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MAXSTAR 350
User Manuals: Miller MAXSTAR 350 Welding Machine
Manuals and User Guides for Miller MAXSTAR 350 Welding Machine. We have
3
Miller MAXSTAR 350 Welding Machine manuals available for free PDF download: Owner's Manual
Miller MAXSTAR 350 Owner's Manual (136 pages)
Brand:
Miller
| Category:
Welding System
| Size: 3.98 MB
Table of Contents
Table of Contents
3
Declaration of Conformity
5
Section 1 − Safety Precautions - Read before Using
7
Symbol Usage
7
Arc Welding Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
9
California Proposition 65 Warnings
10
Principal Safety Standards
10
EMF Information
10
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
11
Symboles Utilisés
11
Dangers Relatifs Au Soudage À L'arc
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
13
Proposition Californienne 65 Avertissements
14
Principales Normes de Sécurité
15
Informations Relatives Aux CEM
15
SECTION 3 − DEFINITIONS (CE Models Only)
17
Warning Label Definitions
17
WEEE Label (for Products Sold Within the EU)
19
Symbols and Definitions
20
Section 4 − Installation
21
Important Information Regarding CE Products (Sold Within the EU)
21
Serial Number and Rating Label Location
22
Specifications
22
Duty Cycle and Overheating
25
Volt-Ampere Curves
27
Selecting a Location
29
Tipping Warnings
29
Dimensions, Weights and Base Mounting Hole Layout
30
Electrical Service Guide
31
Connecting Input Power for 350 Models
35
Connecting Input Power for 700 Models
37
Weld Output Terminals and Selecting Cable Sizes
40
Remote 14 Receptacle Information (Used Without Automation Connection)
41
Automation Connection (for 28-Pin Receptacle if Present)
42
Remote Memory Select Inputs (for 28-Pin Receptacle if Present)
43
Automation Selections (for 28-Pin Receptacle if Present)
43
Typical Automation Application
44
Volts AC Duplex Receptacle, Supplementary Protector CB1, and Power Switch
44
Gas Connections
45
Connections
45
Cooler Connections
46
Dynasty Stick Connections
47
Maxstar Stick Connections
47
Section 5 − Operation
48
Controls
48
Encoder Control
49
Amperage Control
49
Ammeter and Parameter Display
49
Voltmeter and Selected Parameter Display
50
Polarity Control
50
Models Only)
50
Process Control
51
Lift-Arc and HF TIG Start Procedures
51
Output Control
52
Pulser Control
53
Sequencer Controls
54
Gas/Dig Controls (Preflow/Post Flow/Dig/Purge)
55
AC Waveshape (Dynasty Models Only)
56
Memory (Program Storage Locations 1-9)
57
Factory Parameter Defaults and Range and Resolution for 350 Models
58
Factory Parameter Defaults and Range and Resolution for 700 Models
59
Resetting Unit to Factory Default Settings
61
Software and Revision Viewing
61
Arc Timer/Counter Display
62
Section 6 − Advanced Functions
63
Accessing Advanced Functions
63
Programmable TIG Start Parameters
64
Output Control and Trigger Functions
69
AC Waveshape Selection (Dynasty Models Only)
74
Independent Amplitude Selection
75
Spot Enable
75
Stick Open-Circuit Voltage (OCV) Selection
75
Stick Stuck Check Selection
76
Lockout Functions
77
Pulse Welding Display Options
79
DC Meter Calibration
79
Section 7 − Maintenance and Troubleshooting
80
MAINTENANCE Schedule
80
Blowing out Inside of Unit
81
Coolant Maintenance
81
Troubleshooting
82
Voltmeter/Ammeter/Cooler Help Displays
82
Section 8 − Electrical Diagram
84
Section 9 − High Frequency
97
Welding Processes Requiring High Frequency
97
Installation Showing Possible Sources of HF Interference
97
Recommended Installation to Reduce HF Interference
98
Section 10 − Setup Guides for (Gtaw) Tig Welding
99
Typical GTAW Setups
99
Section 11 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter Machines
101
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
101
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding or AC Welding with Inverter Machines
101
Section 12 − Guidelines for Tig Welding (Gtaw)
102
Positioning the Torch
102
Torch Movement During Welding
103
Positioning Torch Tungsten for Various Weld Joints
103
Section 13 − Setup Guides for (Smaw) Stick Welding
104
Front Panel Display for Stick DCEP (Direct Current Electrode Positive)
104
Section 14 − Stick Welding (Smaw) Guidelines
105
