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Syncrowave 200
Miller Syncrowave 200 Manuals
Manuals and User Guides for Miller Syncrowave 200. We have
1
Miller Syncrowave 200 manual available for free PDF download: Owner's Manual
Miller Syncrowave 200 Owner's Manual (56 pages)
Arc Welding Power Source
Brand:
Miller
| Category:
Welding System
| Size: 2.8 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Installation
9
Included with Your Unit
9
Selecting a Location
9
Dimensions and Weights
10
Serial Number and Rating Label Location
10
Specifications
10
Duty Cycle Chart
11
DC Volt-Ampere Curves
11
AC Volt-Ampere Curves
12
Weld Output Terminals and Selecting Cable Sizes
13
Remote 14 Receptacle
13
115 Volts AC Duplex Receptacle and Supplementary Protector CB1
14
Shielding Gas Connections
14
Typical TIG Connections
15
Typical Stick Connections
16
Electrical Service Guide
16
Connecting Input Power in 208-230 Volt Models
17
Connecting Input Power in 460/575 Volt Models
17
Section 3 − Operation
19
Controls
19
Ammeter, Voltmeter and Parameter Display
20
Amperage/Purge Control
20
Process Control
20
Pulse Control
21
Balance/Dig Control
22
Factory Parameter Defaults and Range and Resolution
23
Postflow Control
24
Selecting Syncro Start Characteristics
25
Pulser Peak and Background
26
Timer/Cycle Counter
27
Software Number/Revision
28
Section 4 − Maintenance and Troubleshooting
29
Routine Maintenance
29
Adjusting Spark Gaps
29
Voltmeter/Ammeter Help Displays
30
Troubleshooting
31
Section 5 − Electrical Diagram
32
Circuit Diagram for 208−230 Volt Models
32
Section 6 − High Frequency
34
Welding Processes Requiring High Frequency
34
Incorrect Installation
34
Correct Installation
35
Section 7 − Selecting and Preparing a Tungsten for DC or Ac Welding
36
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
36
Preparing Tungsten Electrode for Welding with Phase Control Machines
36
Section 8 − Guidelines for Tig Welding (Gtaw)
37
Positioning the Torch
37
Torch Movement During Welding
38
Positioning Torch Tungsten for Various Weld Joints
39
Stick Welding Procedure
40
Section 9 − Stick Welding (Smaw) Guidelines
40
Electrode and Amperage Selection Chart
41
Striking an Arc
41
Positioning Electrode Holder
42
Poor Weld Bead Characteristics
42
Good Weld Bead Characteristics
42
Conditions that Affect Weld Bead Shape
43
Electrode Movement During Welding
43
Butt Joints
44
Lap Joint
44
Tee Joint
44
Weld Test
45
Section 10 − Parts List
48
Options and Accessories
56
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