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Maxstar 400
Miller Maxstar 400 Manuals
Manuals and User Guides for Miller Maxstar 400. We have
3
Miller Maxstar 400 manuals available for free PDF download: Owner's Manual
Miller Maxstar 400 Owner's Manual (94 pages)
CE and Non-CE Models
Brand:
Miller
| Category:
Welding System
| Size: 8.64 MB
Table of Contents
Table of Contents
3
Section 1 - Safety Precautions - Read before Using
11
Symbol Usage
11
Arc Welding Hazards
11
Additional Hazards for Installation, Operation, and Maintenance
13
California Proposition 65 Warnings
14
Principal Safety Standards
14
EMF Information
14
Section 2 - Consignes de Sécurité - Lire Avant Utilisation
15
Symboles Utilisés
15
Dangers Relatifs Au Soudage À L'arc
15
Symboles de Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
17
Proposition Californienne 65 Avertissements
19
Principales Normes de Sécurité
19
Informations Relatives Aux CEM
19
Section 3 - Definitions
20
Additional Safety Symbol Definitions
20
Miscellaneous Symbols and Definitions
22
Section 4 - Specifications
24
Serial Number and Rating Label Location
24
Software Licensing Agreement
24
Information about Default Weld Parameters and Settings
24
Specifications
24
Dimensions, Weights and Base Mounting Hole Layout
26
Environmental Specifications
27
Duty Cycle and Overheating
30
Static Characteristics
30
Section 5 - Installation
31
Selecting a Location
31
Weld Output Terminals
32
Selecting Cable Sizes
32
Remote 14 Receptacle Information
33
Simple Automation Application
33
Automation Connection for 28-Pin Receptacle (if Present)
34
Remote Memory Select Inputs for 28-Pin Receptacle (if Present)
37
115 Volts AC Cooler Receptacle, Supplementary Protector CB1, and Power Switch
38
Gas Connections
39
TIG HF Impulse/Lift-Arc Connections
39
Cooler Connections
40
Dynasty Stick Connections
41
Maxstar Stick Connections
41
Electrical Service Guide
42
Connecting Input Power for 400 Models and 800 CE Models
46
Connecting Input Power for 800 Models
48
Software Updates
50
Section 6 - Dynasty Operation
51
Dynasty Controls
51
Accessing Control Panel Menu
52
Accessing User Setup Menu
55
AC Independent
56
Section 7 - Maxstar Operation
57
Maxstar Controls
57
Accessing Control Panel Menu
58
Accessing User Setup Menu
60
Section 8 - 28-Pin Advanced Automation Operation
61
Controls
61
Controls
62
Accessing User Setup Menu
63
Programmable TIG Start Parameters
64
Section 9 - Advanced Menu Functions
65
Accessing Tech Menu
65
Sequencer and Weld Timer
66
Output Control and Trigger Functions
67
Lockout Functions
71
Lockout Levels Defined
72
Section 10 - Memory
73
Section 11 - Maintenance and Troubleshooting
74
Routine Maintenance
74
Blowing out Unit
74
Voltmeter/Ammeter Display Messages
75
Troubleshooting Table
76
Section 12 - Electrical Diagrams
77
Section 13 - High Frequency
85
Welding Processes Requiring High Frequency
85
Installation Showing Possible Sources of HF Interference
85
Recommended Installation to Reduce HF Interference
86
Section 14 - Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
87
Selecting Tungsten Electrode
87
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding or AC Welding with Inverter Machines
88
Section 15 - Tig Procedures
89
Lift-Arc and HF TIG Start Procedures
89
Pulser Control
90
General (GEN) Tungsten to Change Programmable TIG Starting Parameters
91
Section 16 - Stick Welding (Smaw) Guidelines
92
Electrode and Amperage Selection Chart
92
Warranty
93
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Miller Maxstar 400 Owner's Manual (89 pages)
Brand:
Miller
| Category:
Welding System
| Size: 3.26 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
10
Symbol Usage
10
Arc Welding Hazards
10
Additional Symbols for Installation, Operation, and Maintenance
12
California Proposition 65 Warnings
13
Principal Safety Standards
13
EMF Information
13
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
14
Symboles Utilisés
14
Dangers Relatifs au Soudage à L'arc
14
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
16
Proposition Californienne 65 Avertissements
17
Principales Normes de Sécurité
17
Informations Relatives aux CEM
17
Section 3 − Definitions
18
Additional Safety Symbols and Definitions
18
Miscellaneous Symbols and Definitions
20
Section 4 − Specifications
21
Serial Number and Rating Label Location
21
Specifications
21
Dimensions, Weights and Base Mounting Hole Layout
24
Environmental Specifications
25
Duty Cycle and Overheating
27
Static Characteristics
27
Section 5 − Installation
28
Selecting a Location
28
Weld Output Terminals
28
Selecting Cable Sizes
29
Remote 14 Receptacle Information
30