Electrode and Amperage Selection Chart
106
Striking an Arc
106
Positioning Electrode Holder
107
Poor Weld Bead Characteristics
107
Good Weld Bead Characteristics
107
Conditions that Affect Weld Bead Shape
108
Electrode Movement During Welding
108
Lap Joint
109
Tee Joint
109
Weld Test
110
Section 15 − Parts List for 350 Models
112
Section 16 − Parts List for 700 Models
122
Section 17 − Parts List for Cooler
132
Section 18 − Parts List for Cart
134
Options and Accessories
136
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Miller MAXSTAR 350 Owner's Manual (134 pages)
Brand:
Miller
| Category:
Welding System
| Size: 6.2 MB
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
9
Symbol Usage
9
Arc Welding Hazards
9
Additional Symbols for Installation, Operation, and Maintenance
11
California Proposition 65 Warnings
12
Principal Safety Standards
12
EMF Information
12
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
13
Symboles Utilisés
13
Dangers Relatifs Au Soudage À L'arc
13
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
15
Proposition Californienne 65 Avertissements
16
Principales Normes de Sécurité
17
Information EMF
17
SECTION 3 − DEFINITIONS (CE Models Only)
19
Warning Label Definitions
19
Manufacturer's Rating Labels for Dynasty 350 Models
22
Manufacturer's Rating Labels for Maxstar 350 Models
23
Manufacturer's Rating Labels for Dynasty 700 Models
24
Manufacturer's Rating Labels for Maxstar 700 Models
25
Symbols and Definitions
26
Section 4 − Installation
27
Specifications
27
Duty Cycle and Overheating
29
Volt-Ampere Curves
30
Selecting a Location
32
Tipping Warnings
32
Dimensions, Weights and Base Mounting Hole Layout
33
Electrical Service Guide
34
Connecting Input Power for 350 Models
38
Connecting Input Power for 700 Models
40
Weld Output Terminals and Selecting Cable Sizes
42
Remote 14 Receptacle Information (Used Without Automation Connection)
43
Automation Connection (for 28-Pin Receptacle if Present)
44
Remote Memory Select Inputs (for 28-Pin Receptacle if Present)
45
Automation Selections (for 28-Pin Receptacle if Present)
45
Typical Automation Application
46
Volts AC Duplex Receptacle, Supplementary Protector CB1, and Power Switch
46
Gas Connections
47
TIG HF Impulse/ Lift-Arct Connections
47
Cooler Connections
48
Dynasty Stick Connections
49
Maxstar Stick Connections
49
Section 5 − Operation
50
Controls
50
Encoder Control
51
Amperage Control
51
Ammeter and Parameter Display
51
Voltmeter and Selected Parameter Display
52
Polarity Control (Dynastyt Models Only)
52
Process Control
53
Lift-Arce and HF TIG Start Procedures
53
Output Control
54
Pulser Control
55
Sequencer Controls
56
Gas/Dig Controls (Preflow/Post Flow/Dig/Purge)
57
AC Waveshape (Dynasty Models Only)
58
Memory (Program Storage Locations 1-9)
59
Factory Parameter Defaults and Range and Resolution for 350 Models
60
Factory Parameter Defaults and Range and Resolution for 700 Models
61
Resetting Unit to Factory Default Settings
62
Software and Revision Viewing
62
Arc Timer/Counter Display
63
Section 6 − Advanced Functions
64
Accessing Advanced Functions
64
Programmable TIG Start Parameters
65
Output Control and Trigger Functions
66
AC Waveshape Selection (Dynasty Models Only)
71
Independent Amplitude Selection
72
Spot Enable
72
Stick Open-Circuit Voltage (OCV) Selection
72
Lockout Functions
73
Setting Unit so Meters Are Blank While Pulse Welding
75
Section 7 − Maintenance and Troubleshooting
76
Blowing out Inside of Unit
77
Coolant Maintenance and Oiling Motor
77
Troubleshooting
78
Section 8 − Electrical Diagram
80
Section 9 − High Frequency
93
Welding Processes Requiring High Frequency
93
Incorrect Installation
93
Correct Installation
94
Section 10 − Selecting and Preparing a Tungsten for DC or Ac Welding with Inverter
95
Machines
95
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
95
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding or AC Welding with Inverter Machines
95
Section 11 − Guidelines for Tig Welding (Gtaw)
96
Positioning the Torch
96
Torch Movement During Welding
97
Positioning Torch Tungsten for Various Weld Joints
97
Section 12 − Setup Guides for (Gtaw) Tig Welding
98
Typical GTAW Setups
98
Section 13 − Setup Guides for (Smaw) Stick Welding
