User Manuals: Perkins 700 Series Engine Parts

User Manuals: Perkins 700 Series Engine Parts

Manuals and User Guides for Perkins 700 Series Engine Parts. We have 2 Perkins 700 Series Engine Parts manuals available for free PDF download: Workshop Manual, User Handbook Manual

Perkins 700 Series User Handbook Manual

Perkins 700 Series User Handbook Manual (200 pages)

Brand: Perkins | Category: Engine | Size: 21.81 MB

Table of Contents

Table of Contents

4
- How to Use this Manual
  2
- 1 General Information
  
  3
  - Introduction
    3
    
    Table of Contents
    4
  - Contents
    5
  - How to Care for Your Engine
    6
  - Safety Precautions
    7
  - Engine Identification
    8
  - Perkins Companies
    9
- 2 Engine Views Introduction
  
  10
  - Location of Engine Parts
    10
- 3 Operation Instructions
  
  14
  - How to Start the Engine
    14
  - How to Start a Cold Engine in Cold Conditions
    15
  - How to Start a Cold Engine in Temperate Conditions
    16
  - How to Stop the Engine
    16
  - Adjustment of Engine Speed Range
    17
  - Engine Operation at Idle Speed
    17
  - Running in
    17
  - Altitude
    17
  - Angle of Tilt
    17
- 4 Preventive Maintenance
  
  18
- 5 Engine Fluids
  
  34
  - Fuel Specification
    34
  - Lubricating Oil Specification
    35
  - Coolant Specification
    36
- 6 Fault Diagnosis
  
  37
  - Problems and Possible Causes
    37
  - List of Possible Causes
    38
- 7 Engine Preservation
  
  39
  - Introduction
    39
  - Procedure
    39
- 8 Parts and Service
  
  41
  - Introduction
    41
  - Service Literature
    41
  - Training
    41
  - POWERPART Recommended Consumable Products
    41
- 9 General Data
  
  43
  - Engine
    43
Table of Contents

48
- General Information
  
  52
  - Safety
    52
  - General Safety Precautions
    52
  - Viton Seals
    54
  - Engine Identification
    57
  - Engine Views
    58
  - Compression Test Data
    60
- Specifications
  
  61
  - Basic Engine Data
    61
  - Recommended Torque Tensions
    62
  - Data and Dimensions
    64
- Cylinder Head Assembly
  
  78
- Crankshaft Assembly
  
  107
  - Crankshaft Pulley - to Remove and to Fit
    107
  - Crankshaft Pulley - to Fit a Wear Sleeve
    108
  - Rear Oil Seal - to Remove
    109
  - Rear Oil Seal - to Fit
    110
  - Thrust Washer and Crankshaft End Float - to Inspect
    111
  - Thrust Washers - to Remove and to Fit
    112
  - Main Bearings - to Inspect
    114
  - Main Bearing Caps (Front and Rear) - to Remove
    115
  - Crankshaft - to Remove
    117
  - Crankshaft - to Fit
    118
  - Crankshaft - to Inspect and to Overhaul
    119
  - Wearsleeve - to Fit
    120
- Timing Case and Drive Assembly
  
  121
- Cylinder Block Assembly
  
  135
  - Cylinder Block Bores - to Inspect
    135
  - Camshaft Bush - to Renew
    136
- Engine Timing
  
  137
  - To Set Accurately Number 1 Piston to TDC on the Compression Stroke
    137
  - To Check the Valve Timing
    139
- Turbocharger
  
  144
- Lubrication System
  
  147
  - Oil Filter Canister - to Renew
    147
  - Engine Lubrication Oil - to Renew
    148
  - Sump - to Remove and to Fit
    150
  - Lubricating Oil Pump - to Inspect
    153
- Fuel System
  
  155
- Cooling System
  
  178
  - To Drain and to Fill
    178
  - Thermostat - to Remove and to Fit
    179
  - Thermostat - to Test
    180
  - Coolant Pump - to Remove and to Fit
    182
- Flywheel and Flywheel Housing
  
  184
  - Flywheel - to Remove and to Fit
    184
  - Flywheel - to Inspect
    185
  - Flywheel Housing- to Remove and to Fit
    187
- Electrical Equipment
  