Simple Automation Application (14-Pin Interface)
30
Automation Connection (for 28-Pin Receptacle if Present)
31
Remote Memory Select Inputs (for 28-Pin Receptacle if Present)
34
115 Volts AC Cooler Receptacle, Supplementary Protector CB1, and Power Switch
35
Gas Connections
35
TIG HF Impulse/ Lift-Arc Connections
36
Cooler Connections
37
Dynasty Stick Connections
38
Maxstar Stick Connections
38
Electrical Service Guide
39
Connecting Input Power for 400 Models and 800 CE Models
43
Connecting Input Power for 800 Models
45
Software Updates
47
Section 6 − Dynasty Operation
48
Controls
48
Accessing Control Panel Menu
49
Accessing User Setup Menu
51
AC Independent
52
Controls
53
Accessing Control Panel Menu
55
Accessing User Setup Menu
57
Section 8 − 28-Pin Advanced Automation Operation
58
Controls
58
Controls
59
Accessing User Setup Menu
60
Programmable TIG Start Parameters
61
Section 9 − Advanced Functions
63
Accessing Tech Menu for Dynasty/Maxstar Models
63
Sequencer and Weld Timer
65
Output Control and Trigger Functions
66
Lockout Functions
70
Lockout Levels Defined
70
Section 10 − Maintenance and Troubleshooting
71
Routine Maintenance
71
Blowing out Inside of Unit
71
Voltmeter/Ammeter Display Messages
72
Troubleshooting Table
73
Section 11 − Electrical Diagram
74
Section 12 − High Frequency
80
Welding Processes Requiring High Frequency
80
Installation Showing Possible Sources of HF Interference
80
Recommended Installation to Reduce HF Interference
81
Section 13 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
82
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
82
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding
82
Or AC Welding with Inverter Machines
82
Section 14 − Memory
83
Memory (Program Storage Locations 1-9)
83
Section 15 − Tig Procedures
84
Lift-Arc and HF TIG Start Procedures
84
Pulser Control
85
General (GEN) Tungsten to Change Programmable TIG Starting Parameters
86
Section 16 − Stick Welding (Smaw) Guidelines
87
Miller Maxstar 400 Owner's Manual (68 pages)
Brand:
Miller
| Category:
Welding System
| Size: 2.01 MB
Table of Contents
Declaration of Conformity
2
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs Au Soudage À L'arc
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
13
Proposition Californienne 65 Avertissements
14
Principales Normes de Sécurité
14
Informations Relatives Aux CEM
14
Section 3 − Definitions
15
Additional Safety Symbols and Definitions
15
Miscellaneous Symbols and Definitions
17
Section 4 − Specifications
18
Serial Number and Rating Label Location
18
Specifications
18
Dimensions, Weights and Base Mounting Hole Layout
19
Environmental Specifications
20
Static Characteristics
21
Duty Cycle and Overheating
21
Section 5 − Installation
22
Selecting a Location
22
Weld Output Terminals
22
Weld Output Terminals and Selecting Cable Sizes
23
Remote 14 Receptacle Information
24
Simple Automation Application (14-Pin Interface)
24
Automation Connection (for 28-Pin Receptacle if Present)
25
Remote Memory Select Inputs (for 28-Pin Receptacle if Present)
28
115 Volts AC Cooler Receptacle, Supplementary Protector CB1, and Power Switch
29
Gas Connections
29
TIG HF Impulse/ Lift-Arc Connections
30
Cooler Connections
31
Dynasty Stick Connections
32
Maxstar Stick Connections
32
Electrical Service Guide
33
Connecting Input Power for 400 Models
35
Section 6 − Operation
38
Software Updates
38
Controls
39
Accessing Control Panel Menu
40
Lift-Arc and HF TIG Start Procedures
42
Pulser Control
43
Memory (Program Storage Locations 1-9)
44
Section 7 − User Functions
45
Accessing User Setup Menu
45
AC Independent
46
General (GEN) Tungsten to Change Programmable TIG Starting Parameters
47
Programmable TIG Start Parameters for Models with 28-Pin Advanced Automation Capabilities
48
Output Control and Trigger Functions
50
Section 8 − Advanced Functions
54
Accessing Tech Menu for Dynasty/Maxstar Models
54
Sequencer and Weld Timer for DX Model
56
Lockout Functions
57
Lockout Levels Defined
57
Section 9 − Maintenance and Troubleshooting
58
Blowing out Inside of Unit
58
Routine Maintenance
58
Voltmeter/Ammeter Display Messages
59
Troubleshooting Table
60
Section 10 − Electrical Diagram
61
Section 11 − High Frequency
63
Welding Processes Requiring High Frequency
63
Installation Showing Possible Sources of HF Interference
63
Recommended Installation to Reduce HF Interference
64
Section 12 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
65
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
65
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding
65
Or AC Welding with Inverter Machines
65
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