100
Front Panel Display for Stick DCEP (Direct Current Electrode Positive)
100
Section 14 − Stick Welding (Smaw) Guidelines
101
Electrode and Amperage Selection Chart
102
Positioning Electrode Holder
103
Poor Weld Bead Characteristics
103
Good Weld Bead Characteristics
103
Conditions that Affect Weld Bead Shape
104
Electrode Movement During Welding
104
Butt Joints
105
Lap Joint
105
Tee Joint
105
Weld Test
106
Section 15 − Parts List for 350 Models
110
Section 16 − Parts List for 700 Models
120
Section 17 − Parts List for Cooler
130
Section 18 − Parts List for Cart
132
Options and Accessories
134
Miller MAXSTAR 350 Owner's Manual (88 pages)
Brand:
Miller
| Category:
Welding System
| Size: 2.18 MB
Table of Contents
Table of Contents
2
Section 1 − Safety Precautions - Read before Using
9
Symbol Usage
9
Arc Welding Hazards
9
Additional Symbols for Installation, Operation, and Maintenance
11
California Proposition 65 Warnings
12
Principal Safety Standards
12
EMF Information
12
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
13
Symboles Utilisés
13
Dangers Relatifs au Soudage à L'arc
13
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
15
Proposition Californienne 65 Avertissements
16
Principales Normes de Sécurité
16
Informations Relatives aux CEM
16
Section 3 − Definitions
17
Additional Safety Symbols and Definitions
17
Miscellaneous Symbols and Definitions
19
Section 4 − Specifications
20
Serial Number and Rating Label Location
20
Specifications
20
Dimensions, Weights and Base Mounting Hole Layout
22
Environmental Specifications
23
Duty Cycle and Overheating
24
Volt-Ampere Curves
25
Section 5 − Installation
26
Selecting a Location
26
Weld Output Terminals and Selecting Cable Sizes
27
Weld Output Terminals
27
Remote 14 Receptacle Information (Used Without Automation Connection)
28
Automation Connection (for 28-Pin Receptacle if Present)
29
Remote Memory Select Inputs (for 28-Pin Receptacle if Present)
32
Typical Automation Application for Valid Arc Length Control Lockout and Final Slope Indication
33
115 Volts AC Cooler Receptacle, Supplementary Protector CB1, and Power Switch
33
Gas Connections
34
TIG HF Impulse/ Lift-Arc Connections
34
Cooler Connections
35
Dynasty Stick Connections
36
Maxstar Stick Connections
36
Electrical Service Guide
37
Connecting Input Power for 350 Models
41
Connecting Input Power for 700 Models
43
Section 6 − Operation
46
Controls
46
Encoder Control
47
Amperage Control
47
Ammeter and Parameter Display and Voltmeter and Selected Parameter Display
47
Polarity Control (Dynasty Models Only)
47
Process Control
48
Lift-Arc and HF TIG Start Procedures
48
Output Control
49
Pulser Control
50
Sequencer Controls
51
Gas/Dig Controls (Preflow/Post Flow/Dig/Purge)
52
AC Waveshape (Dynasty Models Only)
53
Memory (Program Storage Locations 1-9)
54
Factory Parameter Defaults and Range and Resolution for 350 Models
55
Factory Parameter Defaults and Range and Resolution for 700 Models
56
Resetting Unit to Factory Default Settings
58
Software and Revision Viewing
58
Arc Timer/Counter Display
59
Section 7 − Advanced Functions
60
Accessing Advanced Functions
60
Programmable TIG Start Parameters
61
Programmable TIG Start Parameters for Models with Advanced Automation Capabilities
64
Output Control and Trigger Functions
65
AC Waveshape Selection (Dynasty Models Only)
69
Independent Amplitude Selection
69
Spot Enable
69
Stick Open-Circuit Voltage (OCV) Selection
70
Stick Stuck Check Selection
70
Lockout Functions
70
Pulse Welding Display Options
72
DC Meter Calibration
72
Section 8 − Maintenance and Troubleshooting
73
Blowing out Inside of Unit
74
Coolant Maintenance
74
Troubleshooting
75
Section 9 − Parts List
76
Recommended Spare Parts
76
Section 10 − Electrical Diagram
77
Section 11 − High Frequency
84
Welding Processes Requiring High Frequency
84
Installation Showing Possible Sources of HF Interference
84
Recommended Installation to Reduce HF Interference
85
Inverter Machines
86
Selecting Tungsten Electrode (Wear Clean Gloves to Prevent Contamination of Tungsten)
86
Preparing Tungsten Electrode for DC Electrode Negative (DCEN) Welding
86
Or AC Welding with Inverter Machines
86
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