  188
- Special Tools
  
  196
  - List of Special Tools
    196

Advertisement

Perkins 700 Series Workshop Manual

Perkins 700 Series Workshop Manual (206 pages)

four cylinder naturally aspirated and turbocharged diesel engines

Brand: Perkins | Category: Engine | Size: 30.66 MB

Table of Contents

Table of Contents
3
1 General Information

13
- Introduction
  13
- Engine Views - Naturally Aspirated Engine
  15
- Engine Views - Turbocharged Engine
  16
- Engine I.D. Location
  17
- Specifications
  17
- Safety Precautions
  18
- Viton Seals
  20
- Engine Lift Equipment
  21
- POWERPART Consumable Products
  22
2 Specifications

25
- Basic Engine Data
  25
- Data and Dimensions
  26
  - Timing Case and Drive Assembly
    35
  - Lubrication System
    39
  - Fuel System
    40
- Thread Sealant
  42
- Recommended Torque Tensions
  43
Cooling System

44
- Compression Test Data
  45
3 Cylinder Head Assembly

47
Special Tools

55
- Exhaust / Induction Manifolds and Gasket
  56
- Cylinder Head Setscrews
  57
- Cylinder Head Gasket
  58
- Valve and Valve Springs
  59
- Valve Stem
  60
- Valve Depth
  61
- Valve Guides
  62
- Valve Seats
  64
- Valve Seat Insert
  65
- Cylinder Head
  65
- Cylinder Head
  66
4 Piston and Connecting Rod Assemblies

67
- Big End Bearing and Cap
  67
- Piston and Connecting Rod
  70
- Piston and Piston Rings
  76
- Piston Rings
  78
- Connecting Rod
  79
- Small End Bush
  84
- Piston Height above the Cylinder Block
  85
- Piston Cooling Jets (UC Engines)
  86
5 Crankshaft Assembly

89
- Crankshaft Pulley
  89
- Rear Oil Seal
  92
- Thrust Washers and Crankshaft End-Float
  94
- Thrust Washers
  95
- Main Bearing Caps (with Crankshaft in Position)
  96
- Main Bearings
  97
- Main Bearing Caps (Front and Rear)
  98
- Crankshaft
  100
- Wear Sleeve
  104
6 Timing Case and Drive Assembly

107
- Tamper Proof Screws
  107
- Timing Case
  109
- Gear Teeth Meshing
  112
- Front Oil Seal
  113
- Idler Gear
  114
- Idler Gear Bushes
  115
- Idler Gear Hub
  116
- Camshaft Assembly for the Fuel Injection Pump
  117
- Camshaft Assembly and Tappets for the Valves
  118
- Camshaft Assembly for the Valves
  119
- Crankshaft Gear
  120
7 Cylinder Block Assembly

123
- Cylinder Block Bores
  123
- Camshaft Bores
  124
8 Engine Timing

127
9 Aspiration System

135
- Turbocharger
  135
10 Lubrication System

143
- Oil Filter Canister
  143
- Engine Lubricating Oil
  144
- Filter Head and Oil Cooler
  145
- Aluminium Sump
  146
- Steel Sump
  147
- Oil Strainer and Suction Pipe
  148
- Lubricating Oil Pump
  149
- Relief Valve
  151
11 Fuel System

153
- Fuel Filter Element
  153
- Atomiser Fault
  155
- High Pressure Fuel Pipes
  156
- Leak off Rail
  157
  - To Change a Plain Bush to a Threaded Bush
    167
  - To Record the Maximum Fuel Position of the Fuel Control Rack
    171
  - How to Use the Reference Setting for Maximum Fuel
    176
  - Thermostat
    179
  - Flywheel and Housing
    185
  - Starter Ring
    187
  - Flywheel Housing
    188
  - Alternator
    189
  - Drive Belt
    189
  - Electrical Equipment
    189
  - Glowplugs (Starting Aid)
    191
  - Operation 14-4 to Check
    194
  - Starter Motor
    196
  - Electrical Stop Solenoid
    197
  - Auxiliary Equipment
    199
  - Power Take-Off Assembly
    199
- Special Tools List
  201

Advertisement

Related Products

Perkins Categories

Engine Lifting Systems Microphone Speakers Analytical Instruments

More Perkins Manuals