer Tank
10
Buffer Tank to the Evaporator
11
Reductant Tank (Buffer Tank)
12
Position
12
Mounting
13
Connecting the Reductant Tank
14
Exhaust Routing Valve
15
Position
15
Mounting
16
Connection of Coolant
17
Evaporator
19
Position
19
Mounting
19
Connection of Reductant Doser
20
SCR Catalytic Converter
21
Position
21
Mounting
21
Nox Sensor
22
Fitting
22
Exhaust Gas Temperature Sensor
23
Fitting
24
Scania DI13 series Installation Manual (25 pages)
Exhaust system
Brand:
Scania
| Category:
Engine
| Size: 2.05 MB
Table of Contents
Exhaust System
1
Marine Engines
1
Table of Contents
2
Sound Reduction
3
Exhaust Noise
3
Exhaust System Design
4
Connection of Exhaust System to Engine
7
V-Clamp
7
Exhaust Pipe Bends
8
Weld Flanges for Connection to Turbocharger
11
Exhaust Bellows
12
Exhaust Back Pressure
13
Measuring Exhaust Back Pressure
13
Type of Exhaust System
14
Wet Exhaust System
15
Insulating the Exhaust System
17
Protection against Water Ingress
19
Multi-Engine Installation
20
Dimensioning the Exhaust System
22
Calculation Example
23
Important Data
25
Scania DI13 series Installation Manual (16 pages)
Fuel system
Brand:
Scania
| Category:
Engine
| Size: 1.28 MB
Table of Contents
Fuel System
1
Marine Engines
1
Table of Contents
2
Fuel Tank
3
Position
3
Fuel Tank Design
4
Main Tank and Buffer Tank
4
Fuel Pipes
5
Minimum Inside Diameter of Fuel Lines
5
Fuel Filter
6
PDE and XPI Engines
6
PDE Engines
8
XPI Engines
9
Fuel Cooler
10
Feed Pump Flow Rates
11
PDE Engines
11
XPI Engines
11
Flow and Pressure
12
PDE Engines
12
XPI Engines
12
Risk of Fire
13
Fuel Grade and Power for PDE Engines
14
Important Data
16
Scania DI13 series Installation Manual (17 pages)
Fuel system
Brand:
Scania
| Category:
Engine
| Size: 1.37 MB
Table of Contents
Table of Contents
2
Changes from the Previous Issue
3
Fuel Tank
3
Position
4
Fuel Tank Design
5
Main Tank and Buffer Tank
6
Fuel Lines
7
Fuel Filter
8
PDE and XPI Engines
8
PDE Engines
10
XPI Engines
11
Fuel Cooler
12
Feed Pump Flow Rates
13
Risk of Fire
14
Fuel Grade and Power for PDE Engines
15
Important Data
17
Scania DI13 series Installation Manual (15 pages)
Intake system and ventilation
Brand:
Scania
| Category:
Engine
| Size: 1.39 MB
Table of Contents
Table of Contents
2
Changes from the Previous Issue
3
Intake Air
4
Intake Air Taken from Outside Engine Room
5
Intake Air Taken from Engine Room
8
Air Cleaner
10
Air Cleaners with Precleaner
11
Air Cleaners Without Precleaner
11
Turbo-Mounted Filter
12
Clean Air
12
Air Pressure
13
Crankcase Ventilation
14
Important Data
15
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